Table of Contents
Summary of Contents for Aerre Inox AMT Series
- Page 1 Quality System Certified ISO 9001 AMT Installation and User Guide Rev.8.doc Page 1 of 29 MAGNETIC MIXER Series Installation User Guide Maintenance THIS MANUAL SHOULD BE READ CAREFULLY BEFORE UNPACKING AMT MIXER Aerre Inox s.r.l.
- Page 2 PED Certification Standard Warranty Components of the Agitator In the interests of development and improvement of the product, we reserve the right to alter specifications without prior notice. Get the information you need and more at : info@aerreinox.it Aerre Inox s.r.l.
- Page 3 These instructions have been produced after the evaluation of an analysis of "Risk Assessment" and "Danger Reduction". In case of lost or damaged, you can request a copy of the manual by quoting the serial number, type, year of manufacture, stamped on the CE nameplate of the machine. Aerre Inox s.r.l.
- Page 4 Any of the following events can damage the mixer: external load, the reaction forces, torque, corrosion, erosion, fatigue and decomposition of unstable fluids • Before starting, the device must be fully assembled according to the instructions contained in this manual. Aerre Inox s.r.l.
- Page 5 The impeller of mixer must be inserted and immersed in the liquid before starting the machine. Not follow this arrangement involves a premature and excessive wear of the bearing, in addition to a consequent release of particles and corpuscular. Aerre Inox s.r.l.
- Page 6 Risk electric shock. Switch off the power supply to the control panel and wait 5 minutes before you start working on the equipment. (This time serves to allow the capacitor to be able to download). Our control panels are tested before shipping. Various adjustments and settings must be agreed with the manufacturer. Aerre Inox s.r.l.
- Page 7 The type of application of the agitator avoids rotary seals which could cause leakage and put in communication the product with the external not controlled environment. Aerre Inox s.r.l.
- Page 8 Page 8 of 29 AMT MIXER DESCRIPTION The magnetic stirrer AMT series is designed for specific use in the pharmaceutical and biotechnology industries, ultra sterile applications where high standards are required for aseptic applications construction. The most obvious advantage of the magnetic mixer is that it allows to maintain the total integrity of the vessel.
- Page 9 (of different sizes depending on AMT models) to allow the connection of drive unit. 10 – connection screw 11 – welding edge 12 – drive connection flange 13 – serial number Aerre Inox s.r.l.
- Page 10 15 – tank plate connection flange 16 – gearbox unit 17 – motor 18 – AMT serial number label 24v DC 14 – magnetic outer drive head 15 – tank plate connection flange 16 – gearbox/motor unit Aerre Inox s.r.l.
- Page 11 Connect the sensor (PNP) according to the instructions. external sensor is internal sensor is applied on the housed inside an adaptor flange AISI 316L support plate using a rigidly fixed to the stainless steel impeller. bracket. Aerre Inox s.r.l.
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Page 12: Product Specification Sheet
3ph (AC) 0,75 Kw 0,75 Kw AMT-20 1000 - 3000 1000 3000 1,50 Kw 1,10 Kw AMT-32 2000 - 6000 2000 6000 2,20 Kw 2,20 Kw 10000 AMT-64 3000 - 15000 3000 5,50 Kw 5,50 Kw 25000 Aerre Inox s.r.l. -
Page 13: Positioning And Installation
2/3 of the height of the liquid (H). The dimension "A" is relative to the type of agitation to be obtained. Consult AerreInox for the optimal size. Welding pad positioning Aerre Inox s.r.l. - Page 14 After the flange was allowed to cool by natural convection to ambient temperature, the welds must be brushed and / or polished until it reaches the desired finish. If necessary, any excess of material or scratch can be identified and re-polished. Aerre Inox s.r.l.
- Page 15 5) Place the mixing head and make sure that rotates smoothly. 4 - DRIVE UNIT Installation NOTE Never operate on drive unit without frequency converter (inverter); Handle the drive unit with caution to avoid personal injury and damage crush to equipment; Aerre Inox s.r.l.
