Nova Lock&Load Owner's Manual

Vehicle restraint

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Vehicle Restraint

Owner's Manual

MF2-012-000 October 2013

Table of Contents

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Summary of Contents for Nova Lock&Load

Page 2: Table Of Contents
TABLE OF CONTENTS SAFETY WARNINGS ………………………………………………………………… COMPONENTS DESCRIPTION …………….………………………………………… OPERATING PROCEDURES ………………………………………………………… ROUTINE MAINTENANCE …………………………………………………………… TROUBLESHOOTING ………………………………………………………………… CONTROL HARNESS ………………………………………………………………… ELECTRICAL SCHEMATIC ………………………………………………………….. OUTSIDE LIGHT BOX WIRING ………………………………………………………. PARTS ………………………………………………………………………………….. NOTES ……………………………………………………………………………………. WARRANTY…………………………………………………………………………….. NOVA Lock & Load Owner’s Manual...
Page 3: Safety Warnings
INJURY OR DEATH. If the Lock & Load vehicle restraint does not operate properly using the procedures in this manual, BE CERTAIN TO CHOCK THE VEHICLE WHEELS BEFORE LOADING OR UNLOADING. Contact NOVA or your local representative for service. NOVA Lock & Load...
Page 4: Components Description
COMPONENTS DESCRIPTION Figure A—Lock & Load Components Description NOVA Lock & Load Owner’s Manual...
Page 5: Operating Procedures
Owner’s Manual. If you have questions, Call your local representative or NOVA at (800) 236-7325. FAILURE TO FOLLOW THESE PROCEDURES COULD RESULT IN SERIOUS INJURY OR DEATH. FIGURE B—STORED POSITION NOVA Lock &...
Page 6 RIG of the trailer before operating the truck driver not to move. Refer to Figure D. dock leveler. If during loading/unloading the inside light turns red and the horn sounds, press RESTRAIN button to secure the RIG. FIGURE D—RESTRAINT LOCKED NOVA Lock & Load Owner’s Manual...
Page 7 See Figure F. If the trailer is parked firmly against the dock bumpers proceed to HORN OVERRIDE. If not, press RELEASE to clear the fault, have trailer back up and repeat Restraint ENGAGING. FIGURE F—FAULT STATE NOVA Lock & Load Owner’s Manual...
Page 8 Outside light is flashing red alerting the truck driver not to move. See Figure G. To return to STORED, turn the HORN OVER- RIDE key and press the RELEASE button. FIGURE G—HORN OVER-RIDE STATE NOVA Lock & Load Owner’s Manual...
Page 9: Routine Maintenance
Worn, torn, loose or environments (extreme climates, corrosive missing bumpers must be replaced. chemicals, frequency of usage, etc.). If these conditions exist, consult NOVA for 360 DAYS accelerated maintenance requirements.  Perform all Daily and 180 Day maintenance.
Page 10 Tighten adjuster locknut while holding the adjuster screw to prevent inadvertent adjustment.  Verify brake torque is in the range of 500 to 700 in-lbs at the hook shaft; readjust as re- quired. FIGURE H—MAINTENANCE AND LUBRICATION NOVA Lock & Load Owner’s Manual...
Page 11: Troubleshooting
  Damaged roller track plate. Verify that the roller track plate is straight and not damaged.   Broken or weak springs. Remove spring cover and replace as required NOVA Lock & Load Owner’s Manual...
