Neptune WTA Series Installation, Operation And Maintenance Manual

Neptune WTA Series Installation, Operation And Maintenance Manual

Ultraviolet water disinfection system

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WTA  Series  Ultraviolet  Water  Disinfection  System
Installation,  Operation  and  Maintenance  Manual
Models  WTA-4,  WTA-7,  WTA-10  &  WTA-15
KEEP  THIS  MANUAL  ON  HAND
IMPORTANT:    Anyone  responsible  for  the  installa on,  maintenance  or  opera on  of  this  equipment  must  have  a  
thorough  understanding  of  the  instruc ons  and  safety  requirements  before  a emp ng  to  install  this  system.
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Summary of Contents for Neptune WTA Series

  • Page 1 WTA  Series  Ultraviolet  Water  Disinfection  System Installation,  Operation  and  Maintenance  Manual Models  WTA-4,  WTA-7,  WTA-10  &  WTA-15 KEEP  THIS  MANUAL  ON  HAND IMPORTANT:    Anyone  responsible  for  the  installa on,  maintenance  or  opera on  of  this  equipment  must  have  a   thorough  understanding  of  the  instruc ons  and  safety  requirements  before  a emp ng  to  install  this  system.
  • Page 2: Table Of Contents

    Table of Contents What’s In The Box (Component List) ............3 Safety Instructions ..................4 1) Information ....................5 2) About Ultraviolet (UV) Disinfection ............5 3) Safety Precautions ..................6 4) Preparation For Installing UV System ........... 7 a) System Inspection ......................7 b) Water Quality ........................
  • Page 3: What's In The Box (Component List)

    3  ...
  • Page 4: Safety Instructions

    SAFETY INSTRUCTIONS In order to protect end users and operators from injury, safety precautions must be followed. This Installation, Operation and Maintenance Manual (IOM) outlines important safety issues. The following WARNING SYMBOLS will be found throughout the manual to alert the end users to take important precautions: EYE PROTECTION This symbol indicates that eye protection must be worn to...
  • Page 5: Information

    1) Information Please read this manual prior to installing, starting up and operating the equipment. The equipment uses the latest in UV technology, and has been designed to make operation and maintenance easy. Your UV system needs to be maintained and does require annual replacement parts. We recommend that key spare and replacement parts be kept on hand.
  • Page 6: Safety Precautions

    Avoid exposure to UVC radiation. WTA Series UV System should only be used for its’ intended purposes as described in the IOM Manual. The use of attachments not recommended or sold by manufacturer may cause an unsafe condition.
  • Page 7: Preparation For Installing Uv System

    All WTA Series models are rated for a UV Transmission (UVT) rate of 95% or greater. If your UVT is less than 95%, contact your water professional.
  • Page 8: D) Location Selection

    d) Location Selection Select a location that meets the following guidelines: The unit must be installed between the cold water source and the water heater as inlet temperature must not exceed 100°F. (See Figure 1 for proper installation sequence.) The disinfection unit can be installed either horizontally or vertically. (See Figure1 for water flow direction.) The unit must be within 5’...
  • Page 9: Installation Instructions

    5) INSTALLATION INSTRUCTIONS Your WTA Series UV System can be mounted either horizontally or vertically. WATCH FOR CLEARANCE! Be sure to allow a minimum clearance of the length of the unit plus 4” from the unit to any obstruction on one end in order to be able to replace the lamp and quartz sleeve.
  • Page 10: A) Quartz Sleeve Installation

    a) Quartz Sleeve Installation The quartz sleeve surrounds the lamp and prevents water from contacting the lamp and electrical parts. The sleeve is made of pure fused quartz which allows 99% of the ultraviolet light to pass through. The quartz must be kept clean and free of organic buildup to ensure optimum ultraviolet transmission.
  • Page 11 Be very careful when installing the gland nuts over the quartz sleeve. Tighten each gland nut simultaneously by hand making sure that the sleeve protrudes from each nipple equally. ONLY TIGHEN BY HAND – NEVER USE PLIERS. Make sure as you tighten the gland nut that you maintain a clearance between the stop ridge machined in the gland nut and the edge of the quartz sleeve.
  • Page 12: B) Lamp Installation