- Page 16 2) Install the drive unit on the welding plate and let the two pins fit into the on the drive unit. buttonhole 3) Rotate the drive unit counterclockwise until the stop position (about 10°). 4) Tighten the two nuts with a wrench. Aerre Inox s.r.l.
- Page 17 If you need to enter into the vessel, follow all local safety regulations before do it. Be sure that you can handle the weight of the motor unit which can be heavy, use a lifting device for the larger models. Aerre Inox s.r.l.
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Page 18: Operation
STARTING MIXER The mixing head is delivered clean 'factory', but not sterile. Before being used must undergo proper treatment of cleaning with CIP systems. Aerre Inox s.r.l. - Page 19 These cleaning methods do not remove the magnetic particles, to achieve this mixing head must be removed (after having removed the drive) and cleaned separately. Magnetic particles can cause corrosion and damage also cause a decoupling and cause disconnection of the mixing head and seriously damaging the tank. Aerre Inox s.r.l.
- Page 20 +140°C in the autoclave. HOT AIR OVEN: dismount drive unit. The vessel with mixing head in place, are sterilized in hot air oven at a max. temperature of +225°C. Aerre Inox s.r.l.
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Page 21: Maintenance And Service
Tungsten carbide bearings are to be changed after about 4000 operating hours. Aerre Inox s.r.l. -
Page 22: Spare Parts
FEP o-rings / FFKM o-rings / PTFE for static bearing; Static bearing; Mixing head. If you need to order some pieces, to avoid misunderstanding, please indicate in your purchase order the model of your AMT mixer and its serial number. Aerre Inox s.r.l. -
Page 23: Troubleshooting
TECHNICAL SERVICES department, we suggest you carefully consult this manual. Don’t disassemble or work on the drive unit without authorization by Aerre Inox If you are unable to eliminate the breakdown or problem and for any clarification you might require, contact our Technical Support service at: During troubleshooting, follow the instructions in this manual. - Page 24 Poor fluid flow in the mixing head a) increase fluid level Insufficient cleaning of a) due to low fluid level b) increase rpm the mixing head b) due to low speed c) reduce rpm to prevent whirlpool occurring c) due to high speed Aerre Inox s.r.l.
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Page 25: Atex Certification
Quality System Certified ISO 9001 AMT Installation and User Guide Rev.8.doc Page 25 of 29 ATEX CERTIFICATION Aerre Inox s.r.l. - Page 26 Quality System Certified ISO 9001 AMT Installation and User Guide Rev.8.doc Page 26 of 29 EC DECLARATION of INCORPORATION Aerre Inox s.r.l.
- Page 27 Quality System Certified ISO 9001 AMT Installation and User Guide Rev.8.doc Page 27 of 29 PED CERTIFICATION Aerre Inox s.r.l.
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Page 28: Standard Warranty
AerreInox shall refund to the customer all monies paid for such applicable product or part. AERREINOX SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL, SPECIAL OR ANY OTHER INDIRECT DAMAGES RESULTING FROM ECONOMIC LOSS OR PROPERTY DAMAGE SUSTAINED BY ANY CUSTOMER FROM THE USE OF ITS PRODUCTS. Aerre Inox s.r.l. -
Page 29: Mixer Components
Page 29 of 29 MIXER COMPONENTS PART. DESCRIPTION NUT SECURING BUSHING WASHER FOR NUT STATIC BEARING WASHER FOR BEARING MIXER HEAD WELDING PLATE MAGNETIC OUTER DRIVE HEAD DRIVE SHAFT CONNECTION FLANGE DRIVE UNIT COVER NUTS AND STDS FASTENING Aerre Inox s.r.l. - Page 30 К-ТЕП — Магнитная мешалка AMT серии http://k-tep.com.ua/ k-tep@ukr.net +38 044 2091823 Office Kиевстар +380986909428 Skype: k-teppumps Замечания Условия поставки: DDP склад г. Киев Заметки Время поставки рассчитано согласно дате предложения и изменяется в зависимости от даты подтверждения заказа. Размещая заказ, покупатель принимает предложение и все спецификации, характеристики и условия, указанные...
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