TECO-Westinghouse EQ7 Series Instruction Manual

TECO-Westinghouse EQ7 Series Instruction Manual

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  • Page 2 Preface The EQ7 product is designed to drive a three-phase induction motor. Read through this instruction manual to become familiar with proper handling and correct use. Improper handling might result in incorrect operation, shorter life cycle, or failure of this product as well as the motor. Have this Instruction Manual delivered to the end user of this product.
  • Page 3: Table Of Contents

    Table of Contents Safety and Conformity ......................iv Application ................................iv Installation ................................iv Wiring ..................................v Operation ................................vi Maintenance, Inspection and Part Replacements ....................vii Conformity with UL standards and CSA standards (cUL –listed for Canada) ............viii 1.
  • Page 4 7. Operation Method Configuration (Run / Stop) ............... 7-1 7.1 Run / Stop from the Keypad ..........................7-1 7.2 Run / Stop from External Switch / Contact or Pushbutton ................7-2 7.3 Run / Stop from Serial Communication – RS485 .................... 7-4 8.
  • Page 5: Application

    Application • The EQ7 drive is designed to drive a three-phase induction motor. Do not use it for single-phase motors or for other purposes. Fire or an accident could occur. • The EQ7 drive may not be used for a life-support system or other purposes directly related to the human safety.
  • Page 6: Wiring

    Wiring • If no zero-phase current (earth leakage current) detective device such as a ground-fault relay is installed in the upstream power supply line in order to avoid the entire power supply system's shutdown undesirable to factory operation, install a residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) individually to inverters to break the individual inverter power supply lines only.
  • Page 7: Operation

    • Before changing the switches or touching the control circuit terminal symbol plate, turn OFF the power and wait at least five minutes for inverters of 40 HP or below, or at least ten minutes for inverters of 50 HP or above. Make sure that the LED monitor and charging lamp are turned OFF.
  • Page 8: Maintenance, Inspection And Part Replacements

    • Do not touch the heat sink and braking resistor because they become very hot. Doing so could cause burns. • The DC brake function of the inverter does not provide any holding mechanism. Injuries could occur. • Ensure safety before modifying the function code settings. Run commands (e.g., "Run forward"...
  • Page 9: Conformity With Ul Standards And Csa Standards (Cul-Listed For Canada)

    Conformity with UL standards and CSA standards (cUL-listed for Canada) UL/cUL-listed inverters are subject to the regulations set forth by the UL standards and CSA standards (cUL- listed for Canada) by installation within precautions listed below. 1. Solid state motor overload protection (motor protection by electronic thermal overload relay) is provided in each model.
  • Page 10 Conformity with UL standards and CSA standards (cUL-listed for Canada) (continued) 8. Install UL certified fuses or circuit breaker between the power supply and the inverter, referring to the table below. Required Wire size torque AWG (mm Nominal lb-in (Nm) applied motor Main terminal (HP)
  • Page 11 Conformity with UL standards and CSA standards (cUL-listed for Canada) (continued) Required Wire size torque AWG (mm Nominal applied lb-in (Nm) motor Main terminal (HP) L1/R, L2/S, L3/T U, V, W Inverter type Three- Single- phase phase 0.25 EQ7-40P5-C 10.6 (1.2) EQ7-4001-C EQ7-4002-C...
  • Page 12 Conformity with UL standards and CSA standards (cUL-listed for Canada) (continued) Required Wire size torque lb-in AWG (mm Nominal applied (Nm) motor Main terminal L1/R, L2/S, L3/T U, V, W Inverter type Three- Single- phase phase 300×2 350×2 CT 800 (152×2) (177×2) EQ7-4450-C...
  • Page 13 Chapter 1 Drive Model Identification It is essential to verify the EQ7 drive nameplate and make sure that the EQ7 drive has the correct rating so it can be used in your application with the proper sized AC motor. Unpack the EQ7 drive and check the following: (1) The EQ7 drive and quick start guide (this document) are contained in the package.
  • Page 14: Drive Models Constant Torque (Ct) / Variable Torque (Vt) Hp Ratings

    1.1 Drive Models Constant Torque (CT) / Variable Torque (VT) HP Ratings Frame / Voltage EQ7 DRIVE Variable Torque HP Constant Torque HP Enclosure EQ7-20P5-C Plastic EQ7-2001-C Plastic EQ7-2002-C Plastic EQ7-2003-C Plastic EQ7-2005-C Plastic EQ7-2007-C Plastic EQ7-2010-C Plastic EQ7-2015-C Plastic EQ7-2020-C Plastic 230V...
  • Page 15: Installation And Wiring Practices

    (footprint) may be different. Install the EQ7 drive in an environment that satisfies the requirements. TECO-Westinghouse Motor Company strongly recommends installing inverters in a panel for safety reasons, in particular, when installing the ones that have an enclosure rating of IP00.
  • Page 16  Storage environment The storage environment in which the inverter is stored after purchase is different from the operation environment. For details, refer to the EQ7 DRIVE User's Manual, Chapter 2.  Wiring precautions (1) Route the wiring of the control circuit terminals as far from the wiring of the main circuit as possible. Otherwise electric noise may cause malfunctions.
  • Page 17  Precautions for connection of peripheral equipment (1) Phase-advancing capacitors for power factor correction Do not mount a phase-advancing capacitor for power factor correction in the inverter's input (primary) or output (secondary) circuit. Mounting it in the input (primary) circuit takes no effect. To correct the inverter power factor, use an optional DC reactor (DCR).
  • Page 18 (5) Molded case circuit breaker (MCCB) or residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) Install a recommended MCCB or RCD/ELCB (with overcurrent protection) in the primary circuit of the inverter to protect the wiring. Since using an MCCB or RCD/ELCB with a lager capacity than recommended ones breaks the protective coordination of the power supply system, be sure to select recommended ones.
  • Page 19 Molded Case Circuit Breaker (MCCB) and Residual- Leakage Circuit Breaker (ELCB) Current-Operated Protective Device (RCD)/Earth Nominal Nominal Rated current of Rated current of applied applied MCCB and MCCB and Power motor motor Power CT/VT RCD/ELCB (A) RCD/ELCB (A) CT/VT supply Inverter type (HP) (HP)
  • Page 20 • From the system's safety point of view, it is recommended to employ such a sequence that shuts down the magnetic contactor (MC) in the inverter input circuit with an alarm output signal ALM issued on inverter's programmable output terminals. The sequence minimizes the secondary damage even if the inverter breaks.
  • Page 21 (2) If induction or radio noise generated from the inverter affects other devices: - Isolate the main circuit wires from the control circuit wires and other device wires. - Put the main circuit wires through a metal conduit pipe, and connect the pipe to the ground near the inverter. - Install the inverter into the metal panel and connect the whole panel to the ground.
  • Page 22: Precautions In Running Inverters

    If the power transmission mechanism uses an oil-lubricated gearbox or speed changer/reducer, then continuous operation at low speed may cause poor lubrication. Avoid such operation.  Synchronous motors It is necessary to take special measures suitable for this motor type. Contact your TECO-Westinghouse Motor Company representative for details.  Single-phase motors Single-phase motors are not suitable for inverter-driven variable speed operation.
  • Page 23  High-speed motors If the reference frequency is set to 120 Hz or higher to drive a high-speed motor, test-run the combination of the inverter and motor beforehand to check it for the safe operation. Precautions for use on single-phase power An inverter is a device that converts alternating current of the input line to direct current via the ac-to-dc rectifier and then converts it to alternating current via the dc-to-ac switching inverter circuit in order to output the required alternating current.
  • Page 24: Mounting And Wiring The Inverter

    Chapter 2 Mounting and Wiring the Inverter 2.1 Operating Environment Install the inverter in an environment that satisfies the requirements listed in Table 2.1. Table 2.1 Environmental Requirements Table 2.2 Output Current Derating Factor in Relation to Altitude Item Specifications Output current Site location Indoors...
  • Page 25  When employing external cooling In external cooling, the heat sink, which dissipates about 70% of the total heat (total loss) generated into air, is situated outside the equipment or the panel. The external cooling, therefore, significantly reduces heat radiating inside the equipment or panel. To employ external cooling for inverters (except DCR built-in type) of 40 HP or below, use the mounting adapter for external cooling (option);...
  • Page 26 Figure 2.3 Changing the Positions of the Top and Bottom Mounting Bases When changing the positions of the top and bottom mounting bases, use only the specified screws. Otherwise, a fire or accident could occur. (3) Mounting notes The EQ7-2007-C / EQ7-4007-C through EQ7-2040-C / EQ7-4040-C should be mounted with four screws or bolts using screw holes A or B shown below.
  • Page 27: Wiring

