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BUSKRO BK7IB-2 User Manual

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BK7IB-2 Inline Base
User's Guide V1.0
Part No. 9105171

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Summary of Contents for BUSKRO BK7IB-2

  • Page 1 BK7IB-2 Inline Base User’s Guide V1.0 Part No. 9105171...
  • Page 2 Neither Buskro Ltd. nor its dealers or distributors shall be liable to the purchaser nor any other person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by this manual.

  • Page 3: Table Of Contents

    Table Of BK7IB-2 Inline Base Contents 1.0 General Information ................1-0 Description ......................1-1 Features ......................... 1-2 1.2.1 Vacuum Table Belts..................1-2 1.2.2 Complete Instrument Panel................1-2 1.2.3 BK1600 Series Conveyor Compatibility ............1-3 1.2.4 Tabber Compatibility ..................1-3 1.2.5 Auxiliary Feeder Compatibility ............... 1-3 1.2.6...
  • Page 4 Appendix A – Assembly Drawings Appendix B – Electrical Drawings Appendix C – AC Motor Driver Settings Buskro Ltd. BK7IB Inline Base...

  • Page 5: General Information

    General Information Chapter General Information Buskro Ltd. BK7IB Inline Base...

  • Page 6: Description

    A shaft encoder mounted on the transport belt provides sequencing of the inkjet process. Operator control of the BK7IB-2 is provided by a series of electrical switches and buttons displayed on a clear, unhindered control panel centrally positioned at the front of the base.

  • Page 7: Features

    200, 208, 220, 230 and 240 Volts and a secondary 230 Volt winding, tapped at 115 Volts. The transformer generates the 230 VAC needed internally for the BK7IB-2. In addition, it provides 115 VAC for those peripherals, which need that voltage.

  • Page 8: Bk1600 Series Conveyor Compatibility

    Page 1-3 1.2.3 BK1600 Series Conveyor Compatibility The BK7IB-2 is fully compatible with any BK1600 series conveyor model. Connection to the conveyor is made through a 7-pin round connector located at the rear of the base. A DC-speed controller mounted inside the base comes with a speed potentiometer, located on the front panel, for complete control of the conveyor's belt speed.

  • Page 9: Maintenance Considerations

    1.2.7 Print Quality Considerations The BK7IB-2 has been specifically designed for the printing process. As a result, it incorporates certain unique features to optimize print quality. Included are a smooth mechanical transport, an encoder, vacuum-assisted transport belts, and a sturdy cabinet construction.

  • Page 10: Specifications

    200 or 220 ± 15% VAC Line Voltage Line Current 5 Amps Power 1.2 kVA 1.3.5. Operator controls Circuit-Breaker Switch Main, Vacuum Machine Pushbuttons Start, Stop, Run/Jog Conveyor Selector On/Off/Auto Potentiometers Production, Conveyor Counter 8-digit resettable Buskro Ltd. BK7IB Inline Base...

  • Page 11: System Drawings

    Chapter 1 General Information Page 1-6 System Drawings 120 VAC OUTLETS Table 1-1: BK7IB-2 Features and Interface Specifications (BK7IBR-2 Shown) Item Description Reference Instrument Panel Assembly Buskro P/N, 9104908A 115 VAC Receptacle (Quantity 2) Base BK7IB-2, Rear View Photocue Sensor Connector (3-pin female)
  • Page 12 Chapter 1 General Information Page 1-7 FRONT RIGHT LEFT REAR O.L. O.W. O.H. Table 1-2: BK7IB-2 Overall Dimensions Symbol Description Dimensions O.W. Overall Width 33.9” 861 mm O.L. Overall Length 55.75” 1422 mm O.H. Overall Height 37.90” 962 mm Leveling Foot Length 46.68”...

  • Page 13: Operator Instructions

    Operator Instructions Chapter Operator Instructions Buskro Ltd. BK7IB Inline Base...

  • Page 14: Instrument Panel Functions

    Page 2-1 Instrument Panel Functions The Buskro BK7IB-2 Inkjet base is equipped with a centrally located instrument panel (Figure 2-1) that displays all the necessary controls to operate the base. The controls can be sub-divided into the following six distinct functions: •...

