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Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system.
Offroad Side x Side. Please know that Mahindra Vehicle Sales and Service, Inc. backs this unit with limited and EPA warranties. A net- work of ROXOR authorized dealers are ready to provide the parts, accessories and services to support your needs.
Mahindra ROXOR Offroad Side x Side. Also, read and become familiar with all safety labels on your ROXOR. Failure to follow all on-product safety label warnings, and the warnings contained in this Operator’s Guide may result in severe injury or death of the operator, passenger and bystanders.
The categories of safety and informational labels provided on the ROXOR and in this Operator’s Guide are defined as follows: potential for an immediate hazard resulting in severe injury or death to occupants and/or the general public if not avoided.
Avoid running the engine in garages, carports or barns fuel by mouth, never fill a fuel container inside the ROXOR as the that do not have proper ventilation. Avoid running the engine any-...
If you have questions, consult your 5.4 Accessories and Modifications local authorized dealer for suitable, available accessories for your It is important to take the time to get familiar with the ROXOR once ROXOR. authorized and approved modifications are made, to help under- The ROXOR was certified to EPA emissions and vol- stand how to adapt your driving behavior accordingly.
ROXOR. Please contact a ROXOR authorized dealer for further details. Though not required, it is recommended that a ROXOR The ROXOR is a two seat off-road work horse. Operators must be authorized dealer performs the preseason preparation of your responsible and use care to avoid rollovers, tip overs, collisions, and ROXOR.
More specifically for off-road proper for the terrain, visibility, and operating conditions, as well as vehicles such as the Mahindra ROXOR Offroad Side x Side, the pas- your experience. Never attempt jumps, side slides, donuts or any senger must also pay constant attention to the terrain ahead and be other stunts.
Always go slowly and be extra careful when operating on unfa- 6.6 Terrain Condition miliar terrain. The ROXOR is not equipped for, or legal to operate on, public streets, Always be alert to changing terrain conditions. roads, or highways. If you must use the ROXOR on public streets, Always check for obstacles before operating in a new area.
6.7 Stopping the Engine and Parking Release accelerator pedal and use brakes to completely stop the ROXOR. Turn the ignition key to the OFF position and remove key from ignition switch. When stopped or parked always put gear shift lever in first gear and set parking brake by pushing the button in, pulling straight up and then releasing button.
Any person who Number (PIN). operates, or is a passenger in the ROXOR should be provided with and read and understand the information contained in the on-product Removal of, or tampering with any of these important labels before riding.
Environmental Protection Agency (EPA). All EPA on- product labels with the ROXOR, should be considered a permanent part of the ROXOR. Upon replacement of parts that have EPA labels on them, make sure to order the applicable safety warning labels if not already installed on the replacement part.
Location – Fuel fill pocket, right rear side of vehicle The labels in this section are driven by Mahindra’s commitment to product safety and making sure the operator of the ROXOR is fully aware of its capacities and limitations. The ROXOR is delivered with several labels containing important safety information.
In rough terrain conditions, your head may make con- It is important that the operator and passenger always wears appro- tact with the ROPS or objects outside the ROXOR. The best helmet is priate protective clothing and apparel, including an approved hel-...
ROXOR. Clothing – Long sleeve shirts and long pants are preferred when operating the ROXOR. In the event of a crash the right clothing may prevent or reduce injury. For cold weather riding, wear sufficient insu-...
Before a ride, the operator should always perform a Pre-Ride Inspec- Check engine coolant level. Maintain between HIGH and LOW tion to confirm the safe operating condition of the ROXOR. Refer to lines on the coolant overflow bottle when engine is cold.
9 Prepare to Ride 9.2 Post-Ride Inspection Checklist Always inspect and confirm your ROXOR and safety devices have not been damaged after a ride. Always follow the maintenance schedule described in this Operator’s Guide. What to Do After Stopping the Engine Clean the ROXOR and lubricate all moving parts.
(http://www.rohva.org). All operators should familiarize gears. Always fully depress the clutch pedal while shifting gears, themselves with the handling of the Mahindra ROXOR Offroad Side x then gradually release the clutch pedal to engage the transmission Side in a controlled environment before they go off-roading. Find an while increasing the engine idle to around 1500 RPM.
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10 Learning Your Vehicle Braking – It is important to get familiar with the braking response on the ROXOR. Start at slow speeds and low pedal force. Gradually increase your speed and pedal force to understand adequate brak- ing distance without locking up the wheels. It may also be a good idea to practice an emergency stop to see how the ROXOR reacts.
All operators should familiarize themselves with all of the controls eventually result in a dead battery. on the Mahindra ROXOR Offroad Side x Side, in a controlled envir- onment, before going off-road. Find a flat area free of obstacles to OFF position –...
Under rough trail conditions or when crossing an obstacle, the steering wheel could suddenly jerk in one direction or If the ROXOR will not move with your foot off of the the other. Grip the steering wheel with both hands, without having brake pedal, first check and release the parking brake.