    2.3 Wiring Follow the procedure below. (In the following description, the inverter has already been installed.) 2.3.1 Removing and mounting the front cover and the wiring guide (1) For inverters of 40 HP or below First loosen the front cover fixing screw, slide the cover downward holding both sides, tilt it forward, and then pull it upward, as shown below.
  • Page 28 2.3.2 Screw specifications and recommended wire sizes (1) Arrangement of main circuit terminals The tables and figures given below show the screw specifications and wire sizes. Note that the terminal arrangements differ depending on the inverter types. In each of the figures, two grounding terminals ( G) are not exclusive to the power supply wiring (primary circuit) or motor wiring (secondary circuit).
  • Page 29 Unit: inch (mm) Refer to Section 2.3.3 (9).
  • Page 30 Table 2.6 Recommended Wire Sizes Inverter type Recommended wire size AWG (mm Power supply Braking Variable CT-Vector Constant L1/R, L2/S, Grounding voltage resistor U, V, W Torque mode L3/T [ G] [P1, P(+)] Torque mode mode [P(+), DB] EQ7-20P5-C EQ7-20P5-C EQ7-20P5-C 14 (2.1) EQ7-2001-C...
  • Page 31 Recommended wire size Terminals common to all inverters Remarks AWG (mm Auxiliary control power input terminals [R0] and [T0] 2 HP or above 14 (2.1) 230 V series with 60 HP or above Auxiliary fan power input terminals [R1] and [T1] 460 V series with 125 HP or above (2) Arrangement of control circuit terminals (common to all inverter types) Terminal type...
  • Page 32 Before removal of clip-off sections After removal of clip-off sections Wiring Guide (e.g. EQ7-4025-C) (8) In some types of inverters, the wires from the main circuit terminal block cannot be routed straight into the terminal. Route such wires as shown below so that the front cover can be reinstalled. (9) For inverters of 900 and 1000 HP, two L2/S input terminals are arranged vertically to the terminal block.
  • Page 33 • When wiring the inverter to the power source, insert a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection) in the path of each pair of power lines to inverters. Use the recommended devices within the recommended current capacity.
  • Page 34 2.3.4 Wiring of main circuit terminals and grounding terminals This section shows connection diagrams with the Enable input function used. SINK mode input by factory default 2-11...
  • Page 35 *1 Install a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection function) in the primary circuit of the inverter to protect wiring. Ensure that the circuit breaker capacity is equivalent to or lower than the recommended capacity.
  • Page 36 DC reactor terminals P1 and P (+) Connect a DC reactor (DCR) to these terminals for power factor correction. 1) Remove the jumper bar from terminals P1 and P(+). 2) Connect an optional DCR to those terminals. • The wiring length should be 33 ft (10 m) or below. •...
  • Page 37 2) Connecting other external devices A DC link bus of other inverter(s) or a PWM converter is connectable to these terminals. When you need to use the DC link bus terminals P(+) and N(-), consult your TECO-Westinghouse Motor Company representative.
  • Page 38 125 HP or above for 460 V) The standard EQ7 series accepts DC-linked power input in combination with a PWM converter. Inverters of 60 HP or above for 230 V and those of 125 HP or above for 460 V, however, contain AC-driven components such as AC fans. To supply AC power to those components, exchange the CN R and CN W connectors as shown below and connect the AC power line to the auxiliary fan power input terminals (R1, T1).
  • Page 39 To remove each of the jumpers, pinch its upper side between your fingers, unlock its fastener, and pull it up. When mounting it, fit the jumper over the connector until it snaps into place. Figure 2.7 Inserting/Removing the Jumpers Main circuit power input terminals L1/R, L2/S, and L3/T (three-phase input) The three-phase input power lines are connected to these terminals.
  • Page 40 When connecting a PWM converter with an inverter, do not connect the power supply line directly to terminals R0 and T0. If a PWM is to be connected, insert an isolation transformer or auxiliary B contacts of a magnetic contactor at the power supply side. For connection examples at the PWM converter side, refer to the PWM Converter Instruction Manual.
  • Page 41 2.3.5 Wiring for control circuit terminals This section shows connection diagrams with the Enable input function used. In general, the covers of the control signal wires are not specifically designed to withstand a high voltage (i.e., reinforced insulation is not applied). Therefore, if a control signal wire comes into direct contact with a live conductor of the main circuit, the insulation of the cover might break down, which would expose the signal wire to a high voltage of the main circuit.
  • Page 42 Table 2.7 lists the symbols, names and functions of the control circuit terminals. The wiring to the control circuit terminals differs depending upon the setting of the function codes, which reflects the use of the inverter. Route wires properly to reduce the influence of noise. Table 2.7 Symbols, Names and Functions of the Control Circuit Terminals Symbol Name...
  • Page 43 Table 2.7 Symbols, Names and Functions of the Control Circuit Terminals (Continued) Symbol Name Functions - Since low level analog signals are handled, these signals are especially susceptible to the external noise effects. Route the wiring as short as possible (within 66 ft (20 m)) and use shielded wires. In principle, ground the shielded sheath of wires;...
  • Page 44 Table 2.7 Symbols, Names and Functions of the Control Circuit Terminals (Continued) Symbol Name Functions [EN1] Enable inputs (1) Turning off the circuit between terminals [EN1] and [PLC] or terminals [EN2] and [PLC] stops the inverter's output transistor. (Safe Torque Off: STO) [EN2] (2) These terminals are exclusively used for the source mode input and cannot be switched to the sink mode.
  • Page 45 Table 2.7 Symbols, Names and Functions of the Control Circuit Terminals (Continued) Symbol Name Functions Programmable Programmable <Control circuit> <Control circuit> logic controller logic controller [PLC] SINK [PLC] SINK SOURCE SOURCE [X1] to [X7], [X1] t o [ X7], Photocoupler Photocoupler [FWD], [REV] [FWD], [REV]...
  • Page 46 Table 2.7 Symbols, Names and Functions of the Control Circuit Terminals (Continued) Symbol Name Functions [Y1] Transistor (1) Various signals such as inverter running, speed/freq. arrival and overload early warning can output 1 be assigned to any terminals, [Y1] to [Y4] by setting function code E20 to E24. Refer to Chapter 4, Section 4.2 "Details of Function Codes"...
  • Page 47 Table 2.7 Symbols, Names and Functions of the Control Circuit Terminals (Continued) Symbol Name Functions [30A/B/C] Alarm relay (1) Outputs a contact signal (SPDT) when a protective function has been activated to stop output the motor. Contact rating: 250 VAC, 0.3A, cos  = 0.3, 48 VDC, 0.5A (for any error) (2) Any one of output signals assigned to terminals [Y1] to [Y4] can also be assigned to this relay contact to use it for signal output.
  • Page 48 Wiring for control circuit terminals For EQ72125-C, EQ72150-C and EQ74250-C to EQ741000-C (1) As shown in Figure 2.19, route the control circuit wires along the left side panel to the outside of the inverter. (2) Secure those wires to the wiring support, using a cable tie (e.g., Insulok) with 0.15 inch (3.8 mm) or less in width and 0.059 inch (1.5 mm) or less in thickness.
  • Page 49 Table 2.8 lists function of each slide switch. Table 2.8 Function of Each Slide Switch Switch Function Switches the service mode of the digital input terminals between SINK and SOURCE. ▪ This switches the input mode of digital input terminals [X1] to [X7], [FWD] and [REV] to be used as the SINK or SOURCE mode.
  • Page 50: Mounting And Connecting The Keypad

    2.4 Mounting and Connecting the Keypad The standard keypad TP-G1W-J1 meets UL Type 4 (NEMA4) by itself.  On the panel or at a remote site The keypad can be mounted on the panel wall as shown below or installed at a remote site for operation on hand. Mount the keypad with four M3 x 12 screws provided--two fine thread screws and two coarse thread tapping screws.
  • Page 51: Input Power And Motor Connection

    2.5 Input Power and Motor Connection Checking prior to powering on Fig.2.23 below shows the electrical connections for the input power and motor terminals for various EQ7 DRIVE models. Verify the input power and motor terminals of the model you are installing. WITH POWER OFF, make the appropriate connections.
  • Page 52  Never connect power supply wires to the EQ7 drive output terminals U, V, and W. Doing so and turning the power ON damages the inverter.  Be sure to connect the grounding wires of the EQ7 drive and the motor to the ground electrodes. Otherwise, an electric shock could occur.
  • Page 53: Operation Using The Keypad

    Chapter 3 Operation using the Keypad 3.1 LED Monitor, LCD Monitor, and Keys The keypad allows you to start and stop the motor, view various data including maintenance information and alarm information, configure function codes, monitor I/O signal status, copy data, and calculate the load factor. 7-segment LED Monitor Indication units LCD monitor...
  • Page 54 Table 3.1 Overview of Keypad Functions (Continued) Item Keys Functions Switches the operation modes of the inverter. Shifts the cursor to the right for entry of a numerical value. Pressing this key after removing the cause of an alarm switches the inverter to Running mode.
  • Page 55: Overview Of Operating Modes

    Type Item Description (information, condition, and status) Running in the forward rotation Running status Running in the reverse rotation STOP No output frequency Remote mode Local mode Run command COMM Via communications link (RS-485 (standard, optional), fieldbus option) source Jogging mode HAND Via keypad (This item lights also in local mode.) 3.2 Overview of Operation Modes...
  • Page 56: Running Mode

    3.3 Running Mode 3.3.1 Running or stopping the motor By factory default, pressing the key starts running the motor in the forward direction and pressing the decelerates the motor to a stop. The key is disabled. Running or stopping the motor with the keypad is enabled only in Running and Programming modes.
  • Page 57 (2) When function code E45 (LCD monitor item selection) is set at "1" The LCD monitor displays the output frequency, output current, and calculated torque in a bar chart. (The upper indicators show the unit of values displayed on the LED monitor as detailed in Section 3.3.2. The lower ones show the running status and run command source.) Output frequency Bar chart...
  • Page 58 Table 3.4 Items Monitored (Continued) Monitored Items on the Function Monitor Example Unit Meaning of Displayed Value LED Monitor code E43 page # PID command PID command/feedback amount - transformed to that of physical value of (Note 1) the object to be controlled (e.g., PID feedback amount temperature).
  • Page 59 3.3.3 Monitoring light alarms The EQ7 identifies abnormal states in two categories--Alarm and Light alarm. If the former occurs, the inverter immediately trips; if the latter occurs, the appears on the LED monitor and the "L-ALARM" appears blinking in the operation guide area on the LCD monitor, but the inverter continues to run without tripping.
  • Page 60: Programming Mode