  • Page 15: Production Dial

    When the switch is ON, it should illuminate Green. 2.1.2 Production Dial The production dial controls the speed of the transport belts on the BK7IB-2 base. A clockwise rotation corresponds to a speed increase while a counter-clockwise rotation results in a speed decrease.
  • Page 16 When set on auto, the conveyor is on when the transport base is on, and off when the base is off. In on mode, the conveyor runs continuously and independently of the operating mode of the base. Finally, an off selection suspends the conveyor’s operation altogether. Buskro Ltd. BK7IB Inline Base...

  • Page 17: Resettable Piece Counter

    When adjustment of the side guides is performed, it is imperative that they not squeeze and retard the advancing mailpiece as this would result in incorrect print positioning. Buskro Ltd. BK7IB Inline Base...
  • Page 18 Side Guide Knob (4) Figure 2-3: Material Side Guides on the BK7IB-2 The material side guides, must be set correctly to ensure that the mailpieces are directed in a straight fashion into the inkjet imaging area. In order to properly adjust the side guides, the following steps are recommended: 1.

  • Page 19: Upstream Compatibility

    Page 2-6 Upstream Compatibility The BK7IB-2 was designed to be a part of a flexible system in which one or more units can precede or follow it in the process stream. Possible units, which may be placed upstream from the printing base, would be a feeder (e.g. a BK425) or a tabber (BK730).

  • Page 20: Downstream Compatibility

    BK7IB-2. However, the speed control circuit for the conveyor is actually part of the BK7IB-2 and thus the drive voltage for the conveyor motor also has to be sent over the connector. This permits the BK7IB-2 to provide such features as Stack Control (i.e.

  • Page 21: Maintenance Schedule

    Note: The availability of a small air compressor is recommended. Compressed air is useful in removing debris and is indispensable in cleaning out the vacuum systems. However, the operator should avoid blowing any dirt or metal particles into the electrical/electronics compartments. Buskro Ltd. BK7IB Inline Base...

  • Page 22: Bk7Ib Integration

    BK7IB-2 Integration Chapter BK7IB Integration Buskro Ltd. BK7IB Inline Base...

  • Page 23: Introduction

    BK7IB-2 base for the encoder, photocue, stack signal, jam switch, cycle, and stop relay signals. Physical Location To connect the controller to the BK7IB-2 base, an interconnect kit is required. For the BK705, BK1705, BK1710, or BK1720 controllers, use BK-INT-1765. Figure 3-1: Typical positioning of the BK1710 and BK7IB-2 Buskro Ltd.

  • Page 24: Cable Connections

    Page 3-2 Cable Connections To electrically integrate the BK1710 controller to the BK7IB-2 base, there are two options available. The recommended option (Figure 3-2) is to install an I/O ribbon cable from the I/O connector on the BK7IB-2 base to the I/O connector on the BK1710 controller.

  • Page 25: Electrical System

    Electrical System Chapter Electrical System Buskro Ltd. BK7IB Inline Base...

  • Page 26: Introduction

    Page 4-1 Introduction The task of the electrical section of the BK7IB-2 Inkjet Base is two-fold: It controls the internal operation of the machine, and it communicates with the controller and other components, which form part of the complete system.
  • Page 27 Appendix. The Base Control Board was designed as a universal control board for all Buskro machines. Therefore it has a number of features which may or may not be used in all machines and/or configurations.
  • Page 28 Stop pulse is sent to upstream equipment, or there is a steady Stop signal sent to the upstream equipment, as long as there is a Stop input. Each input can be configured separately to allow for maximum operational flexibility. Buskro Ltd. BK7IB Inline Base...
  • Page 29 For machines which have a front panel switch, S1-6 should be open (=enabled) to enable the operation of the front panel switch, otherwise it should be open or closed (=disabled), as desired. Buskro Ltd. BK7IB Inline Base...
  • Page 30 Stop input from the Jam On = enabled Detector. “On” means that the Stop sent upstream will be in effect as long as a Stop input is received from the Jam Detector. Buskro Ltd. BK7IB Inline Base...

  • Page 31: Troubleshooting The Base Control Board And Peripheral Circuitry

    “STOP I/P”. This red LED indicates that the board is receiving a STOP signal on any one of the 6 Stop inputs. The LED is also duplicated in the front panel STOP switch. As long Buskro Ltd. BK7IB Inline Base...
  • Page 32 Run relays for the base and conveyor motors, the respective speed control units or the motors themselves, or there could be a loose wire or bad contact. Buskro Ltd. BK7IB Inline Base...
  • Page 33 Front Panel +12V 12V OK START I/P STOP I/P J10 - Controller Connection Base Control Board Buskro Ltd. 9102380 Made in Rev. 2 Canada SENSOR INPUTS Figure 4-1: Base Control Board, showing the Indicator Lights and Switches S1 and S2 Buskro Ltd.

