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Isel RDH-XS Assembly Instruction Manual

Rotary units with harmonic drive
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Rotary units with Harmonic Drive
RDH-XS, RDH-S, RDH-M
RSH-S
Assembly instruction with:
- Installation instructions
- Maintenance instructions
- Declaration of incorporation
for a drive system
(A partly completed machine as defined in the Machine Directive 2006/42/EC)
© isel Germany AG, April 2019, english

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Summary of Contents for Isel RDH-XS

  • Page 1 Rotary units with Harmonic Drive RDH-XS, RDH-S, RDH-M RSH-S Assembly instruction with: - Installation instructions - Maintenance instructions - Declaration of incorporation for a drive system (A partly completed machine as defined in the Machine Directive 2006/42/EC) © isel Germany AG, April 2019, english...
  • Page 2 RDH-XS, RDH-S, RDH-M, DSH-S About these assembly instructions Abbreviations = MachineDirective 2006/42/EC ® = Rotary Index Table with Harmonic Drive Motor ® = Rotary Swivel Unit with Harmonic Drive Motor = Alternating Current, AC servo motor (always synchronous motor) = Brushed DC, brush type Direct Current (DC) servo motor...
  • Page 3 All other machine parts and/or machine components to which the CE safety guidelines apply must not be commissioned until all the relevant requirements of Machinery Directive 2006/42/EC are met. isel Germany AG does not accept any responsibility for any modifications you make to the rotary unit. isel...

  • Page 4: Table Of Contents

    RDH-XS, RDH-S, RDH-M, DSH-S Contents General information ........................5 Safety guidelines ........................6 Proper use ..........................8 Deliverables ..........................8 Installation instructions and overview of functions..............9 Functions ........................... 9 Assembly / of the rotary units /drive elements ................ 10 Connector pin assignment for rotary units ................

  • Page 5: General Information

    This manual contains all important information about the assembly/installation, commissioning and maintenance of your rotary units. In addition, it provides information and important notes for your safety. The isel-rotary units RDH - RSH are rotary modules with Harmonic Drive ®...

  • Page 6: Safety Guidelines

    It is preferable to use for the final stage of the mulitphase motor or the final stage of the iMD10/iMD20 servomotor the original power supply recommended by isel Germany AG (primary power supply: 230V AC, secondary: 48V DC). Using a different, inappropriate power supply renders the warranty null and void.
  • Page 7 Never allow children or other persons who are vulnerable or at risk to operate the product unsupervised. If you are still unclear about its operational status, it is highly recommended that you consult isel Ger- many, quoting the type and article number or serial number.

  • Page 8: Proper Use

    RDH-XS, RDH-S, RDH-M, DSH-S Proper use The rotary units serve to rotate and position securely attached loads on the output flange in an environ- ment where there is no danger of Exploded views and in accordance with the operational and environ- mental conditions specified for this product.

  • Page 9: Installation Instructions And Overview Of Functions

    RDH-XS, RDH-S, RDH-M, DSH-S Installation instructions and overview of functions Firstly, this section provides an overview of the mechanical structure, installation or assembly of the rotary units and a description of their functions. The instructions for commissioning/configuring the rotary unit and its programming by users depend on the motors used and the relevant controllers with output stages;...