    3.4 Programming Mode Programming mode provides you with these functions--setting and checking function code data, monitoring maintenance information and checking input/output (I/O) signal status. These functions can be easily selected with a menu-driven system. Table 3.5 lists menus available in Programming mode. When the inverter enters Programming mode from the second time on, the menu selected last in Programming mode will be displayed.
  • Page 61 3.4.1 Setting up function codes quickly using Quick Setup -- Menu #0 "Quick Setup" -- Menu #0 "Quick Setup" in Programming mode quickly displays and sets up a basic set of function codes specified beforehand. Using Menu #10 "User Setting" adds or deletes function codes to/from the set of function codes registered for Quick Setup by default.
  • Page 62 Basic configuration of screens Figure 3.8 shows the LCD screen transition for Menu #1 "Data Setting." A hierarchy exists among those screens that are shifted in the order of "menu screen," "list of function codes," and "function code data modification screens." On the modification screen of the target function code, you can modify or check its data.
  • Page 63 Basic key operation This section gives a description of the basic key operation, following the example of the data changing flow shown below. This example shows how to change F03 data (maximum frequency) from 58.0 Hz to 58.1 Hz. (1) Turn the inverter ON. It automatically enters Running mode. In that mode, press the key to switch to Programming mode and display the menu screen.
  • Page 64 3.4.3 Checking changed function codes -- Menu #2 "Data Checking" -- Menu #2 "Data Checking" in Programming mode allows you to check function codes and their data that has been changed. The function codes whose data has been changed from the factory defaults are marked with an asterisk ( ). Select a function code and press the key to view or change its data.
  • Page 65 Table 3.7 Drive Monitoring Items (Continued) Page # in operation Item Symbol Description guide PID command value The PID command value and PID feedback amount are displayed after conversion to the virtual physical values (e.g., temperature or pressure) of the object to be controlled using function code E40 and E41 data (PID display coefficients A and B).
  • Page 66 (3) Press key to establish the desired menu and proceed to a list of monitoring items. ((5) To go back to the menu screen, press key.) Output frequency (before slip compensation) Output frequency (after slip compensation) Output current Output voltage 1/8: Page # in operation guide, ...
  • Page 67 3.4.5 Checking I/O signal status -- Menu #4 "I/O Checking" -- Menu #4 "I/O Checking" in Programming mode allows you to check the I/O states of digital and analog signals. It is used to check the running status during maintenance or test running. Table 3.8 I/O Check Items Page # in operation...
  • Page 68 Basic key operation (1) Turn the inverter ON. It automatically enters Running mode. In that mode, press the key to switch to Programming mode and display the menu screen. (2) Move the pointer  to "4. I/O CHECK" with the keys.
  • Page 69 I/O signals (option) (in hex.) (See Note 2 given below.) Input signal Output signal Pulse rate signal PG pulse rate (option) A/B phase signal from reference PG Z phase signal from reference PG A/B phase signal from slave PG Z phase signal from slave PG Analog I/O signals (option) Input voltage at terminal [32] Input current at terminal [C2]...
  • Page 70: Function Codes / Parameters

    Function Code Tables Function codes enable the EQ7 series of inverters to be set up to match your system requirements. Each function code consists of a 3-letter alphanumeric string. The first letter is an alphabet that identifies its group and the following two letters are numerals that identify each individual code in the group.
  • Page 71  Drive control The EQ7 runs under any of the following drive controls. Some function codes apply exclusively to the specific drive control, which is indicated by letters Y (Applicable) and N (Not applicable) in the "Drive control" column in the function code tables given on the following pages.
  • Page 72 F codes: Fundamental Functions Drive control Default setting Vector Refer to Code Name Data setting range Control w/ Torque Page control F00 Data Protection 0: Disable both data protection and digital 4-26 reference protection 1: Enable data protection and disable digital reference protection 2: Disable data protection and enable digital reference protection...
  • Page 73 Drive control Default setting Vector Refer to Code Name Data setting range Page Control w/ Torque control Motor Sound (Carrier frequency) 2KHz 4-54 Variable Torque Models 0.5 to 30HP: 0.75 to 16 KHz 40 to 100HP: 0.75 to 10 KHz 125 to 900HP: 0.75 to 6 KHz 1000HP: 0.75 to 4 KHz Constant Torque Models...
  • Page 74 Drive control Vector Default Refer to Code Name Data setting range Control w/ Torque setting Page control F37 Load Selection/ 0: Variable torque load 4-56 Auto Torque Boost/ 1: Constant torque load 2: Auto torque boost Auto Energy Saving Operation 1 3: Auto energy saving (Variable torque load during ACC/DEC) 4: Auto energy saving...
  • Page 75 E codes: Extension Terminal Functions Drive control Default setting Vector Refer to Code Name Data setting range Page Control w/ Torque control Selecting function code data assigns the corresponding 4-71 function to terminals [X1] to [X7] as listed below. E01 Terminal [X1] Function 0 (1000): Select multi-frequency (0 to 1 steps) (SS1) E02 Terminal [X2] Function...
  • Page 76 Drive control Default setting Vector Refer to Code Name Data setting range Page Control w/ Torque control E10 Acceleration Time 2 0.00 to 6000 s 4-37 Note: Entering 0.00 cancels the acceleration time, requiring E11 Deceleration Time 2 external soft-start and -stop. E12 Acceleration Time 3 E13 Deceleration Time 3 E14 Acceleration Time 4...
  • Page 77 Drive control Default setting Vector Refer to Code Name Data setting range Page Control w/ Torque control 70 (1070): Speed valid (DNZS) 4-88 71 (1071): Speed agreement (DSAG) 72 (1072): Frequency (speed) arrival signal 3 (FAR3) 76 (1076): PG error detected (PG-ERR) 82 (1082): Positioning completion signal (PSET)
  • Page 78 Drive control Default setting Vector Refer to Code Name Data setting range Control w/ Page Torque control E50 Coefficient for Speed Indication 0.01 to 200.00 30.00 4-100 E51 Display Coefficient for Input 0.000 (Cancel/reset), 0.001 to 9999 0.010 Watt-hour Data E54 Frequency Detection 3 (Level) 0.0 to 500.0 Hz 60.0 4-101...
  • Page 79 Drive control Default setting Vector Refer to Code Name Data setting range Page Control Torque control 30 (1030): Force to stop (STOP) 4-71 (30 = Active OFF, 1030 = Active ON) 4-104 32 (1032): Pre-excitation (EXITE) 33 (1033): Reset PID integral and differential components (PID-RST) 34 (1034): Hold PID integral component...
  • Page 80 C codes: Control Functions of Frequency Drive control Default setting Refer to Vector Code Name Data setting range Page Control Torque control Jump Frequency 0.0 to 500.0 Hz 4-105 (Hysteresis width) 0.0 to 30.0 Hz Multi-frequency 0.00 to 500.00 Hz 0.00 0.00 0.00...
  • Page 81 P codes: Motor 1 Parameters Drive control Default Refer to setting Vector Code Name Data setting range Page Control Torque control P01 Motor 1 (No. of poles) 2 to 22 poles Y1 Y2 4-109 (Rated capacity) 0.01 to 1000 kW (when P99 = 0, 2, 3 or 4) Y1 Y2 4-109 0.01 to 1000 HP (when P99 = 1)
  • Page 82 codes : High Performance Functions Drive control Default setting Vector Refer to Code Name Data setting range Page Control Torque control Data Initialization 0: Disable initialization 1: Initialize all function code data to the factory defaults 2: Initialize motor 1 parameters 3: Initialize motor 2 parameters Auto-reset (Times)
  • Page 83 Drive control Default setting Vector Refer to Code Name Data setting range Control Page Torque control Starting Mode 0.0 to 10.0 s (Auto search delay time 1) Non-linear V/f Pattern 1 0.0: Cancel, 0.1 to 500.0 Hz (Frequency) (Voltage) 0 to 240: Output an AVR-controlled voltage (for 230 V series) 0 to 500:...
  • Page 84 Drive Control Default Refer to setting Vector Code Name Data setting range Page Control Torque control Torque Limiter 0: Enable during ACC/DEC and running at (Operating conditions) constant speed 1: Disable during ACC/DEC and enable during running at constant speed 2: Enable during ACC/DEC and disable during running at constant speed (Control target)
  • Page 85 A codes: Motor 2 Parameters Drive Control Default Refer to setting Vector Code Name Data setting range Page Control Torque control Maximum Frequency 2 25.0 to 500.0 Hz 60.0 Base Frequency 2 25.0 to 500.0 Hz 60.0 Rated Voltage at Base Frequency 0: Output a voltage in proportion to input voltage 80 to 240: Output an AVR-controlled voltage...
  • Page 86 Drive Control Default Refer to setting Vector Code Name Data setting range Page Control Torque control Motor 2 (Auto-tuning) 0: Disable 1: Tune while the motor stops. (%R1, %X and rated slip frequency) 2: Tune while the motor is rotating under V/f control (%R1, %X, rated slip frequency, no-load current, magnetic saturation factors 1 to 5, and magnetic saturation extension factors "a"...
  • Page 87 Drive Control Default Refer to setting Vector Code Name Data setting range Page Control Torque control Motor 2 (%X correction factor 1) 0% to 300% (%X correction factor 2) 0% to 300% (Torque current under vector control) 0.00 to 2000 A (Induced voltage factor under 50 to 100 85 (90)
  • Page 88 J codes: Application Functions 1 Drive Control Default Refer to setting Vector Code Name Data setting range Page Control Torque control PID Control (Mode selection) 0: Disable 1: Enable (Process control, normal operation) 2: Enable (Process control, inverse operation) 3: Enable (Dancer control) (Remote command SV) keys on keypad 1: PID command 1...
  • Page 89 d codes: Application Functions 2 Drive Control Default Refer to setting Vector Code Name Data setting range Page Control Torque control d01 Speed Control 1 0.000 to 5.000 s 0.020 (Speed command filter) (Speed detection filter) 0.000 to 0.100 s 0.005 P (Gain) 0.1 to 200.0 times...
  • Page 90 Drive Control Default Refer to setting Vector Code Name Data setting range Page Control Torque control d71 Synchronous Operation 0.00 to 1.50 times 1.00 (Main speed regulator gain) (APR P gain) 0.00 to 200.00 times 1500 (APR positive output limiter) 20 to 200%, 999: No limiter (APR negative output limiter) 20 to 200%, 999: No limiter (Z phase alignment gain) 0.00 to 10.00 times 1.00...
  • Page 91 y codes: LINK Functions Drive Control Default Refer to Vector setting Code Name Data setting range Page Control Torque control y01 RS-485 Communication 1 1 to 255 (Station address) y02 (Communications error processing) 0: Immediately trip with alarm er8 1: Trip with alarm er8 after running for the period specified by timer y03 2: Retry during the period specified by timer y03.
  • Page 92 Auto-restart after Auto-restart after Inverter Inverter momentary power failure momentary power failure capacity capacity 1000 Auto-restart after Auto-restart after Inverter Inverter momentary power failure momentary power failure capacity capacity 1000 4-23...
  • Page 93 Table B Motor Parameters When the "HP rating motors" is selected with P99/A39 (data = 1) Three-phase 230 V series (EQ7-2_ _ _-C) 4-24...
  • Page 94 Table B Motor Parameters (Continued) Three-phase 460 V series (EQ7-4_ _ _-C) 4-25...
  • Page 95: Details Of Function Codes