  • Page 34: Start/Stop Control

    If the inverter has to be replaced, the order of the phases is important. Interchanging any two of the 3 phases will cause to motor to run in the opposite direction. Buskro Ltd. BK7IB Inline Base...

  • Page 35: Conveyor Speed

    The capability of implementing this system is built into all newer model Buskro machines, including the BK7IB-2. The system requires that all machines in a system are equipped with a special control board. The machines can either be ordered with the boards already installed, or they can be retrofitted in the field.

  • Page 36: Electrical Troubleshooting And Installation Problems

    When electrical problems arise with a BK7IB-2 base, it must be remembered that it is a part of a larger system and the problem may not necessarily be in the base at all, but could be in the interfacing.
  • Page 37 For upstream equipment to run with the base, the switch has to be set to “Enabled” and the Run/Jog switch has to be in the “Run” position. While all Buskro machines are designed to work with each other seamlessly, problems may occur if the system also includes equipment made by other manufacturers. The main...
  • Page 38 Stop input to open and the entire line will be stopped. Buskro machines will send a Start pulse (closed dry contact) of about 1 sec duration to upstream and downstream equipment whenever either a Start pulse is received from other equipment, or the front panel Start button is pressed.
  • Page 39 Table A-11: 9103800RA – Tabletop Assembly, BK7IB-2, Right......A-13 Table A-12: 9104027A – Front Panel Assembly, BK7IB-2........A-15 Table A-13: 9104032A – Terminal Block Assembly, Front, BK7IB-2 ..... A-16 Table A-14: 9104033A – Rear Panel Assembly, BK7IB-2........A-17 Table A-15: 9104079A – Stop Button, Mushroom Head, Red Illumination....A-19 Table A-16: 9104591A –...
  • Page 40 Figure A-11: 9103800RA – Tabletop Assembly, BK7IB-2, Right ......A-14 Figure A-12: 9104027A – Front Panel Assembly, BK7IB-2 ........A-15 Figure A-13: 9104032A – Terminal Block Assembly, Front, BK7IB-2 ....A-16 Figure A-14: 9104033A – Rear Panel Assembly, BK7IB-2........A-19 Figure A-15: 9104079A –...
  • Page 41 It is matched with the top number in the balloon pointing at the associated part. Part Number: This column represents the Buskro part number. Quantity: This represents the total number of a given part in an assembly. It is matched with the bottom number in the balloon pointing at the associated part.

  • Page 42: Table A-1: Bkt7Ibr-2 - Base, Bk7Ibr-2, Right

    Label, 230VAC, 50/60 Hz, 8A 9101924 Label, 120VAC 50/60Hz, 8A 9103594A Kit, Encoder Wheel, BK7IB 9103800RA Tabletop Assembly, BK7IB-2, Right 9104142A Cable, Rear Panel, Feeder to BCB, #31 9104143A Cable, Rear Panel, Upstream to BCB, #11 9104144A Cable, Down Stream To BCB, #10 9104147A Cable, Conveyor Stop To BCB, #2 &...

  • Page 43: Figure A-1: Bkt7Ibr-2 - Base, Bk7Ibr-2, (Right

    CUT 1/8" OFF END OF KEYING PIN (9101647) AND INSTALL IN PIN 13 OF 614135 VIEW B VIEW A VIEW B Note: Items # 23 - 35 are not shown in drawing, refer to electrical wiring diagram for installation Buskro Ltd. BK7IB-2...

  • Page 44: Table A-2: 603021A - Jam Switch Assembly

    Quantity Description Reference 603020 Sensor, Microswitch 603021 Cover, Microswitch 606013 Cable, #22-3, Unshielded, 26" Long 609116 Terminal, Ring, #10, 22-18 AWG, Red 9100724 Plug, Preh, Locking, 3 Pin Figure A-2: 603021A – Jam Switch Assembly VIEW A Buskro Ltd. BK7IB-2...

  • Page 45: Table A-3: 9100374A - Inline Tabletop Assembly

    Knob Assembly, 10-32 UNF x 1 1/4" 603021A Sensor, Jam Switch Assembly, NO/NC, 26" 9100374 Tabletop, Outer Fixture 9104886A Outfeed Roller Assembly 9105150A Material Guide, Extended Bracket, Right 9105151A Material Guide, Extended Bracket, Left Figure A-3: 9100374A –Inline Tabletop Assembly Buskro Ltd. BK7IB-2...