11 Vehicle Controls Never try to start the ROXOR without being seated in the Bring the ROXOR to a complete stop with engine run- driver’s seat with the clutch pedal fully depressed and the parking ning before shifting the transfer case into 4WD Low Range to prevent brake set to help prevent a runaway situation in the event the throttle gear damage and ease engagement.
Release the lever to lock the seat into desired position. The ROXOR is equipped with 3-point seat belts to help protect oper- ator and passenger in the event of a collision, roll over, or tip over.
12.7 Passenger Handhold The ROPS is an integral part of the safety system and The ROXOR is equipped with a hand hold on the passenger side of must not be removed. Removal of the ROPS severely increases the the cockpit. It is designed to help keep limbs inside the cockpit.
Refer to 14.1 Fuel Requirements or 14.2 Fueling Procedure for more on fuel related information. The ROXOR is equipped with a rear cargo area. The rear cargo area may be used for hauling various types of cargo. Properly secure all loads in the rear cargo area using the factory supplied cargo tie downs only.
13 Electrical Distribution 13 ELECTRICAL DISTRIBUTION The Distribution Center Legend shown above outlines the types and sizes of fuses and relays used on the Mahindra ROXOR Offroad Side x Side. Main Power Distribution Center – This component is located in the engine bay on the passenger side.
ROXOR, this will damage the injectors voiding your warranty cov- fuel by mouth, never fill a fuel container inside the ROXOR as the erage. interior surfaces are coated, acting as an insulator and allowing static electricity to build up, help guard against static discharges by always Do not put gasoline in a diesel equipped ROXOR.
Bring the ROXOR to a complete stop with engine run- ning before shifting the transfer case into 4WD Low Range to prevent gear damage and ease engagement.
ROXOR for any reason. If you on public streets, roads or highways without these important fea- think or feel the ROXOR may tip or roll, reduce your risk of injury by tures and equipment can lead to severe injury, including death.
Persons taking part in this activity have sometimes been met with criticism for the environmental damage incurred by their vehicles. Please be courteous and limit your use of the ROXOR to private prop- erty or areas specifically designated for off-road activities. Always practice the "Leave no Trace"...
Never operate the ROXOR if the controls do not function nor- Be aware that it may take longer to stop your ROXOR, be cau- mally, instead take it to a ROXOR authorized dealer. tious and avoid locking the brakes.
Use lower gears and/or 4WD Low Range to help prevent tire spin. 18.4 Driving in or on Sand Be aware that it may take longer to stop your ROXOR, be cau- Sand and sand dune riding is a unique experience. On sand tious and avoid locking the brakes.
Hand and/or wrist injur- 18.8 Drop Offs ies may occur if the thumbs are wrapped around the steering wheel. The ROXOR is not designed to traverse a sheer downward slope, cliff or drop off. 18.10 Crossing Shallow Water...
Never enter the water at high speed, proceed slowly and cau- The ROXOR is not equipped or legal to operate on public streets, tiously watching for obstacles underneath the surface. roads or highways. Water will affect the braking ability of your vehicle, always apply...
Always get the permission of landowners before riding on Check the local laws where you plan to ride. The ROXOR may be private land, respect property lines, crops and farm animals. prohibited from sharing snowmobile trails, cross country ski...
ROXOR to do work reads and comprehends the safety instructions jectiles when stopping, turning or in an accident causing damage to outlined in this section. the ROXOR, as well as severe injury and death to the operator, pas- senger and/or bystanders. 19.2 Weight & Load Limits...
ROXOR, as well as severe injury and death to the operator, pas- Before hauling or pulling a load or a trailer be sure to read the man- senger and/or bystanders.
20.1 Trailering If your ROXOR needs to be transported, use the images provided here to help properly secure the ROXOR to the trailer. At a minimum, the ROXOR should be secured in this manner at all four corners, with suitable straps and/or chains, and crossed as shown to help prevent lateral shifting during transport.
Instructions: 20.2 Towing Verify tires are inflated to 32 psi. For flat/tow bar towing and dolly towing the ROXOR with a manual transmission, follow the instructions listed here. Check with your Verify vehicle alignment meets manufacturers specification. ROXOR authorized dealer for any updates on this subject.
21 Lifting and Supporting 21 LIFTING AND SUPPORTING Place the ROXOR on a flat, non-slippery surface. For hydraulic jack lifting, place the hydraulic jack under the center of the axle only. Once lifted, support the ROXOR with suitable jack stands positioned under the right and left frame rails.
Miles (Km) Operation A = It is recommended that the maintenance procedure be performed by an Authorized Mahindra Dealer/Service facility. S = For ATVs subjected to Severe use, perform the maintenance procedure more frequently than the recommended intervals. Break In...
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Miles (Km) Operation A = It is recommended that the maintenance procedure be performed by an Authorized Mahindra Dealer/Service facility. S = For ATVs subjected to Severe use, perform the maintenance procedure more frequently than the recommended intervals. Radiator and Cooling...
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Miles (Km) Operation A = It is recommended that the maintenance procedure be performed by an Authorized Mahindra Dealer/Service facility. S = For ATVs subjected to Severe use, perform the maintenance procedure more frequently than the recommended intervals. Brake Drums and Pads...