    4.2 Details of Function Codes This section provides the details of the function codes. The descriptions are, in principle, arranged in the order of function code groups and in numerical order. However, highly relevant function codes are collectively described where one of them first appears.
  • Page 96 Configuring a reference frequency [ 1 ] Using keys (F01 = 0 (factory default) or 8) (1) Set function code F01 at "0" or "8" ( keys on keypad). This cannot be done when the keypad is in Programming or Alarm mode. To enable frequency setting using the keys, first place the keypad in Running mode.
  • Page 97 The table below lists the available command sources and their symbols. Available Command Sources Symbol Command source Symbol Command source Symbol Command source PID keypad HAND Keypad MULTI Multi-frequency PID-HAND command PID command 1 Terminal [12] PID-P1 (Analog command) PID command 2 Terminal [C1] RS485-1 RS-485 (Port 1) *...
  • Page 98  Gain and bias If F01 = 3 (the sum of [12] + [C1] is enabled), the bias and gain are independently applied to each of the voltage and current inputs given to terminals [12] and [C1], and the sum of the two values is applied as the reference frequency.
  • Page 99 In the case of bipolar input (terminal [12] with C35 = 0, terminal [V2] with C45 = 0) Setting C35 and C45 data to "0" enables terminal [12] and [V2] to be used for bipolar input (-10 V to +10 V) respectively.
  • Page 100  Specifying the initial value for the UP/DOWN control Specify the initial value to start the UP/DOWN control. Data for H61 Initial value to start the UP/DOWN control Mode fixing the value at "0": The inverter automatically clears the value to "0" when restarted (including powered ON).
  • Page 101 [ 4 ] Using pulse train input (F01 = 12) The EQ7 can accommodate different types of pulse train inputs. Select the type of signal (d59) and scaling (d62, d63) as described here.  Selecting the pulse train input format (d59) A pulse train in the format selected by the function code d59 can give a frequency command to the inverter.
  • Page 102  Pulse count factor 1 (d62), Pulse count factor 2 (d63) For the pulse train input, function codes d62 (Command (Pulse rate input), (Pulse count factor 1)) and d63 (Command (Pulse rate input), (Pulse count factor 2)) define the relationship between the input pulse rate and the frequency command (reference).
  • Page 103 Operation Method F02 selects the source that specifies a run command. Data for F02 Run Command Description Keypad Enables the , and keys to run the motor in the forward and reverse directions, and stop the motor. Terminal command FWD or REV Enables input terminal commands FWD and REV to run the motor in the forward and reverse directions, and stop the motor.
  • Page 104 Maximum Frequency 1 F03 specifies the maximum frequency to limit the output frequency. Specifying the maximum frequency exceeding the rating of the equipment driven by the inverter may cause damage or a dangerous situation. Make sure that the maximum frequency setting matches the equipment rating. - Data setting range: 25.0 to 500.0 (Hz) •...
  • Page 105 Examples:  Normal (linear) V/f pattern  V/f pattern with three non-linear points  Base Frequency 1 (F04) Data setting range: 25.0 to 500.0 (Hz) Set the rated frequency printed on the nameplate labeled on the motor.  Rated Voltage at Base Frequency 1 (F05) Data setting range: 0: Output a voltage in proportion to input voltage (The Automatic Voltage Regulator (AVR) is disabled.) 80 to 240 (V): Output an AVR-controlled voltage for 230 V series...
  • Page 106 In vector control, current feedback control is performed. In the current feedback control, the current is controlled with the difference between the motor induced voltage and the inverter output voltage. For a proper control, the inverter output voltage should be sufficiently higher than the motor induced voltage. Generally, the voltage difference is about 20 V for 230 V series, about 40 V for 460 V series.
  • Page 107 Under vector control without speed sensor Under vector control with speed sensor  Acceleration/deceleration time Function code Switching factor of acceleration/deceleration time Acceleration/ deceleration time ( Refer to the descriptions of E01 to E07.) time time The combinations of ON/OFF states of the Acceleration/ two terminal commands RT2 and RT1 offer deceleration time 1...
  • Page 108  Acceleration/Deceleration pattern (H07) H07 specifies the acceleration and deceleration patterns (patterns to control output frequency). Acceleration/ Data for Function deceleration Motion code pattern - Linear The inverter runs the motor with the constant acceleration and deceleration. - S-curve To reduce an impact that Fixed: (Fixed) acceleration/deceleration...
  • Page 109 Curvilinear acceleration/deceleration Acceleration/deceleration is linear below the base frequency (constant torque) but it slows down above the base frequency to maintain a certain level of load factor (constant output). This acceleration/deceleration pattern allows the motor to accelerate or decelerate with its maximum performance. The figures at left show the acceleration characteristics.
  • Page 110 Electronic Thermal Overload Protection for Motor 1 F10 to F12 (Select motor characteristics, Overload detection level, and Thermal time constant) F10 through F12 specify the thermal characteristics of the motor for its electronic thermal overload protection that are used to detect overload conditions of the motor. Upon detection of overload conditions of the motor, the inverter ceases outputting and issues a motor overload alarm to protect motor 1.
  • Page 111 Nominal Applied Motor and Characteristic Factors when P99 (Motor 1 Selection) = 1 or 3 Reference current Output frequency for Characteristic Nominal applied Thermal time for setting the motor characteristic factor factor (%) constant  motor thermal time 1 2 3 (Factory default) constant (Imax)
  • Page 112 Restart Mode after Momentary Power Failure (Mode selection) H13 (Restart Mode after Momentary Power Failure (Restart time)) H14 (Restart Mode after Momentary Power Failure (Frequency fall rate)) H15 (Restart Mode after Momentary Power Failure (Continuous running level)) H16 (Restart Mode after Momentary Power Failure (Allowable momentary power failure time)) H92 (Continuity of running (P)) H93 (Continuity of running (I)) F14 specifies the action to be taken by the inverter (trip and restart) in the event of a momentary power failure.
  • Page 113 • Under vector control without speed sensor (F42 = 1 or 5) Description Data for F14 Auto search disabled Auto search enabled 0: Trip immediately As soon as the DC link bus voltage drops below the undervoltage detection level due to a momentary power failure, the inverter issues undervoltage alarm lu and shuts down its output so that the motor enters a coast-to-stop state.
  • Page 114 If you enable the "Restart mode after momentary power failure" (Function code F14 = 3, 4, or 5), the inverter automatically restarts the motor running when the power is recovered. Design the machinery or equipment so that personnel safety is ensured after restarting. Otherwise an accident could occur.
  • Page 115 During a momentary power failure, the motor slows down. After power is restored, the inverter restarts at the frequency just prior to power failure. Then, the current limiting function works and the output frequency of the inverter automatically decreases. When the output frequency matches the motor speed, the motor accelerates up to the output frequency.
  • Page 116  Restart mode after momentary power failure (Allowable momentary power failure time) (H16) H16 specifies the maximum allowable duration (0.0 to 30.0 seconds) from an occurrence of a momentary power failure (undervoltage) until the inverter is to be restarted. Specify the coast-to-stop time which the machine system and facility can tolerate.
  • Page 117 Factory default: By factory default, H13 is set to a matched value for the standard motor (see Table A in Section 5.1 "Function Code Tables"). Basically, it is not necessary to change H13 data. However, if the long restart time causes deteriorated performance or causes any other problem, reduce the setting to about a half of the default value, ensuring that no alarm occurs.
  • Page 118 Even if selecting "Trip after decelerate-to-stop" or "Continue to run," the inverter may not be able to do so when the load's inertia is small or the load is heavy, due to undervoltage caused by a control delay. In such a case, when "Trip after decelerate-to-stop" is selected, the inverter allows the motor to coast to a stop;...
  • Page 119 Bias (Frequency command 1) (Refer to F01.) page 4-26 F20 to F22 DC Braking 1 (Braking starting frequency, Braking level, and Braking time) DC Braking (Braking response mode) F20 through F22 specify the DC braking that prevents motor 1 from running by inertia during decelerate-to-stop operation.
  • Page 120 It is also possible to use an external digital input signal as an "Enable DC braking" terminal command DCBRK. As long as the DCBRK command is ON, the inverter performs DC braking, regardless of the braking time specified by F22. (...
  • Page 121  Starting frequency 1 (Holding time) (F24) Data setting range: 0.00 to 10.00 (s) F24 specifies the holding time for the starting frequency 1.  Stop frequency (F25) Data setting range: 0.0 to 60.0 (Hz) F25 specifies the stop frequency at the stop of the inverter. Under V/f control, even if the stop frequency is set at 0.0 Hz, the inverter stops at 0.1 Hz.
  • Page 122 The table below shows the conditions for zero speed control to be enabled or disabled. Speed command Run command Data for d24 Operation ― Stop (Gate OFF) Below the starting and At startup Stop (Gate OFF) stop frequencies Zero speed control ―...
  • Page 123 F26, F27 Motor Sound (Carrier frequency and Tone) H98 (Protection/Maintenance Function (Mode selection))  Motor Sound (Carrier frequency) (F26) F26 controls the carrier frequency so as to reduce an audible noise generated by the motor or electromagnetic noise from the inverter itself, and to decrease a leakage current from the main output (secondary) wirings. Item Characteristics Remarks...
  • Page 124 F29 to F31 Analog Output [FM1] and [FM2] (Mode selection, Voltage adjustment, Function) F32, F34, These function codes allow terminals [FM1] and [FM2] to output monitored data such as the output frequency and the output current in an analog DC voltage or current. The magnitude of analog voltage or current is adjustable. ...
  • Page 125 Data for Function Meter scale [FM1]/[FM2] output F31/F35 (Monitor the following) (Full scale at 100%) Speed detected through the PG PG feedback value interface, or estimated speed under Maximum speed as 100% (speed) vector control without speed sensor 500 V for 230 V series, DC link bus voltage DC link bus voltage of the inverter 1000 V for 460 V series...