Page 12 Attach multimeter leads to pins “B” and “C” of limit switch connector. You should have: - plunger released - no meter reading. - plunger depressed - a “Full Scale” meter reading. FIGURE I—LIMIT SWITCH AND HOOK POSITION CHART NOVA Lock & Load Owner’s Manual...
Page 13: Control Harness
CONTROL HARNESS FIGURE J—CONTROL HARNESS NOVA Lock & Load Owner’s Manual...
Page 14: Electrical Schematic
ELECTRICAL SCHEMATIC WIRING PROVIDED BY OTHERS WIRING PROVIDED BY NOVA TECHNOLOGY LOCK MOTOR 1/10 HP 3.5 FLA MOTOR HAS AUTOMATIC THERMAL OVERLOAD FIGURE K—ELECTRICAL SCHEMATIC NOVA Lock & Load Owner’s Manual...
Page 15: Outside Light Box Wiring
OUTSIDE LIGHT BOX WIRING FIGURE L—OUTSIDE LIGHT BOX WIRING NOVA Lock & Load Owner’s Manual...
Page 16: Parts
3/8"-16 X 1 1/2" HH CAP SCREW MF2-061-000 SNAP RING MF2-047-000 ROLLER ASSEMBLY MF2-034-000 3/4" CONDUIT NIPPLE MF2-038-000 LIMIT SWITCH, LS1 MF2-039-000 LIMIT SWITCH, LS2 MF2-094-000 CAM DECAL MF2-028-000 MF2-024-000 LIMIT SWITCH MOUNTING PLATE MF2-042-000 CHAIN COVER NOVA Lock & Load Owner’s Manual...
Page 17 "LOCK & LOAD" HORIZONTAL DECAL MF2-066-000 5/16"-18 X 5/8" SET SCREW MF2-068-000 SERIAL NUMBER DECAL MF2-080-000 "LOCK & LOAD" LARGE HORIZONTAL DECAL MF2-107-000 CHAIN MF2-110-000 MF2 MOTOR ASSEMBLY MF2-027-000 7/16-14 NYLOCK NUT MF2-013-000 GREASE FITTING NOVA Lock & Load Owner’s Manual...
Page 18 MF2-052-000 SPRING COVER RIGHT HAND MF2-048-000 ROLLER TRACK MF2-049-000 5/16"-18 CAGE NUT MF2-050-000 EXTENSION SPRING MF2-054-000 5/8" X 4" CONCRETE ANCHOR MF2-051-000 LEFT SPRING COVER MF2-060-000 5/16"-18 X 1 1/4" FLAT HEAD SOCKET SCREW NOVA Lock & Load Owner’s Manual...
Page 19 7/16"-14 SERRATED FLANGE LOCK NUT MF2-002-000 SLOPE EXTENSION MF2-007-000 LOCK & LOAD CARRIAGE ASSEMBLY MF2-132-000 ROLLER SLOPE EXTENSION MF2-143-000 5/8” X 3” CLEVIS PIN MF2-142-000 COTTER PIN MF2-130-000 5/8” SAE FLAT WASHER MF2-136-000 ROLLER ASSEMBLY NOVA Lock & Load Owner’s Manual...
Page 20 PARTS continued ELECTRICAL PARTS FIGURE P —ELECTRICAL PARTS NOVA Lock & Load Owner’s Manual...
Page 21: Notes
OUTSIDE GREEN LED LIGHT MODULE MF2-089-001 GREEN PUSH BUTTON MF2-089-002 NO CONTACT MF2-089-003 CONTACT BASE MF2-090-001 YELLOW PUSH BUTTON MF2-091-001 KEY SWITCH MF2-091-002 NC CONTACT MF2-091-003 NO CONTACT MF2-091-004 CONTACT BASE MF2-092-000 MF2-156-000 FUSE MF2-157-000 FUSE MF2-158-000 FUSE NOVA Lock & Load Owner’s Manual...
Page 22 FIGURE Q —MISCELLANEOUS PARTS MISCELLANEOUS REPLACEMENT PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. MF2-011-000 CONTROL BOX MF2-012-000 OWNERS MANUAL MF2-057-000 CAUTION SIGN MF2-056-000 STOP ON RED SIGN MF2-055-000 OUTSIDE TRUCK LIGHT ASSEMBLY MF2-093-000 INSTALLATION MANUAL NOVA Lock & Load Owner’s Manual...
Page 23: Warranty
Owner/User. In the event of a defect, as determined by Nova, covered by this warranty, Nova shall remedy such defect by repairing or replacing any defective equipment or parts, bearing the cost for the parts, labor and transportation.
Page 24 N90W14507 Commerce Drive Menomonee Falls, WI 53051 Phone 262-502-1591 | 800-236-7325 | fax 262-502-1511 www.novalocks.com © 2011 Nova Technology International, LLC...