6. If particles are still suspected to be in the muffler. Block the rear The brake system consists of six main components that should be wheels, then elevate the front of the ROXOR one foot higher than inspected and/or cleaned. They are the brake pads, rotors, calipers, the rear.
Before checking the front and rear differential oil levels, warm them up. This is done by driving the ROXOR for 10-15 minutes. Only perform when the ROXOR is on level ground or support. Do not use an impact wrench to remove the differential oil level plugs, this may damage the threads in the differentials resulting in a leak.
Pay close atten- tion to the connection points near the hose clamps. You can also check for coolant on the ground where the ROXOR is parked. Maintenance Interval – Check regularly, replace every 36 months.
Engine oil should be checked on a level surface, with engine cold, or ranty claim to be denied. Your ROXOR authorized dealer can provide allow time for the oil to drain back into the oil pan before checking the correct replacement part.
Keep tires properly inflated. Proper tire inflation pressure is essential Always inflate to the recommended 28 psi. to the safe and satisfactory operation of your ROXOR. Four primary areas are affected by improper tire pressure: Never overload your ROXOR. Overloading can result in 1.
Before checking the transfer case oil, it should be warmed up by driv- ing the ROXOR for 10-15 minutes. Only perform when the ROXOR is on level ground or support. Do not use an impact wrench to remove the transfer case oil level plugs.
½" (12.7 mm) of deflection when pushed between pulleys, abnormal wear. It is a good idea to carry an extra belt, especially as then tighten jam nut. your ROXOR ages, a broken power steering belt can leave you stran- ded. Maintenance Interval – Replace every 60 months.
23 Maintenance Procedures 23.18 Rotate Wheels and Tires When rotating the tires, make sure the ROXOR is on level ground and properly supported. Never place your body or limbs underneath the ROXOR when supported. Follow the rotational pattern below. (see Figure 26) Maintenance Interval –...
24.4 Storage and Preseason Preparation 24.2 Vehicle Cleaning and Protection When the ROXOR will not be used for 4 months or longer, proper stor- age is recommended. See a ROXOR authorized dealer, repair shop, or When required, wash with a soft sponge or cloth, warm water and a person of your own choosing to have it properly prepared and mild detergent.
On the 2.5L (152 c.i.) Turbo Diesel m2DiCR engine provided with the 25.1 Product Identification Number ROXOR, the engine identification number is a 10 digit number, loc- ated on a machined pad, on the front driver's side of the engine The ROXOR's main components (body, frame and engine) are iden- block.
ROXOR for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or, while it is in use or, the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
Mahindra provides the Limited Warranty to change its intended use or (3) the ROXOR is not used for its inten- only to remedy manufacturing defects that result in vehicle part mal- ded purpose, that purpose being for use and operation solely off- function or failure during the warranty period.
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What Mahindra Will Do ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY, AS ARE LOSS OF TIME, INCONVENIENCE, LOSS OF USE OF THE ROXOR AND Mahindra’s obligations under this warranty are limited to, at its sole COMMERCIAL LOSSES. STATES/PROVINCES DO NOT ALLOW FOR...
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This limited warranty will be in effect from (1) the date of delivery to dalism or any act of God the first retail consumer or (2) the date the ROXOR is first put into Operation with fuels, oils or lubricants which are not suitable for use, whichever occurs first and for the applicable period below: use with the product (see the Operator’s Guide)
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The customer must also present to the The ROXOR must be purchased as new and unused by its first owner ROXOR authorized dealer, proof of purchase of the product and from a Mahindra ROXOR Dealer authorized to distribute Mahindra must sign the repair/work order prior to starting the repair in order ROXOR's in the country in which the sale occurred (“Mahindra...
In the event of a controversy or a dispute in connection with this Lim- For all emission-related warranty claims, Mahindra is limiting the ited Warranty, Mahindra suggests that you try to resolve the issue at diagnosis and repair of emission-related parts to a ROXOR author- the dealership level.
28 Limited and EPA Warranties U.S. and Canada Carbon Canister your ROXOR are operating according to manufacturer’s spe- cifications. As part of the delivery of your new ROXOR, your Dealer Canister Mounting Brackets has explained maintenance requirements, operations and warranty...
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Fuel Tank recommended scheduled maintenance. Pressure Relief Valve(s)* The owner is responsible for presenting the Vehicle to a ROXOR Purge Valve(s) authorized dealer as soon as a problem exists. The warranty repairs Check Valve(s)* should be completed in a reasonable time, not to exceed thirty (30) days.
Notify Mahindra even after the limited warranty has expired. This is very important, as it enables Mahindra to reach the new owner if necessary, like when ROXOR campaigns are initiated. It is the owner’s responsibility to notify Mahindra.
If your ROXOR is stolen, you should notify local law enforcement immediately. Then notify Mahindra Vehicle Sales and Service, Inc., or a ROXOR authorized dealer. You will be ask to provide your Name, Address, Phone Number, the Product Identification Number (PIN) and the Date it was stolen.
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