  • Page 126  V/f characteristics The EQ7 series of inverters offers a variety of V/f patterns and torque boosts, which include V/f patterns suitable for variable torque load such as general fans and pumps and for constant torque load (including special pumps requiring high starting torque).
  • Page 127 • Auto torque boost (F37 = 2, 5) If the auto torque boost is selected, the inverter automatically optimizes the output voltage to fit the motor with its load. Under light load, the inverter decreases the output voltage to prevent the motor from over-excitation. Under heavy load, it increases the output voltage to increase the output torque of the motor.
  • Page 128 Related function codes Function Vector Name V/f control Remarks code control Torque Limiter 1-1 Torque Limiter 1-2 Torque Limiter 2-1 Torque Limiter 2-2 Torque Limiter (Operating conditions) Torque Limiter (Control target) Torque Limiter (Target quadrants) Torque Limiter (Frequency increment limit for braking) Terminal [12] Extended Function 7: Analog torque limit value A...
  • Page 129  Torque limiter levels specified via communications link (S10, S11) The torque limiter levels can be changed via the communications link. Function codes S10 and S11 exclusively reserved for the communications link respond to function codes F40 and F41.  Switching torque limiters The torque limiters can be switched by the function code setting and the terminal command TL2/TL1 ("Select torque limiter level 2/1") assigned to any of the digital input terminals.
  • Page 130 Under vector control without/with speed sensor (F42 = 5, 6) If the inverter’s output torque exceeds the specified levels of the torque limiters (F40, F41, E16, E17, and E61 to E63), the inverter controls the speed regulator's output (torque command) in speed control or a torque command in torque control in order to limit the motor-generating torque.
  • Page 131  Torque Limiter (Target quadrants) (H75) H75 selects the configuration of target quadrants (Drive/brake, Forward/reverse rotation) in which the specified torque limiter(s) is activated, from "Drive/brake torque limit," "Same torque limit for all four quadrants," and "Upper/lower torque limits" shown in the table below. Data for H75 Target quadrants 0: Drive/brake...
  • Page 132 Data for H75 Target quadrants Pattern 3 • If the value of torque limiter A is less than that of torque limiter B, torque limiter A applies to both the upper and lower limits. • Selecting the "Upper/lower torque limits" may cause reciprocating oscillation between the upper and lower limit values, depending upon a small difference between the upper and lower limits, a slow response from the speed control sequence, and other conditions.
  • Page 133  Torque limiter (Operating conditions) (H73) H73 specifies whether the torque limiter is enabled or disabled during acceleration/deceleration and running at constant speed. Data for H73 During accelerating/decelerating During running at constant speed Enable Enable Disable Enable Enable Disable The torque limiter and current limiter are very similar in function. If both are activated concurrently, they may conflict with each other and cause hunting (undesirable oscillation of the system).
  • Page 134 Drive Control Selection 1 H68 (Slip Compensation 1 (Operating conditions)) F42 specifies the motor drive control. Data for Speed Drive control Basic control Speed control feedback V/f control with slip compensation inactive Frequency control Dynamic torque control Frequency control Disable (with slip compensation and auto torque control with slip...
  • Page 135  Vector control without speed sensor This control estimates the motor speed based on the inverter's output voltage and current to use the estimated speed for speed control. It also decomposes the motor drive current into the exciting and torque current components, and controls each of those components in vector.
  • Page 136 F43, F44 Current Limiter (Mode selection, Level) H12 (Instantaneous Overcurrent Limiting (Mode selection)) When the output current of the inverter exceeds the level specified by the current limiter (F44), the inverter automatically manages its output frequency to prevent a stall and limits the output current. The default setting of the current limiter is 130% and 160% for VT and CT mode inverters, respectively.
  • Page 137 F50 to F52 Electronic Thermal Overload Protection for Braking Resistor (Discharging capability, Allowable average loss and Resistance) These function codes specify the electronic thermal overload protection feature for the braking resistor. Set the discharging capability, allowable average loss and resistance to F50, F51 and F52, respectively. These values are determined by the inverter and braking resistor models.
  • Page 138  Allowable average loss (F51) The allowable average loss refers to a tolerance for motor continuous operation, which is obtained based on the %ED (%) and motor rated capacity (HP). Data for F51 Function 0.001 to 99.99 0.001 to 99.99 (kW) During deceleration: %ED(%) ÷...
  • Page 139 The LD/MD-mode inverter is subject to restrictions on the function code data setting range and internal processing as listed below. Function Name Variable Torque Constant Torque CT-Vector Remarks codes DC braking Setting range: F21* Setting range: 0 to 80% (Braking level) 0 to 100% Setting range: In the LD/MD mode, a...
  • Page 140 4.2.2 E codes (Extension Terminal Functions) E01 to E07 Terminal [X1] to [X7] Function E98 (Terminal [FWD] Function) E99 (Terminal [REV] Function) E01 to E07, E98 and E99 assign commands (listed below) to general-purpose, programming, digital input terminals, [X1] to [X7], [FWD], and [REV]. These function codes can also switch the logic system between normal and negative to define how the inverter logic interprets the ON or OFF state of each terminal.
  • Page 141 Function code data Drive control Related Terminal commands assigned Symbol Torque function codes Active ON Active OFF control 1022 Interlock 1023 Cancel torque control Hz/TRQ Enable communications link via 1024 H30, y98 RS-485 or fieldbus (option)  1025 Universal DI U-DI Enable auto search for idling motor 1026...
  • Page 142 Terminal function assignment and data setting  Multi-frequency (0 to 15 steps) --SS1, SS2, SS4, SS8 (Function code data = 0 to 3) The combination of the ON/OFF states of digital input signals SS1, SS2, SS4 and SS8 selects one of 16 different frequency commands defined beforehand by 15 function codes C05 to C19 (Multi-frequency 0 to 15).
  • Page 143  Enable DC braking -- DCBRK (Function code data = 13) This terminal command gives the inverter a DC braking command through the inverter’s digital input. (Requirements for DC braking must be satisfied.)  Refer to F20 through F22.  Select torque limiter level 2/1 -- TL2/TL1 (Function code data = 14) This terminal command switches between torque limiter 1 (F40 and F41) and torque limiter 2 (E16 and E17).
  • Page 144 • When the motor speed decreases significantly during coast-to-stop (with the current limiter activated): • Secure more than 0.1 second after turning ON the "Switch to commercial power" signal before turning ON a run command. • Secure more than 0.2 second of an overlapping period with both the "Switch to commercial power" signal and run command being ON.
  • Page 145 Example of Sequence Circuit Note 1) Emergency switch Manual switch provided for the event that the motor drive source cannot be switched normally to the commercial power due to a serious problem of the inverter Note 2) When any alarm has occurred inside the inverter, the motor drive source will automatically be switched to the commercial power.
  • Page 146 Example of Operation Time Scheme Alternatively, set the integrated sequence by which some of the actions above are automatically performed by the inverter itself. For details, refer to the description of ISW50 and ISW60.  UP Increase output frequency) and DOWN (Decrease output frequency) commands -- UP and DOWN (Function code data = 17 and 18) •...
  • Page 147  Cancel PID control -- Hz/PID (Function code data = 20) Turning this terminal command ON disables the PID control. If the PID control is disabled with this command, the inverter runs the motor with the reference frequency manually set by any of the multi-frequency, keypad, analog input, etc. Terminal command Hz/PID Function Enable PID control...
  • Page 148 When the PID control is disabled: The normal/inverse operation selection for the manual reference frequency is as follows. Selection of normal/inverse operation for Final operation frequency command 1 (C53) – 0: Normal operation Normal – 1: Inverse operation Inverse When the process control is performed by the PID control facility integrated in the inverter, the IVS is used to switch the PID processor output (reference frequency) between normal and inverse, and has no effect on any normal/inverse operation selection of the manual frequency setting.
  • Page 149  Force to stop -- STOP (Function code data = 30) Turning this terminal command OFF causes the motor to decelerate to a stop in accordance with the H56 data (Deceleration time for forced stop). After the motor stops, the inverter enters the alarm state with the alarm er6 displayed.
  • Page 150 Circuit Diagram and Configuration Main Circuit Configuration of Control Circuit Summary of Operation Output Input (Status signal and magnetic contactor) Inverter operation SW52-1 SW52-2 SW88 ISW50 or ISW60 Run command 52-1 52-2 (Commercial power) (Inverter) Timing Scheme Switching from inverter operation to commercial-power operation ISW50/ISW60: ON  OFF (1) The inverter output is shut OFF immediately (Power gate IGBT OFF) (2) The inverter primary circuit SW52-1 and the inverter secondary side SW52-2 are turned OFF immediately.
  • Page 151 Switching from commercial-power operation to inverter operation ISW50/ISW60: OFF  ON (1) The inverter primary circuit SW52-1 is turned ON immediately. (2) The commercial power circuit SW88 is turned OFF immediately. (3) After an elapse of t2 (0.2 sec + time required for the main circuit to get ready) from when SW52-1 is turned ON, the inverter secondary circuit SW52-2 is turned ON.
  • Page 152 Examples of Sequence Circuits 1) Standard sequence 2) Sequence with an emergency switching function 4-83...
  • Page 153 3) Sequence with an emergency switching function --Part 2 (Automatic switching by the alarm output issued by the inverter)  Servo-lock command -- LOCK (Function code data = 47) Turning this terminal command ON enables a servo-lock command; turning it OFF disables a servo-lock command.