  • Page 46: Table A-4: 9101031A - Take-Up Roller Assembly

    Material Guide Right, BK7IB 9103557 Material Guide Left, BK7IB 9103586 Material Guide Support, BK7IB 9103587 Material Guide Block, BK7IB 9104591 Material Guide Crossbar 23.75" Lg., BK7IB Figure A-4: 9101031A – Take-up Roller Assembly 2X, REMOVE RETAINING RING BEFORE INSERTING BEARING Buskro Ltd. BK7IB-2...

  • Page 47: Table A-5: 9101038A - Belt Guide Assembly, Bk7Ib

    Quantity Description Reference 404550 Screw, BHCS, 10-32 UNF x 3/4" 436348 Dowell Pin, 1/4" Dia. x 2" Long 9103607 Support, Belt Guide Crossbar 9103610 Belt Guide Mounting Block, BK7IB Figure A-5: 9101038A – Belt Guide Assembly, BK7IB Buskro Ltd. BK7IB-2...

  • Page 48: Table A-6: 9103592A - Encoder Wheel Assembly, Bk7Ib

    660 DPI encoder resolution which utilizes 9103595A for the encoder wheel. This supports Apollo, Apollo-4C, and Atlas/Aurora 1250, 2250, and 3250 printheads. For systems that use 600 DPI (e.g. optional for Apollo, Apollo-4C, and Hyperion-DC), use encoder wheel 9105600A. Buskro Ltd. BK7IB-2...

  • Page 49: Table A-7: 9103594A - Kit, Encoder Wheel, Bk7Ib

    9103619 Encoder Arm Pivot Block 9103633 Bushing, Brass, 3/8" ID x 1/2" OD x 3/8" Lg. 9103713 Encoder Wheel Support Plate 9104040 Spring, Compression, 3/8" I.D. X 1.25" L Figure A-7: 9103594A – Kit, Encoder Wheel, BK7IB Buskro Ltd. BK7IB-2...

  • Page 50: Table A-8: 9103734A - Blower Assembly Vacuum, 60Hz

    Terminal, Ring, #10, 16-14 AWG, Blue 615131 Cable Clamp, 3/8", Metal 9101480 Bracket, UV Exhaust Blower 9103725 Reducer tube, 4" x 2.5" 9103731 Clamp, 3-5/16" - 4-1/4" 9103734 Blower, Exhaust/Vacuum, 60 Hz, CW-DB Figure A-8: 9103734A – Blower Assembly Vacuum, 60Hz. Buskro Ltd. BK7IB-2...

  • Page 51: Table A-9: 9103735A - Blower Assembly Vacuum, 50Hz

    Terminal, Ring, #10, 16-14 AWG, Blue 615131 Cable Clamp, 3/8", Metal 9101480 Bracket, UV Exhaust Blower 9103725 Reducer tube, 4" x 2.5" 9103731 Clamp, 3-5/16" - 4-1/4" 9103735 Blower, Exhaust/Vacuum, 50 Hz, CW-DB Figure A-9: 9103735A – Blower Assembly Vacuum, 50Hz. Buskro Ltd. BK7IB-2...

  • Page 52: Table A-10: 9103800La - Tabletop Assembly, Bk7Ib-2, Left

    Appendix A Assembly Drawings Page A-11 Table A-10: 9103800LA – Tabletop Assembly, BK7IB-2, Left Item Part Number Quantity Description Reference 402510SS Screw, BHCS, 6-32 UNC x 1/4" SS 404050 Screw, FHCS, 10-32 UNF x 3/4" 404510 Screw, BHCS, 10-32 UNF x 1/4"...

  • Page 53: Figure A-10: 9103800La - Tabletop Assembly, Bk7Ibl-2, Left

    Appendix A Assembly Drawings Page A-12 Figure A-10: 9103800LA – Tabletop Assembly, BK7IBL-2, Left NOTE: APPLY SILICON ON EDGE OF CAP TO SEAL VACUUM TRAY Buskro Ltd. BK7IB-2...

  • Page 54: Table A-11: 9103800Ra - Tabletop Assembly, Bk7Ib-2, Right

    Appendix A Assembly Drawings Page A-13 Table A-11: 9103800RA – Tabletop Assembly, BK7IB-2, Right Item Part Number Quantity Description Reference 402510SS Screw, BHCS, 6-32 UNC x 1/4" SS 404050 Screw, FHCS, 10-32 UNF x 3/4" 404510 Screw, BHCS, 10-32 UNF x 1/4"...