    b) UV Lamp Installation The UV lamp is very fragile. Do not handle it with bare hands. Use clean cotton gloves or cloth when handling lamp to keep it free of dust or fingerprints. If dust or fingerprints get on the lamp, wipe it with a clean cloth and denatured alcohol.
  • Page 13: C) Plumbing System Sanitization Procedure

    c) Plumbing System Sanitization Procedure It is recommended before the initial use of your UV disinfection system and after routine maintenance procedures, to sanitize your water system to ensure that no organisms are present.. Water in the well and storage tank should be treated with a strong chlorine solution to destroy disease organisms.
  • Page 14: Operation

    6) OPERATION Your WTA Series ultraviolet disinfection system will provide years of safe, effective and reliable disinfection with minimal routine maintenance. Establish and implement a routine physical monitoring and maintenance schedule. Monitor the ultraviolet lamp display on the ballast. Immediately replace any failed lamp.
  • Page 15: Maintenance

    7) MAINTENANCE a) UV Lamp Maintenance Your WTA Series ultraviolet disinfection system will give many years of safe and effective disinfection service with minimal routine maintenance. Replace your UV lamp on an annual basis UV lamps lose intensity over the 9000 hours rated life, roughly one year of continuous use.
  • Page 16: B) Quartz Sleeve Cleaning Procedure

    b) Quartz Sleeve Cleaning Procedure Significant film or debris deposits formed on the quartz sleeves will impair the ability of the Ultraviolet rays to penetrate through the quartz and into the water. To a great extent, your frequency of cleaning will depend upon the water quality.
  • Page 17: D) Replacement Parts List

    WTA  Series  Replacement  Parts  List WTA-RB 100-240V 50/60Hz WTA-RB1 120V 60Hz WARNING:   Ultraviolet  rays  are  harmful  to  the  eyes  and  skin. UV  system  must  be  unplugged  before  performing  any  maintenance.   Item  # Descrip on WTA-4 WTA-7 WTA-10 WTA-15 Power  Supply WTA-RB1 WTA-RB1...
  • Page 18: Technical Specifications

    TECHNICAL  SPECIFICATIONS Table  3 Dosage  vs  Flow  Rate  –  WTA  UV  Series WTA-4 WTA-7 WTA-10 WTA-15 Flow  rate  for  UV  dosage  of  40  mJ/cm²  at  end  of   2  GPM 3.5  GPM 5  GPM 8  GPM lamp  life  (9,000  hours-1  year)* Flow  rate  for  UV  dosage  of  30  mJ/cm²...
  • Page 19: Troubleshooting

    Troubleshoo ng Situa on Recommended  Ac on Check  to  see  that  the  compression  nut  is   ght. Verify  that  inlet  pressure  does  not  exceed  100  PSI. Make  sure  the  O-Ring  is  seated  properly. Lubricate  O-Ring  with  food  grade  silicone. Unit  is  leaking Check  O-Ring  for  cracks  or  tears.
  • Page 20: Warranty Information

    Limited  Warranty Quality  industrial  water  treatment  products  are  provided  with  a  limited  warranty.  These  units  carry  a  warranty  to  be   free  from  defects  in  materials  and  workmanship  for  one  year  from  date  of  purchase  under  the  condi ons  of  normal   usage  and  service  for  the  complete  system  and  a  four  year  warranty  for  the  treatment  chamber.
  • Page 21: Mechanical Drawing

    21  ...
  • Page 22: Maintenance Log

    Maintenance  Log   You  must  perform  routine  maintenance  in  order  to  achieve  optimum  performance  levels  from  your  WTA   Series  water  treatment  system.    As  you  perform  routine  maintenance  or  necessary  service  on  your  system,   record  the  dates  in  the  maintenance  log.    The  maintenance  section  of  the  IOM  Manual  provides  instructions   for  servicing  and  maintenance  procedures.
  • Page 23 NOTES:...

This manual is also suitable for:

Wta-4Wta-15Wta-7Wta-10

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