  • Page 154  Enable battery operation -- BATRY (Function code data = 59) Turning this terminal command ON cancels the undervoltage protection so that the inverter runs the motor with battery power under an undervoltage condition. When BATRY is assigned to any digital input terminal, the inverter trips after recovery from power failure just as F14 = 1 regardless of F14 setting.
  • Page 155 CN W (White) CN R (Red) CN W (White) CN R (Red) Setting When not using R1 or T1 When using R1 and T1 (BATRY operation) Usage (Factory default) Figure C: Fan Power Supply Switching Connector About battery operation (when BATRY is ON) (1) The undervoltage protective function (lu ) is deactivated.
  • Page 156 Precautions (1) The battery power supply must be connected before or at the same moment as turning ON of BATRY. (2) As shown in the timing diagram above, battery operation is possible within the battery operation-enabled zone. There is a delay of "T1 + T2" after the BATRY, MC2, and battery power supply are turned ON. (3) The BATRY must not be turned ON when the voltage level is higher than the specified undervoltage level (that is, before the lu appears after a power failure).
  • Page 157 E20 to E23 Terminal [Y1] to [Y4] Function E24, E27 Terminal [Y5A/C] and [30A/B/C] Function (Relay output) E20 through E24 and E27 assign output signals (listed on the next page) to general-purpose, programmable output terminals [Y1], [Y2], [Y3], [Y4], [Y5A/C] and [30A/B/C]. These function codes can also switch the logic system between normal and negative to define how the inverter interprets the ON or OFF state of each terminal.
  • Page 158 Function code data Drive Control Related function Functions assigned Symbol Torque Active ON Active OFF codes control 1022 Inverter output limiting with delay IOL2 IOL (5) 1025 Cooling fan in operation 1026 Auto-resetting H04, H05  1027 Universal DO U-DO ...
  • Page 159  Inverter running -- RUN (Function code data = 0) Inverter output on -- RUN2 (Function code data = 35) These output signals tell the external equipment that the inverter is running at a starting frequency or higher. If assigned in negative logic (Active OFF), these signals can be used to tell the "Inverter being stopped" state. Output signal Basic function Remarks...
  • Page 160  Universal DO -- U-DO (Function code data = 27) Assigning this output signal to an inverter's output terminal and connecting the terminal to a digital input terminal of peripheral equipment via the RS-485 communications link or the fieldbus, allows the inverter to send commands to the peripheral equipment.
  • Page 161  Running forward -- FRUN (Function code data = 52) Running reverse -- RRUN (Function code data = 53) Output signal Assigned data Running forward Running reverse Inverter stopped FRUN RRUN  In remote operation -- RMT (Function code data = 54) This output signal comes ON when the inverter switches from local to remote mode.
  • Page 162  Enable input OFF -- EN OFF (Function code data = 102) This output signal comes ON when Enable inputs on [EN1] and [EN2] terminals are OFF (opened). See the table below. *1: These signals do not assure detection of all of single failures. (Compliant with EN ISO13849-1 PL=d Cat. 3) Logic Table for DECF and EN OFF Signals Transistor output Enable input...
  • Page 163 The operation timings of each signal are shown below. E31, E32 Frequency Detection (Level and Hysteresis width) E36, E54 (Frequency Detection 2 and 3 (Level)) When the output frequency (estimated/detected speed) exceeds the frequency detection level specified by E31, the "Frequency (speed) detected signal" comes ON; when it drops below the "Frequency detection level minus Hysteresis width specified by E32,"...
  • Page 164 E34, E35 Overload Early Warning/Current Detection (Level and Timer) E37, F38 (Current Detection 2/Low Current Detection (Level and Timer)) E55, E56 (Current Detection 3 (Level and Timer)) These function codes define the detection level and time for the "Motor overload early warning" OL, "Current detected"...
  • Page 165 Frequency Detection 2 (Refer to E31.) see page 4-94 E37, E38 Current Detection 2/Low Current Detection (Level and Timer) (Refer to E34.) see page4-95 E40, E41 PID Display Coefficient A, B These function codes specify PID display coefficients A and B to convert a PID command (process command or dancer position command) and its feedback into mnemonic physical quantities to display.
  • Page 166  Display coefficients for PID dancer position command and its feedback (J01 = 3) Under PID dancer control, the PID command and its feedback operate within the range 100%, so specify the value at +100% of the PID dancer position command or its feedback as coefficient A with E40, and the value at -100% as coefficient B with E41.
  • Page 167 LED Monitor (Item selection) E48 (LED Monitor (Speed monitor item)) E43 specifies the running status item to be monitored and displayed on the LED monitor. Specifying the speed monitor with E43 provides a choice of speed-monitoring formats selectable with E48 (LED Monitor).
  • Page 168 LED Monitor (Display when stopped) E44 specifies whether the specified value (data = 0) or the output value (data = 1) to be displayed on the LED monitor of the keypad when the inverter is stopped. The monitored item depends on the E48 (LED monitor, Speed monitor item) setting as shown below.
  • Page 169 LCD Monitor (Language selection) E46 specifies the language to display on the keypad (TP-G1W-J1) as follows: Data for E46 Language Japanese English German French Spanish Italian LCD Monitor (Contrast control) E47 adjusts the contrast of the LCD monitor on the keypad as follows: Data for E47 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 Contrast...
  • Page 170 Frequency Detection 3 (Level) (Refer to E31.) see page 4-94 E55, E56 Current Detection 3 (Level, Timer) (Refer to E34.) see page 4-95 4-101...
  • Page 171 E61 to E63 Terminal [12] Extended Function Terminal [C1] Extended Function Terminal [V2] Extended Function As listed below, under torque control, analog inputs through terminals [12], [C1], and [V2] specify the motor speed limit values. To limit the motor speed to the maximum frequency (F02, A01), apply a full-scale analog input (maximum input).
  • Page 172 Saving of Digital Reference Frequency E64 specifies how to save the reference frequency specified in digital formats by the keys on the keypad as shown below. Data for E64 Function Automatic saving when the main power is turned OFF The reference frequency will be automatically saved when the main power is turned OFF. At the next power-on, the reference frequency at the time of the previous power-off applies.
  • Page 173 E78, E79 Torque Detection 1 (Level and Timer) E80, E81 Torque Detection 2/Low Torque Detection (Level and Timer) E78 specifies the operation level and E79 specifies the timer, for the output signal TD1. E80 specifies the operation level and E81 specifies the timer, for the output signal TD2 or U-TL. Operation level Timer Output signal...
  • Page 174 4.2.3 C codes (Control functions) C01 to C03 Jump Frequency 1, 2 and 3 Jump Frequency (Hysteresis width) These function codes enable the inverter to jump over three different points on the output frequency in order to skip resonance caused by the motor speed and natural frequency of the driven machinery (load). - While increasing the reference frequency, the moment the reference frequency reaches the bottom of the jump frequency band, the inverter keeps the output at that bottom frequency.
  • Page 175  Multi-frequency 1 to 15 (C05 through C19) Data setting range: 0.00 to 500.00 (Hz) The combination of SS1, SS2, SS4 and SS8 and the selected frequencies are as follows. Selected frequency command Other than multi-frequency * C05 (multi-frequency 1) C06 (multi-frequency 2) C07 (multi-frequency 3) C08 (multi-frequency 4)
  • Page 176 Jogging Frequency H54, H55 (Acceleration/Deceleration Time, Jogging) d09 to d13 (Speed Control (Jogging)) To jog or inch the motor for positioning a workpiece, specify the jogging conditions using the jogging-related function codes (C20, H54, H55, and d09 through d13) beforehand, make the inverter ready for jogging, and then enter a run command.
  • Page 177  Offset (C31, C36, C41) Data setting range: -5.0 to +5.0 (%) C31, C36 or C41 configures an offset for an analog voltage/current input. The offset also applies to signals sent from the external equipment.  Filter time constant (C33, C38, C43) Data setting range: 0.00 to 5.00 (s) C33, C38 or C43 configures a filter time constant for an analog voltage/current input.
  • Page 178 4.2.4 P codes (Motor 1 Parameters) The EQ7 drives the motor under V/f control, dynamic torque control, vector control without speed sensor, or vector control with speed sensor, which can be selected with function codes. To use the integrated automatic control functions such as auto torque boost, torque calculation monitoring, auto-energy saving operation, torque limiter, automatic deceleration (anti-regenerative control), auto search for idling motor speed, slip compensation, torque vector control, droop control, and overload stop, it is necessary to build a motor model in the inverter by specifying proper motor parameters including the motor capacity and rated...
  • Page 179 Motor 1 (Auto-tuning) The inverter automatically detects the motor parameters and saves them in its internal memory. Basically, it is not necessary to perform tuning when using a HP rating motor with a standard connection with the inverter. There are three types of auto-tuning as listed below. Select appropriate one considering the limitations in your equipment and control mode.
  • Page 180 P05, A19 Motor 1 / 2 (Online tuning) Long run under "Dynamic torque control" or "Slip compensation control" causes motor temperature change, varying the motor parameters. This changes the motor speed compensation amount, resulting in motor speed deviation from the initial rotating speed. Enabling online tuning identifies motor parameters covering the motor temperature change to decrease the motor speed fluctuation.
  • Page 181 P10 determines the response time for slip compensation. Basically, there is no need to modify the default setting. If you need to modify it, consult your TECO-Westinghouse Motor Company representatives. Function codes...
  • Page 182 P53, P54 Motor 1 (%X correction factors 1 and 2) P53 and P54 specify the factors to correct fluctuations of leakage reactance (%X). Basically, there is no need to modify the setting. Motor 1 (Torque current under vector control) P55 specifies the rated torque current under vector control without/with speed sensor. The combination of P99 (Motor 1 selection) and P02 (Motor 1 rated capacity) data determines the standard value.
  • Page 183: Check Motor Rotation And Direction