  • Page 55: Figure A-11: 9103800Ra - Tabletop Assembly, Bk7Ib-2, Right

    Appendix A Assembly Drawings Page A-14 Figure A-11: 9103800RA – Tabletop Assembly, BK7IB-2, Right NOTE: APPLY SILICON ON EDGE OF CAP TO SEAL VACUUM TRAY Buskro Ltd. BK7IB-2...

  • Page 56: Table A-12: 9104027A - Front Panel Assembly, Bk7Ib-2

    Appendix A Assembly Drawings Page A-15 Table A-12: 9104027A – Front Panel Assembly, BK7IB-2 Item Part Number Quantity Description Reference 403510 Screw, BHCS, 8-32 UNC x 1/4" 404510 Screw, BHCS, 10-32 UNF x 1/4" 405550 Screw, BHCS, 1/4-20 UNC x 3/4"...

  • Page 57: Table A-13: 9104032A - Terminal Block Assembly, Front, Bk7Ib-2

    Appendix A Assembly Drawings Page A-16 Table A-13: 9104032A – Terminal Block Assembly, Front, BK7IB-2 Item Part Number Quantity Description Reference 615021 T Rail, DIN, 10" 9102050 Terminal Marker, WS 12/6, L 9102299 Terminal Marker, WS 12/6, GND 9103436 Terminal block, Z-roofstyle, ZDU 4-2/4AN...

  • Page 58: Table A-14: 9104033A - Rear Panel Assembly, Bk7Ib-2

    Appendix A Assembly Drawings Page A-17 Table A-14: 9104033A – Rear Panel Assembly, BK7IB-2 Item Part Number Quantity Description Reference 401310 Screw, PHMS, 4-40 UNC x 1/4" 401330 Screw, PHMS, 4-40 UNC x 1/2" 402015 Screw, FHCS, 6-32 UNC x 5/16"...

  • Page 59: Figure A-14: 9104033A - Rear Panel Assembly, Bk7Ib-2

    Appendix A Assembly Drawings Page A-19 Figure A-14: 9104033A – Rear Panel Assembly, BK7IB-2 See note See note Note: This drawing reflects a RIGHT orientation inline. For a left inline, the two 3 pin receptacles (9100722) are switched with the two hole plugs (9101120) at the opposite end of the panel.

  • Page 60: Table A-15: 9104079A - Stop Button, Mushroom Head, Red Illumination

    Table A-15: 9104079A – Stop Button, Mushroom Head, Red Illumination Item Part Number Quantity Description Reference 9104866 Pushbutton, Start, Momentary 9104868 Bezel, Aluminum Raised 9104872 LED, Red, 12VDC 9104890 Cap, Red Lens 9104928 Diffuser, EAO Type Figure A-15: 9104079A – Stop Button, Mushroom Head, Red Illumination Buskro Ltd. BK7IB-2...

  • Page 61: Table A-16: 9104591A - Material Guide Assembly, 23.75 Lg

    Lockwasher, No. 10 9103556 Material Guide Right, BK7IB 9103557 Material Guide Left, BK7IB 9103586 Material Guide Support, BK7IB 9103587 Material Guide Block, BK7IB 9104591 Material Guide Crossbar 23.75" Lg., BK7IB Figure A-16: 9104591A –Material Guide Assembly, 23.75”Lg Buskro Ltd. BK7IB-2...

  • Page 62: Table A-17: 9104601A - Inline Motor Tensioner Assembly

    Brass Washer, 3/8" ID 500020 Bearing 505110 Bushing, Flange, 3/8" ID x 1/2" OD x 3/8" Lg. 9103727 Washer, Fiber, 3/8" I.D. 1/2" O.D. 1/32" THK 9104601 Arm, Pivot Figure A-17: 9104601A – Inline Motor Tensioner Assembly Buskro Ltd. BK7IB-2...

  • Page 63: Table A-18: 9104637La - Inline Ac Motor Assembly, Left

    9104122 AC Drive Motor, 0.5 Hp 9104346 Cable, #16-4, Unshielded, 46.5", Total 9104600 Inline Motor Mounting Plate 9104601A Tensioner, Inline Motor Assembly 9104633 Pulley, 1.5" OD. 3/4" ID. Figure A-18: 9104637LA – Inline AC Motor Assembly, Left Buskro Ltd. BK7IB-2...

