Simco ION Performax IQ Easy Ex User Manual
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Simco ION Performax IQ Easy Ex User Manual

Anti-static bar
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Performax IQ Easy Ex Speed
NL
D
GB
FR
PerformaxIQEasyEx_UM_9752153510_NL_D_GB_FR_V1_4
Performax IQ Easy Ex
Ionisatiestaaf
Ionensprühstab
Gebruikershandleiding
Bedienungsanleitung
User Manual
Mode d'emploi
SIMCO (Nederland) B.V.
Postbus 71
NL-7240 AB Lochem
Telefoon +31-(0)573-288333
Telefax
+31-(0)573-257319
E-mail
general@simco-ion.nl
Internet
http://www.simco-ion.nl
Traderegister Apeldoorn No. 08046136
Anti-static bar
Barre antistatique
1
1180
32
66
Ex mb IIB T4 Gb
Ex mb IIIB T135°C Db
98
II 2 GD

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  • Page 1 SIMCO (Nederland) B.V. Postbus 71 NL-7240 AB Lochem Telefoon +31-(0)573-288333 Telefax +31-(0)573-257319 E-mail general@simco-ion.nl Internet http://www.simco-ion.nl Traderegister Apeldoorn No. 08046136 Performax IQ Easy Ex Performax IQ Easy Ex Speed Ionisatiestaaf Anti-static bar Ionensprühstab Barre antistatique Gebruikershandleiding 1180 Bedienungsanleitung II 2 GD...

  • Page 2: Table Of Contents

    CONTENTS Preface ............................. 65 Explanation of symbols ........................65 1 Introduction........................... 66 2 Description and Operation ......................67 3 Safety ............................68 4 Technische specificaties ......................... 69 5 Installation ............................ 71 5.1 (Simplified) system overview ........................ 5.2 Product Check ............................5.3 Anti-static bar mounting ........................72 5.4 Mounting brackets (Bracket Bars) ......................

  • Page 3: Preface

    Follow the instructions set out in this manual to ensure proper operation of the product and to retain your entitlement under the guarantee. The terms of the guarantee are set out in the Simco-Ion Netherlands General Terms and Conditions of Sale. Explanation of symbols...

  • Page 4: Introduction

    1 Introduction The Performax IQ Easy Ex and Performax IQ Easy Ex Speed static bars are designed to neutralize electrostatically charged surfaces and may be used in certain hazardous areas (see also Section 3, Safety). The main difference between these two static bars is their recommended use; The Performax IQ Easy Ex is suitable for general applications, the Performax IQ Easy Ex Speed is suited for high web speeds, close to the material to be discharged.

  • Page 5: Description And Operation

    2 Description and Operation The 24 V DC power supply is converted in the anti-static bar into a positive and negative high voltage. The high voltage generates an electrical field at the emitters of the anti-static bar, which causes the air molecules around the emitters to be converted into positive and negative ions. When an electrostatically charged material comes within working distance of the anti-static bar, the ions from the anti-static bar are exchanged with the charged material until the material is neutralized.

  • Page 6: Safety

    3 Safety The following safety guidelines must be observed in order to prevent physical injury and damage to objects or the anti-static bar itself. Warning: - The anti-static bar is only intended for neutralizing electrostatically charged surfaces. - Before using the Performax IQ Easy Ex Speed in an explosive hazardous area, check whether it is permitted to be used in the zone classification of the hazardous area.

  • Page 7: Technische Specificaties

    24 V DC nominal Primary Fuse 0,5 AT, Type: 70-007-33/0.5A, Siba This fuse has a rupturing capacity of min 1500A (breaking capacity). This fuse is present in the delivered Ex Status Module by Simco- Ion. Current consumption Max. 0,4 A DC Connection Cable 5 x 0,34 mm Max.
  • Page 8 Mechanical Effective length Performax IQ Easy Ex 270 - 2790 mm in increments of 180 mm Performax IQ Easy Ex 90 - 2790 mm Speed In increments of 60 mm Dimensions exclusive Tot. length= Eff. length + 250 mm (with protective hose) Mounting brackets Tot.

  • Page 9: Installation

    - Make sure the equipment is undamaged and that the correct version is received. - Make sure the packing slip corresponds with the data of the received product. Should you have any problems and / or questions, please contact Simco-Ion or the local agent in your area.