    Chapter 5 Check Motor Rotation and Direction This test is to be performed solely from the EQ7 drive keypad. Apply power to the EQ7 drive after all the electrical connections have been made and protective covers have been re-attached. At this point, DO NOT RUN THE MOTOR, the keypad should display as shown below in Fig.
  • Page 184: Speed Reference Command Configuration

    Chapter 6 Speed Reference Command Configuration The EQ7 Drive offers users several choices to set the speed reference source. The most commonly used methods are described in the next sections. Frequency reference command is selected with parameter F01. Frequency Command 1 This function sets the frequency command source.
  • Page 185 6.2 Reference from External Analog Signal (0 - 10V / 0 – 20mA / 4 - 20mA) Analog Reference: 0 – 10 V (Setting F01 = 1) Common/0V, T11 Analog Input T12 Control Terminals / User Terminals Connect shield to ground terminal 0 –...
  • Page 186 Analog Reference: 0 – 20mA / 4 – 20mA (Setting F01 = 2) Common/0V, T11 Analog Input C1 Control Terminals / User Terminals Connect shield to ground terminal 0 – 20mA / 4 – 20mA Note: When using a 0 – 20mA signal set parameter C40 to 1.
  • Page 187: Reference From Serial Communication - Rs485

    6.3 Reference from Serial Communication RS485 Port 2 (H30 = 6 or 8) Control Terminals / User Terminals RS485 Port 2 Cable Shield RS485 PLC / Computer Connection To set the speed reference for the EQ7 drive via serial communication parameter H30 has be set to either a “4” for frequency command via serial communication only or to “8”...
  • Page 188 Communications Link Function Set value Frequency command Run command (Run/Stop) F01 / C30 Enabled / RS485 (Port 1) F01 / C30 Enabled / RS485 (Port 1) Enabled / RS485 (Port 1) Enabled / RS485 (Port 1) Enabled / RS485 (Port 2) Enabled / RS485 (Port 2) Enabled / RS485 (Port 1) F01 / C30...
  • Page 189: Operation Method Configuration (Run / Stop)

    Chapter 7 Operation Method Configuration (Run / Stop) The EQ7 Drive offers users several choices to run and stop the drive from different sources. The most commonly used methods are described in the next sections. Operation Method This function sets the operation method (Run/Stop) source. Setting Range: 0 –...
  • Page 190: Run / Stop From External Switch / Contact Or Pushbutton

    7.2 Run/Stop from External Switch / Contact or Pushbutton (F02 = 1) Use an external contact or switch to Run and Stop the EQ7 drive. Permanent Switch / Contact Common/CM Forward Command/FWD Control Terminals / User Terminals START / STOP SWITCH (Maintained) Connect shield to ground terminal...
  • Page 191 Momentary Contacts (Push Buttons) Use push button / momentary switch to Run and Stop the EQ7 drive. F02 Operation Method = 1 E07 Terminal [X7] Function = 6 Forward Common/CM Command/FWD Control Terminals / User Terminals START PUSH BUTTON (Momentary) Connect shield to ground terminal Programmed to...
  • Page 192: Run / Stop From Serial Communication - Rs485

    7.3 Run/Stop from Serial Communication RS485 Port 2 (H30 = 6 or 8) Control Terminals / User Terminals RS485 Port 2 Cable Shield RS485 PLC / Computer Connection To Run/Stop (Operation Command) the EQ7 drive via serial communication parameter H30 has be set to either a “6” for Run/Stop via serial communication only or to “8”...
  • Page 193 Communications Link Function Set value Frequency command Run command (Run/Stop) F01 / C30 Enabled / RS485 (Port 1) F01 / C30 Enabled / RS485 (Port 1) Enabled / RS485 (Port 1) Enabled / RS485 (Port 1) Enabled / RS485 (Port 2) Enabled / RS485 (Port 2) Enabled / RS485 (Port 1) F01 / C30...
  • Page 194: Motor And Application Specific Settings

    Chapter 8 Motor and Application Specific Settings It is essential that before running the motor, the motor nameplate data matches the motor data in the EQ7 drive. 8.1 Set Motor Name Plate Data (P02, P03, F11) Motor 1 (Capacity) The nominal motor rated capacity is set at the factory. Please verify that the motor name plate data matches the motor rated capacity shown in parameter P02.
  • Page 195: Acceleration And Deceleration Time

    8.2 Acceleration and Deceleration Time (F07 / F08) Acceleration and Deceleration times directly control the system dynamic response. In general, the longer the acceleration and deceleration time, the slower the system response, and the shorter time, the faster the response. An excessive amount of time can result in sluggish system performance while too short of a time may result in system instability.
  • Page 196: Torque Boost Setting

    8.3 Torque Boost (F09, Default 0.1) IMPORTANT: PARAMETER IS REQUIRED TO BE CHANGED FOR CONSTANT TORQUE APPLICATIONS. This parameter sets the relationship between output frequency and output voltage. Constant torque applications have the same torque requirements at low speed as well as at high speed. See parameter F37 to select Load Selection / Auto Torque Boost.
  • Page 197: Load Selection / Auto Torque Boost / Auto Energy Saving Operation 1

     V/f characteristics The EQ7 series of inverters offers a variety of V/f patterns and torque boosts, which include V/f patterns suitable for variable torque load such as general fans and pumps and for constant torque load (including special pumps requiring high starting torque).
  • Page 198 When the variable torque V/f pattern is selected (F37 = 0 or 3), the output voltage may be low at a low frequency zone, resulting in insufficient output torque, depending on the characteristics of the motor and load. In such a case, it is recommended to increase the output voltage at the low frequency zone using the non-linear V/f pattern.
  • Page 199: Reset Eq7 Back To Factory Default

    8.5 Reset EQ7 back to Factory Default Parameter H03 Data Initialization H03 initializes the current function code data to the factory defaults or initializes the motor parameters. To change the H03 data, it is necessary to press the keys or keys (simultaneous keying).
  • Page 200: What Is Pid Control

    Chapter 9 Using PID Control for Constant Flow / Pressure Applications 9.1 What is PID Control? The PID function in the EQ7 drive can be used to maintain a constant process variable such as pressure, flow, temperature by regulating the output frequency (motor speed). A feedback device (transducer) signal is used to compare the actual process variable to a specified setpoint.
  • Page 201: Connect Transducer Feedback Signal

    PID control (Mode Select) PID control can be enabled by setting parameter J01 to ‘1’ Setting Range: 0 - 3 No operation; PID Operation disabled Forward operation: PID operation enabled, motor speeds increases when feedback signal is smaller than set-point (most fan and pump applications) Reverse operation: PID operation enabled, motor slows down when feedback signal is smaller than set-point (e.g.
  • Page 202 Feedback Signal 0 – 10V (E61 = 5) +10Vdc Power, T13 Analog Input, T12 Transducer Power: Transducer Output: Control Terminals / Brown or Red: + Black or White: 0 – 10V User Terminals Common/0V, T11 Transducer Common: Blue or Black: Common Connect shield to ground terminal Output...
  • Page 203: Setpoint Scaling / Transducer Feedback Scaling

    9.3 Setpoint Scaling / Transducer Feedback Scaling (E40, E41) Use parameter E40 and E41 to scale the EQ7 set-point to the transducer connected. Parameter E40 has to be programmed to the maximum range of the transducer and E41 to the minimum range of the transducer. To set parameter E40, E41 Press PRG key, next select QUICK SET or DATA SET with UP/DOWN keys and press the...
  • Page 204: Troubleshooting

    10.1 Protective Functions The EQ7 series of inverters has various protective functions as listed below to prevent the system from going down and reduce system downtime. The protective functions marked with an asterisk (*) in the table are disabled by default.
  • Page 205 Table 10.1 Abnormal States Detectable ("Alarm" and "Light Alarm" Objects) "Alarm" "Light alarm" Ref. Code Name Remarks objects objects page  Instantaneous overcurrent 10-12  Ground fault 50 HP or above 10-12  Overvoltage 10-12  Undervoltage 10-13  Input phase loss 10-14 ...
  • Page 206 Table 10.1 Abnormal States Detectable ("Alarm" and "Light Alarm" Objects) (Continued) "Alarm" "Light alarm" Code Name Remarks Ref. page objects objects Light alarm 75 HP or above for 230 V series  DC fan locked 125 HP or above for 460 V series ...
  • Page 207: Before Proceeding With Troubleshooting

    "light alarm" indication ( ) is displayed  For problems that could be caused by running the inverter on single-phase power Go to Section 10.7. If any problems persist after the above recovery procedure, contact your TECO-Westinghouse Motor Company representative. 10-4...
  • Page 208 10.3 If Neither an Alarm Code Nor "Light Alarm" Indication ( ) Appears on the LED Monitor This section describes the troubleshooting procedure based on function codes dedicated to motor 1 which are marked with an asterisk (*). For motors 2, replace those asterisked function codes with respective motor dedicated ones (refer to Chapter 4 of the user manual, Section 5.2.6, and Table 5.5).
  • Page 209 Possible Causes What to Check and Suggested Measures (8) A frequency command with Check the higher priority run command with Menu #2 "Data Checking" and higher priority than the one Menu #4 "I/O Checking" using the keypad, referring to the block diagram of attempted was active.
  • Page 210 Possible Causes What to Check and Suggested Measures (5) The acceleration time was too Check the data of function codes F07, E10, E12, and E14 (Acceleration time). long or too short.  Change the acceleration time to match the load. (6) Overload.
  • Page 211 Possible Causes What to Check and Suggested Measures (2) An external potentiometer is Check that there is no noise in the control signal wires from external sources. used for frequency setting.  Isolate the control signal wires from the main circuit wires as far as possible.
  • Page 212 [ 6 ] The motor does not accelerate or decelerate within the specified time. Possible Causes What to Check and Suggested Measures Check the data of function code H07 (Acceleration/deceleration pattern). (1) The inverter runs the motor with S-curve or curvilinear ...
  • Page 213 [ 8 ] The motor abnormally heats up. Possible Causes What to Check and Suggested Measures (1) Excessive torque boost Check whether decreasing the torque boost (F09*) decreases the output specified. current but does not stall the motor.  If no stall occurs, decrease the torque boost (F09*). (2) Continuous running in Check the running speed of the inverter.
  • Page 214 10.3.2 Problems with inverter settings [ 1 ] Nothing appears on the LED monitor. Possible Causes What to Check and Suggested Measures (1) No power (neither main Check the input voltage and interphase voltage unbalance. power nor auxiliary control  Turn ON a molded case circuit breaker (MCCB), a residual-current- power) supplied to the operated protective device (RCD)/earth leakage circuit breaker (ELCB) (with inverter.
  • Page 215: If An Alarm Code Appears On The Led Monitor