  • Page 64: Table A-19: 9104637Ra - Inline Ac Motor Assembly, Right

    9104122 AC Drive Motor, 0.5 Hp 9104346 Cable, #16-4, Unshielded, 46.5", Total 9104600 Inline Motor Mounting Plate 9104601A Tensioner, Inline Motor Assembly 9104633 Pulley, 1.5" OD. 3/4" ID. Figure A-19: 9104637RA – Inline AC Motor Assembly, Right Buskro Ltd. BK7IB-2...

  • Page 65: Table A-20: 9104761A - Base Cabinet Assembly, Bk7Ib-2

    Appendix A Assembly Drawings Page A-24 Table A-20: 9104761A – Base Cabinet Assembly, BK7IB-2 Item Part Number Quantity Description Reference 404331 Screw, PHMS, 10-32 UNF x 1/2", RT 404510 Screw, BHCS, 10-32 UNF x 1/4" 404520 Screw, BHCS, 10-32 UNF x 3/8"...

  • Page 66: Figure A-20: 9104761A - Base Cabinet Assembly, Bk7Ib-2

    Appendix A Assembly Drawings Page A-25 Figure A-20: 9104761A – Base Cabinet Assembly, BK7IB-2 VIEW B VIEW A VIEW B VIEW A Buskro Ltd. BK7IB-2...

  • Page 67: Table A-21: 9104834A - Levelling Leg Assembly

    Table A-21: 9104834A – Levelling Leg Assembly Item Part Number Quantity Description Reference 343010 Base Mounting Foot 343016 Jam Nut, 3/4-10 UNC 405260 Screw, SHCS, 1/4-20 UNC x 7/8" 9104815 Levelling Leg Assembly Figure A-21: 9104834A – Levelling Leg Assembly Buskro Ltd. BK7IB-2...

  • Page 68: Table A-22: 9104886A - Outfeed Roller Assembly

    Screw, SHCS, 1/4-20 UNC x 3/4" 416170 Shoulder Bolt, 3/8" x 1" (5/16-18) 443830 Spacer Washer, 3/8 I.D. x 0.031 THK 500020 Bearing, R6, 3/8 ID 9104590 Shaft, 0.5" x 23.75" Lg. Figure A-22: 9104886A – Outfeed Roller Assembly Buskro Ltd. BK7IB-2...

  • Page 69: Table A-23: 9104908A - Front Panel Access Assembly, Bk7Ib-2

    Appendix A Assembly Drawings Page A-32 Table A-23: 9104908A – Front Panel Access Assembly, BK7IB-2 Item Part Number Quantity Description Reference 420006 Nut, 6-32 UNC 420007 Nut, 8-32 UNC 440005 Washer, #6, I.D. 600011 Potentiometer, 5k Ohm, 1/4 Watt 613002...

  • Page 70: Figure A-23: 9104908A - Front Panel Access Assembly, Bk7Ib-2

    Appendix A Assembly Drawings Page A-33 Figure A-23: 9104908A – Front Panel Access Assembly, BK7IB-2 Note: Washer and nuts are supplied with this potentiometer. Buskro Ltd. BK7IB-2...

  • Page 71: Table A-24: 9104978A - Pushbutton, Start, Green Illuminated

    Table A-24: 9104978A – Pushbutton, Start, Green Illuminated Item Part Number Quantity Description Reference 9104868 Bezel, Aluminum Raised 9104869 Cap, Green Lens 9104871 LED, Green, 12 VDC 9104885 Pushbutton, Start 9104928 Diffuser, EAO Type Figure A-24: 9104978A – Pushbutton, Start, Green Illuminated Buskro Ltd. BK7IB-2...

  • Page 72: Table A-25: 9105150A - Material Guide Assembly, Right, Extended

    Table A-25: 9105150A – Material Guide Assembly, Right, Extended Item Part Number Quantity Description Reference 212301 Right Material Guide 404030 Screw, FHCS, 10-32 UNF x 1/2" 9103726 Side Guide Bracket, Extended Figure A-25: 9105150A – Material Guide Assembly, Right, Extended Buskro Ltd. BK7IB-2...