  • Page 10: Anti-Static Bar Mounting

    5.3 Anti-static bar mounting Attention: - Any conductive machine parts in the vicinity of the anti-static bar will negatively affect its performance. For the best results the anti-static bar should be mounted in accordance with Image 5.3.1 - Mounting the anti-static bar: Place just before the location where the static electricity problem occurs.

  • Page 11: Mounting Brackets (Bracket Bars)

    5.4 Mounting brackets The anti-static bars are provided with at least two mounting brackets with which the anti-static bars can be attached in many different ways. Image 5.4.1: Mounting brackets Performax IQ Easy Ex Speed dimensions and mounting options PerformaxIQEasyEx_UM_9752153510_NL_D_GB_FR_V1_4...

  • Page 12: Montage Performax Iq Easy Ex Speed (Slide Bracket)

    5.5 Montage Performax IQ Easy Ex Speed (slide bracket) Image 5.5.6: Fixing the anti-static bar with mounting brackets - Mount the mounting feet (1) on the machine, with the triangles (2) pointing in the same direction. Use suitable M5-fixing materials (3). - Slide the brackets (4) on the anti-static bar (5).

  • Page 13: Dissemble Performax Iq Easy Ex Speed (Slide Bracket)

    5.6 Dissemble Performax IQ Easy Ex Speed (slide bracket) - Remove the connection cable from the Ex Status Module. - Unscrew the set screw (no. 6) from the brackets (see Image 5). - Slide the anti-static bar with brackets from the mounting feet, in the direction of the three triangles (Mounting method) till it stops, pull the anti-static bar perpendicular to the mounting feet.

  • Page 14: Performax Iq Easy Ex Speed Connection To The Ex Status Module

    5.8.2 Performax IQ Easy Ex Speed connection to the Ex Status module Mount the Status Module at a place outside the EX-Zone. Remove the cover of the Status module and remove the blind plug. Image 5.8.2.1: Prepare connection Status Module Image 5.8.2.2: Sizes of fixing holes Status Module Use 2 bolts or screws of a max.
  • Page 15 Image 5.8.2.3 Length protective hose Image 5.8.2.4: Yellow seal on protective hose Image 5.8.2.6: Clip in fitting Image 5.8.2.5: Protective hose in fitting Image 5.8.2.7: Strip the cable Image 5.8.2.8: Mounting of fitting on Status Module PerformaxIQEasyEx_UM_9752153510_NL_D_GB_FR_V1_4...
  • Page 16 Connect the cable according to the table below: Colour: Connection: Number: Brown + 24 V White Blue Black Yellow/green or grey Earth Image 5.8.2.9: Connection wiring Performax Easy EX Speed with the Status Module Push the protective hose into the Status Module until the yellow seal is no longer visible (1).
  • Page 17 For an EX-bar with cable without protective hose: When needed: cut the cable to the desired length, strip the cable according to figure 5.2.8.7 and mount proper ferrules to the end of the wires. Turn the gland in the Status Module and run the cable through the gland.

  • Page 18: Connecting The Ex Status Module To The Iq Easy Platform

    5.8.3 Connecting the Ex Status Module to the IQ Easy Platform - Connect the Ex Status Module via a 1:1 M12 connection cable, Male-Female, 5 pins to one of the outputs of the Manager IQ Easy or Extension IQ Easy. The standard M12 connector can be connected during operation of the IQ Manager Easy.

  • Page 19: Connecting Ex Status Module With Double Safety To The Iq Easy Platform

    Manager or when the bar is not reqognized, the Manager must be updated with the latest software. Download the latest software-version via www.simco-ion.co.uk/software and follow the "Upgrade" instructions as described in the Manager manual. - When the M12 connection cable connects the anti-static bar and the IQ Easy platform, communication will be established automatically, this is indicated by the flashing status of the LEDs.

  • Page 20: Selecting Expert Mode For Setting Parameters Or Maintenance Tasks

    The anti-static bar will now ionize. 6.2 Selecting EXPERT mode for setting parameters or maintenance tasks. In order to set parameters and carry out maintenance, you need expert user privileges. A password may be required. For a detailed description, please refer to chapter 6.4 from the Manager IQ Easy manual.

  • Page 21: Operating Modes (Expert)

    - Go to the Maintenance TAB - Click Calibrate bar - Calibration will start, The status LED on the bar will blink red /green and the status changes to warning: When the calibration is finished, the progress indication will dissapear, the warning symbol will be cleared and the status LED lights up green (continu = ionization on).