    10.4 If an Alarm Code Appears on the LED Monitor [ 1 ] Instantaneous overcurrent Problem The inverter momentary output current exceeded the overcurrent level. Overcurrent occurred during acceleration. Overcurrent occurred during deceleration. Overcurrent occurred during running at a constant speed. Possible Causes What to Check and Suggested Measures (1) The inverter output lines were...
  • Page 216 [ 3 ] Overvoltage Problem The DC link bus voltage was over the detection level of overvoltage. Overvoltage occurred during acceleration. Overvoltage occurred during deceleration. Overvoltage occurred during running at constant speed. Possible Causes What to Check and Suggested Measures (1) The power supply voltage Measure the input voltage.
  • Page 217 (5) Any other loads connected Measure the input voltage and check the voltage fluctuation. to the same power supply  Reconsider the power supply system configuration. has required a large starting current, causing a temporary voltage drop. (6) Inverter's inrush current Check if the alarm occurs when a molded case circuit breaker (MCCB), caused the power voltage residual-current-operated protective device (RCD)/earth leakage circuit breaker...
  • Page 218 [ 7 ] Heat sink overheat Problem Temperature around heat sink has risen abnormally. Possible Causes What to Check and Suggested Measures (1) Temperature around the Measure the temperature around the inverter. inverter exceeded the  Lower the temperature around the inverter (e.g., ventilate the panel where the inverter's specification inverter is mounted).
  • Page 219 [ 10 ] Motor protection (PTC/NTC thermistor) Problem Temperature of the motor has risen abnormally. Possible Causes What to Check and Suggested Measures (1) The temperature around the Measure the temperature around the motor. motor exceeded the motor's  Lower the temperature. specification range.
  • Page 220 [ 12 ] Fuse blown Problem The fuse inside the inverter blew. Possible Causes What to Check and Suggested Measures (1) The fuse blew due to Check whether there has been any excess surge or noise coming from outside. short-circuiting inside the ...
  • Page 221 [ 15 ] Inverter overload Problem Temperature inside inverter has risen abnormally. Possible Causes What to Check and Suggested Measures (1) Temperature around the Measure the temperature around the inverter. inverter exceeded the  Lower the temperature (e.g., ventilate the panel where the inverter is inverter's specification mounted).
  • Page 222  The control PCB (on which the CPU is mounted) is defective. Contact your TECO-Westinghouse Motor Company representative. [ 19 ] Keypad communications error Problem A communications error occurred between the multi-function keypad and the inverter.
  • Page 223 [ 20 ] CPU error Problem A CPU error (e.g. erratic CPU operation) occurred. Possible Causes What to Check and Suggested Measures (1) Inverter affected by strong Check if appropriate noise control measures have been implemented (e.g. electrical noise. correct grounding and routing of signal wires, communications cables, and main circuit wires).
  • Page 224 [ 24 ] Tuning error Problem Auto-tuning failed. Possible Causes What to Check and Suggested Measures (1) A phase was missing (There  Properly connect the motor to the inverter. was a phase loss) in the connection between the inverter and the motor. (2) V/f or the rated current of the Check whether the data of function codes (F04*, F05*, H50 through H53, H65, motor was not properly set.
  • Page 225 It is necessary to set the inverter capacity correctly. (1) The inverter capacity setting on the control printed circuit  Contact your TECO-Westinghouse Motor Company representative. board is wrong. (2) Data stored in the power It is necessary to replace the power printed circuit board.
  • Page 226 [ 28 ] Speed mismatch or excessive speed deviation Problem An excessive deviation appears between the speed command and the detected speed. Possible Causes What to Check and Suggested Measures (1) Incorrect setting of function Check the following function code data; P01* (Motor (No. of poles)), d15 code data.
  • Page 227 Check whether resistance of the braking resistor is correct or there is a broken. misconnection of the resistor.  Consult your TECO-Westinghouse Motor Company representative for repair. [ 33 ] Positioning control error (Servo-lock) Problem An excessive positioning deviation has occurred when the servo-lock function was activated.
  • Page 228: If The "Light Alarm" Indication ( ) Appears On The Led Monitor

    [ 36 ] Enable circuit failure Problem The circuit that detects the status of the enable circuit is broken. Possible Causes What to Check and Suggested Measures  Check that the interface PCB is firmly mounted in place. (Turning the inverter (1) Contact failure of the power off and on clears this alarm.) interface printed circuit...
  • Page 229: If An Abnormal Pattern Appears On The Led Monitor

    10.6 If an Abnormal Pattern Appears on the LED Monitor except Alarm Codes and "Light Alarm" Indication ( [ 1 ] – – – – (center bar) appears Problem A center bar (– – – –) appeared on the LED monitor. Possible Causes What to Check and Suggested Measures (1) When PID control had been...
  • Page 230: If The Inverter Is Running On Single-Phase Power

    10.7 If the Inverter is Running on Single-Phase Power [ 1 ] The AC fan(s) does not work. (230 V series with 60 HP or above or 460 V series with 125 HP or above) Possible Causes Suggested Measures Connect the power supply to L1 and L3. The power supply is connected to the main circuit power input terminal L2.
  • Page 231: Specifications

    Specifications Chapter 11 11.1 Drive Ratings 230 V series 11.1.1 CT mode designed for constant torque load applications Item Specifications Model EQ7-2XXX-C Nominal applied motor three phase input [HP] Nominal applied motor single phase input [HP] Rated capacity Three [kVA] phase Rated current [A] input...
  • Page 232 VT mode designed for variable torque load applications Item Specifications Model EQ7-2XXX-C Nominal applied motor three phase input [HP] Nominal applied motor single phase input [HP] Rated capacity Three [kVA] phase 31.8 46.2 59.4 74.8 Rated current input (29) (42) (55) (68) (80)
  • Page 233 460 V series 11.1.2 CT mode designed for constant torque load applications Item Specifications Model EQ7-4XXX-C Nominal applied motor three phase input [HP] Nominal applied motor single phase input [HP] Rated capacity Three [kVA] phase Rated current [A] 13.5 13.5 18.5 24.5 input...
  • Page 234 CT mode designed for constant torque load applications Item Specifications Model EQ7-4XXX-C 1000 Nominal applied motor three phase input [HP] Nominal applied motor single phase input [HP] Rated capacity Three [kVA] phase Rated current [A] 1170 input Rated capacity Single [kVA] phase input...
  • Page 235 VT mode designed for variable torque load applications Item Specifications Model EQ7-4XXX-C Nominal applied motor three phase input [HP] Nominal applied motor single phase input [HP] Rated capacity Three 13.1 18.3 [kVA] phase input Rated current [A] 13.5 16.5 30.5 Rated capacity Single [kVA]...
  • Page 236 VT mode designed for variable torque load applications Item Specifications Model EQ7-4XXX-C 1000 Nominal applied motor three 1000 phase input [HP] Nominal applied motor single phase input [HP] Rated capacity Three 1092 [kVA] phase input Rated current [A] 1170 1370 Rated capacity Single [kVA]...
  • Page 237: Common Specifications

    11.2 Common Specifications Item Specifications Remarks • 25 to 500 Hz CT-Vector, V/f control *1,*2) • 25 to 200 Hz ( CT-Vector , Vector control w/PG*7) Maximum frequency • 25 to 120 Hz ( CT-Vector , sensorless vector control *6, Variable Torque and Constant Torque , various controls,*1 to 7) Base frequency 25 to 500 Hz variable setting (Variable Torque (Model EQ7-x0P5-C or above) and Constant Torque mode : 120Hz) Starting frequency...
  • Page 238 Item Specifications Remarks • Turning off the circuit between terminals [EN1] and [PLC] or terminals [EN2] and [PLC] stops the inverter's output transistor. Enable input(Safe Torque Off (STO)) (Safe Torque Off: STO) • Keypad : Can be set with UP and DOWN keys •...
  • Page 239 Item Specifications Remarks • PID adjuster for process control and that for dancer control • Switchable between forward and reverse operations • Low liquid level stop function (pressurized operation possible before low liquid level stop) • PID command: Keypad, analog input (from terminals [12], C1, V2), RS-485 communications PID control •...
  • Page 240 Item Specifications Remarks • The inverter is stopped for protection against overcurrent. Overcurrent protection • The inverter is stopped for protection against overcurrent caused by a short circuit in the output circuit. Short-circuit protection • The inverter is stopped for protection against overcurrent caused by a grounding fault in the output circuit. (EQ7-x040-C or below).
  • Page 241 Item Specifications Remarks PID feedback breaking detection • Stop the inverter output detecting a breaking when the input current is allocated to the PID control feedback. (Select valid/invalid.) • The inverter outputs a relay contact signal when the inverter issues an alarm and stops the inverter output. Alarm relay output (for any fault) •...
  • Page 242 11.3 External Dimensions Standard models 11.3.1 40 HP or below Inverter type Dimensions EQ7-2XXX-C inch (mm) EQ7-4XXX-C ØA 230 V 460 V 0.75 4.33 3.78 (132) (19) (110) (96) 0.24 9.69 0.28 4.45 0.12 0.24 (246) (113) 5.71 1.26 5.91 5.35 (145) (32)
  • Page 243 Panel cutting of standard model (50 HP or above) 11.3.2 Inverter type Dimensions EQ7-2_ _ _ EQ7-4_ _ _ inch (mm) Refer to: 230V 460V 12.28 11.34 9.45 20.87 20.16 (312) (288) (240) (530) (512) 23.43 22.72 (595) (577) 12.72 0.35 (323) 25.79...
  • Page 244 DC reactor (DCR) 11.3.3 Inverter Dimensions inch (mm) Power type Option/ Refer Mass supply Reactor Mounting Terminal EQ7-2_ _ _ Standard lb (kg) voltage hole hole EQ7-4_ _ _ 0.59 0.04 DCR2-0.4 (15) 3.54 2.83 0.2×0.31 0.06 DCR2-0.75 (66) (56) (90) (72) (94)
  • Page 245 Dimensions inch (mm) Power Inverter type Option/ Refer Mass EQ7-2_ _ _ supply Reactor Mounting Terminal Standard lb (kg) EQ7-4_ _ _ voltage hole hole 0.59 0.04 DCR4-0.4 (15) 3.54 2.83 0.2×0.31 0.06 DCR4-0.75 (66) (56) (90) (72) (94) (5.2×8) (1.4) 0.79 (20)
  • Page 246 Figure A Figure B Figure C Figure D Terminal hole Mounting Mounting hole hole 2 x 4 x Terminal hole Figure E Mounting hole DCR4-630C: 2 x 2 x Terminal hole DCR4-710C: 2 x 4 x Terminal hole 11-16...
  • Page 247 Standard models with NEMA1 kit (option) 11.3.4 Inverter type 40 HP or below Dimensions EQ72_ _ _ / inch (mm) EQ74_ _ _ 230 V 460 V 5.26 (133.5) 4.45 (113) 5.76 (146.3) 12.2 (310) 5.87 5.76 (149) (146.2) 8.66 13.24 (220) (336.2)
  • Page 248 Keypad (TP-G1W-J1) 11.3.5 Drill four screw holes and cut a square hole in a panel as specified below. Location of Screw Holes in Panel (viewed from back) Dimensions of Panel Cutting 11-18...

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