  • Page 73: Table A-26: 9105151A - Material Guide Assembly, Left, Extended

    Table A-26: 9105151A – Material Guide Assembly, Left, Extended Item Part Number Quantity Description Reference 212300 Left Material Guide 404030 Screw, FHCS, 10-32 UNF x 1/2" 9103726 Side Guide Material, Extended Figure A-26: 9105151A – Material Guide Assembly, Left, Extended Buskro Ltd. BK7IB-2...
  • Page 74 Electrical Drawings Appendix Electrical Drawings List of Figures Figure B-1: Terminal Block Assembly, Front, BK7IB-2 (9104032A)......B-1 Figure B-2: Terminal Block Assembly, 220VAC (9104036A)........B-2 Figure B-3: Base Power Schematic, 230 VAC...............B-3 Figure B-4: Front Panel Enclosure, AC Wiring (9104027A).........B-4 Figure B-5: Transport and Conveyor Wiring, 220VAC (9104027A) ......B-5...
  • Page 75 Appendix B Electrical Drawings Page B-1 Figure B-1: Terminal Block Assembly, Front, BK7IB-2 (9104032A) K2 K3 12v12v 7 8 9 Table B-1: Terminal Block Assembly, Front, BK7IB-2, (9104032A) Symbol Part Number Function Part Description Terminal block, Z-roofstyle, ground, 9103437 Earth Ground.
  • Page 76 9103436 From Secondary Side Transformer Terminal block, Z-roofstyle, ZDU 4- 115V, (Neutral) to outlets, top. 2/4AN From Secondary Side Transformer 115V, (Neutral) to outlets, bottom. Ground 9103437 Earth Ground Terminal block, Z-roofstyle, ground, ZPE 4-2/4AN Buskro Ltd. BK7IB Inline Base...
  • Page 77 CABLE #12 CABLE #22 Inverter MASTER - (to SCB-5) Speed Controller CABLE #24 CABLE #9 MASTER + (to SCB-4) POTHI CTLHI Transport Speed WIPER CTLOUT Socket for “Master” Speed Controller Speed Control Board POTLO CTLLO Buskro Ltd. BK7IB Inline Base...
  • Page 78 Front Panel Enclosure, AC Wiring (9104027A) (Speed Control) (Speed Control, Base) AC INPUT Cable #2 Cable #1 To Power Switches on Front Panel Cable #3 Note: Reference the appropriate schematics in this Appendix for wiring details. Buskro Ltd. BK7IB Inline Base...
  • Page 79 Appendix B Electrical Drawings Page B-5 Figure B-5: Transport and Conveyor Wiring, 220VAC (9104027A) Cable #5 Cable #6 Cable #6 (Speed Control, (Speed Control, Base) Conveyor) AC INPUT Cable #27 Cable #5 Buskro Ltd. BK7IB Inline Base...
  • Page 80 (Speed Control, Gnd Gnd Base) AC INPUT Cable #26 Cable #26 Cable #9 From Transport Speed Control Cable #19 Cable #16 Cable #24 P/N 9104452A, Cable #22 Cable #15 Cable #16 Cable #24 Cable #4 Buskro Ltd. BK7IB Inline Base...
  • Page 81 Side of 230V/115V Transformer 10 A 10 A To Ground Stud on Base To Primary Power to Side of Front Panel Cable #17 230V/115V Power Transformer Switches Cable #33 Cable #2 Cable #20 Cable #21 Buskro Ltd. BK7IB Inline Base...
  • Page 82 START I/P STOP I/P Panel Cable #14 Conveyor Controls P/N 9104140A J10 - Controller Connection Base Control Board Buskro Ltd. 9102380 Made in Rev. 2 Canada Cable #2 SENSOR INPUTS P/N 9104147 Cable #4, P/N 9104148A Cable #18, P/N 9104148A...
  • Page 83 Appendix B Electrical Drawings Page B-9 Figure B-9: Base Rear Connections, (BK7IB-2) Buskro Ltd. BK7IB Inline Base...
  • Page 84 Group 4: Input Function Parameters ..............C-8 C.3.6 Group 5: Multi-step Speed and PLC Parameters ..........C-9 C.3.7 Group 6: Protection Parameters ................C-10 C.3.8 Group 7: Motor Parameters................C-11 C.3.9 Group 8: Special Parameters................C-12 C.3.10 Group 9: Communication Parameters............C-13 Buskro Ltd. BK7IB-2...

  • Page 85: Introduction

    5 front panel buttons. A picture of the AC controller is shown in Figure C-1 to identify the controls required to program the unit. Figure C-1: Delta AC Controller Unit - VFD-L Series LED Display Up Scroll Down Scroll Mode/Reset Prog/Data Run/Stop Buskro Ltd. BK7IB-2...