  • Page 22: Operation Mode Manual

    To select the different modes, go to expert mode 6.2 (if not selected earlier): - Click on Information tab of the Performax IQ Easy Ex[ Click on the settings button - Click on Operation mode - Select the desired operation mode (Auto tune, Manual&...

  • Page 23: Operation Mode Clfb (Closed Loop Feedback) With Iq Easy Sensor

    6.4.2 Operation mode CLFB (Closed Loop FeedBack) with Sensor IQ Easy First the Sensor IQ Easy must be paired with the Performax Ionisation bar. Go with the following page symbol to the parameter Paired sensor. Click Paired sensor - Select the IQ Easy sensor which will provide the measurement values for the anti-static bar - With several sensor segments in operation, an individual sensor segment can be switched off.

  • Page 24: Anti-Static Bar Information Parameters (Expert Mode)

    Standby = Green, Running = Blue, Warning = Yellow, Alarm = Red. On the Main Screen: With the parameter from the Manager: “Run state Color Green = Yes” Standby = Blue, Running = Green, Warning = Yellow, Alarm = Red. On the Main Screen: If you do not want the bar to activate automatically after a power interruption or disconnection, the autorun parameter has to be set to no in expert mode (6.2).

  • Page 25: Datalogging (De-)Activation

    6.8 Datalogging (de-)activation. If required, the Manager can log data regarding the operation of the bar. To (de)activate this data logging, the parameter Datalogging has to be changed. For detailed information on data logging, please refer to the manual Manager IQ Easy (n)x “Data logging”...

  • Page 26: Functional Check Via The Manager Iq Easy

    7.3 Functional check via the Manager IQ Easy The display of the Manager IQ Easy shows information on the status of the anti-static bar. On the main screen as well as on the device screens, the status of the bar can be viewed by the means of the background color behind the icon Stand-by = Green, Running = Blue, Warning = Yellow, Alarm = Red.

  • Page 27: Graphics Tab

    7.3.2 Graphics tab The Graphics tab graphically shows the operation as function over time. Yellow: the positive and negative ion current. Blue: the efficiency of the bar If coupled with a sensor bar: Green: the average (residual) charge measured by the sensor bar. If the screen is clicked, the screen will “freeze”, and display On hold.

  • Page 28: Maintenance

    8 Maintenance Warning: - Disconnect the power supply before carrying out work on the unit. - The emitters are sharp and can cause injury. 8.1 Regular cleaning of the anti-static bar - Clean the emitters of the anti-static bar regularly with a hard, non-metallic brush. 8.2 Cleaning of a heavily contaminated anti-static bar - Dismount the anti-static bar as described in chapter 5.
  • Page 29 Table 3, Connection faults Signaling Problem Reason Solution LED on anti-static bar No power on the Defective fuse in Ex Replace fuse. doesn’t light up / emitters Status Module Type: see chapter 4 Led on Ex Status Module lights up red LED on anti-static bar No power supply Switch on Manager...

  • Page 30: Repairs

    Components from the Performax IQ Easy Ex and Performax IQ Easy Ex Speed cannot be repaired. For ordering replacement parts see the list of replacement parts. By problems or questions contact Simco-Ion or the local representative. Simco-Ion provides advice on sending items for repairs as below.

  • Page 31: Replacement Parts

    Replacement parts PerformaxIQEasyEx_UM_9752153510_NL_D_GB_FR_V1_4...
  • Page 32 Conduit clip NW10 Black ATEX ABB-PMA type BEH02 9370521017 Fitting M12 x 1,5 NW10 straight Black ATEX ABB-PMA type NENV0202 Replacement parts are available from your local agent or from SIMCO (Nederland) B.V. SIMCO (Nederland) B.V. Postbus 71 NL-7240 AB Lochem Telefoon +31-(0)573-288333...

  • Page 33: Declaration Of Conformity

    Declaration of Conformity EU Declaration of Conformity Manufacturer: Simco (Nederland) B.V. Aalsvoort 74 NL 7241 MB Lochem Netherlands Product description: Antistatic bar with integrated power supply, optionally mounted to or combined with an airknife/transvector or Typhoon-airknife Type: Performax Easy (IQ) Ex Speed, optionally mounted to...

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