  • Page 86: Ac Controller Programming Procedure

    The user can now click on the “MODE / RESET” button three times in order to return to the main menu of the controller which by default, displays the operating frequency of the controller. When the controller is properly programmed and wired, the frequency will vary based on the front panel production (base speed) potentiometer. Buskro Ltd. BK7IB-2...
  • Page 87 AC Motor Drive Settings Page C-3 Note: The values shown in the table have been found to be the optimal values for the Buskro machines. Any modification of these values can produce undesired consequences, such as poor print quality, vibrations in the machines, overheating of motors (resulting in a thermal shutdown to protect the equipment), and others.
  • Page 88 Appendix E AC Motor Drive Settings Page C-4 Figure C-3: Typical display messages while programming the controller. Buskro Ltd. BK7IB-2...

  • Page 89: Summary Of Parameters

    Operation (1 = tt) 3: Display DC-BUS voltage 4: Display output voltage ♣ 0-05 User-defined coefficient K 0.1 ~ 160 0-06 Software version Read only 0-07 Password input 0 ~ 999 0-08 Password configuration 0 ~ 999 Buskro Ltd. BK7IB-2...

  • Page 90: Group 1: Basic Parameters

    3: Auto Accel/Decel 1-16 Auto-accel/decel 4: Linear accel. Auto decel, stall prevention during deceleration 5: Auto accel. Auto decel, stall prevention during deceleration S-curve setting in 1-17 0 ~ 7 acceleration S-curve setting in 1-18 0 ~ 7 deceleration Buskro Ltd. BK7IB-2...

  • Page 91: Group 2: Operating Mode Parameters

    1: Disable reverse 2: Disable forward 0: Decel to 0Hz ACI (4 - 20mA) input loss 2-05 1: Stop immediately, display EF detection 2: Run with the last freq. 0: Enable 2-06 Line Start Lockout 1: Disable Buskro Ltd. BK7IB-2...

  • Page 92: Group 3: Output Function Parameters

    Multi-function input 0: not used 4-04 terminal 1 (M1) 1: M0: FWD/STOP, M1: REV/STOP (d O ~ d 20) 2: M0: RUN/STOP, M1: FWD/REV Multi-function input 3: M0, M1, M2: 3-wire operation control 4-05 terminal 2 (M2) mode Buskro Ltd. BK7IB-2...

  • Page 93: Group 5: Multi-Step Speed And Plc Parameters

    0 ~ 15 (0: Forward, 1: Reverse) motion Time duration step 5-05 0 ~ 65500 Sec Time duration step 5-06 0 ~ 65500 Sec Time duration step 5-07 0 ~ 65500 Sec Time duration step 5-08 0 ~ 65500 Sec Buskro Ltd. BK7IB-2...

  • Page 94: Group 6: Protection Parameters

    6: EF (external fault) Fifth most recent 7: Reserved 6-11 fault record 8: Reserved 9: ocA (current exceed during acceleration) Sixth most recent 6-12 10: ocd (current exceed during deceleration) fault record 11: ocn (current exceed during steady state) Buskro Ltd. BK7IB-2...

  • Page 95: Group 7: Motor Parameters

    Table C-8: Buskro Parameters Functions Settings Setting ♣ 7-00 Motor rated current 30 ~120 % ♣ 7-01 Motor no-load current 0 ~ 90 % ♣ 7-02 Torque compensation 0 ~ 10 ♣ 7-03 Slip compensation 0.0 ~ 10.0 Buskro Ltd. BK7IB-2...

  • Page 96: Group 8: Special Parameters

    0 ~ 10 0: AVR function enable 8-15 AVR function 1: AVR function disable 2: AVR function disable when decel 8-16 Dynamic braking voltage 350 ~ 450V DC braking lower bound 8-17 0.0 ~ 400 Hz limit Buskro Ltd. BK7IB-2...

  • Page 97: Group 9: Communication Parameters

    Modbus communication 0: Disable 9-03 watchdog timer 1 ~ 20: 1 ~ 20 Sec 0: 7,N,2 1: 7,E,1 ASCII 2: 7,0,1 mode 3: 8,N,2 Communication 4: 8,E,1 9-04 protocol 5: 8,0,1 6: 8,N,2 7: 8,E,1 mode 8: 8,0,1 Buskro Ltd. BK7IB-2...

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