  • Page 10: Assembly / Of The Rotary Units /Drive Elements

    RDH-XS, RDH-S, RDH-M, DSH-S Assembly / of the rotary units /drive elements The following illustrations, drawings and item lists illustrate the structure of the rotary units. Options Rotary units RDH – RSH are usually supplied ready for connection and with an integrated drive module.
  • Page 11 RDH-XS, RDH-S, RDH-M, DSH-S Options RDH-M RDH-M (Solid shaftoption) RDH-M (Hollow shaft op- RDH-M with tailstock unit RE M tion) Tailstock unit RE M Art. No.: 269100 2100 (1000 mm) Art. No.: 269100 2150 (1500 mm) Art. No.: 269100 2200...
  • Page 12 RDH-XS, RDH-S, RDH-M, DSH-S RDH-XS RDH-XS (Solid shaftoption) RDH-XS with tailstock unit RE XS Tailstock unit RE S Art. No.: 269100 0020 (200 mm) Art. No.: 269100 0030 (300 mm) Art. No.: 269100 0040 (400 mm) Art. No.: 269100 0050...
  • Page 13 RDH-XS, RDH-S, RDH-M, DSH-S Dimension sheetfor RDH-XS Dimension sheet for RDH-XS tailstock unit RE XS *Raster = grid / Spannfutter = chuck Options Tailstock unit RE-XS 200 mmm Tailstock unit RE-XS 300 mmm Tailstock unit RE-XS 400 mmm Tailstock unit RE-XS 500 mmm...
  • Page 14 660500 4152 EZ4152 EZ4156 – Cover at back 660500 4156 EZ4156 660500 28782 / 660500 28783 DZ2878 - Connector panel - RDH-XS DZ2878 660500 41582 / 660500 41583 EZ4158 - toothed belt disk HTD3 - Z40 EZ4158 660500 39432 EZ4159 - toothed belt disk HTD3 - Z40 with flanged wheel...
  • Page 15 RDH-XS, RDH-S, RDH-M, DSH-S Dimension sheet for RDH-S *Abtriebsflansch = outputflangeHohlwelle = hollowshaft tief = deep Zentrieransatz Gehäuse = centeringspigotcasing Lochkreis = boltcircle Dimension sheet for RDH-S tailstock unit RE S *Raster = grid / Spannfutter = chuck Options Tailstock unit RE-S 200 mm...
  • Page 16 RDH-XS, RDH-S, RDH-M, DSH-S Exploded view RDH-S - Solid shaft Servo motorstructure multiphasemotorstructure Item list RDH-S - Solid shaft Pos No. Item number Quantity Name Drawing no. 660500 0001 EZ3937 - basebody - 14 EZ3937 660500 3930 EZ3930 - Adapter flange - 14...
  • Page 17 RDH-XS, RDH-S, RDH-M, DSH-S Exploded view RDH-S - Hollow shaft Servo motorstructure multiphasemotorstructure Item list RDH-S - Hollow shaft Drawing Item number Quantity Name 660500 0001 EZ3937 basebody - 14 EZ3937 660500 3931 EZ3931 Adapter flange - 14 Hollow shaft...
  • Page 18 RDH-XS, RDH-S, RDH-M, DSH-S Dimension sheet for RDH-M *Abtriebsflansch = outputflange Hohlwelle = hollowshaft tief = deep Zentrieransatz Gehäuse = centering spigot casing Lochkreis = boltcircle Dimension sheet for RDH-M tailstock unit RE M *Raster = grid / Spannfutter = chuck...
  • Page 19 RDH-XS, RDH-S, RDH-M, DSH-S Exploded view RDH-M - Solid shaft Servo motor structure Multiphase motor structure Item list RDH-M - Solid shaft Quan- Pos No. Item number Name Drawing no. tity 660510 0001 EZ3917 - basebody - 25 EZ3917 660510 3909...
  • Page 20 RDH-XS, RDH-S, RDH-M, DSH-S Exploded view RDH-M - Hollow shaft Servo motor structure Multiphase motor structure Item list RDH-M - Hollow shaft Pos No. Item number Quantity Name Drawing no. 660510 0001 EZ3917 - basebody - 25 EZ3917 660510 3915...
  • Page 21 RDH-XS, RDH-S, RDH-M, DSH-S Dimension sheet for RSH-S *Schritt = steppermotorSchwenkbereich = turingarea tief = deep Servo = servomotor Grundplatte = baseplate Exploded view DSH-S Item list RDH-S - Hollow shaft Quan- Item number Name Drawing no. tity R5H-S Counter bearing...
  • Page 22 RDH-XS, RDH-S, RDH-M, DSH-S Exploded view R5H-S Counter bearing Item list R5H-S Counter bearing Quan- Pos No. Item number Name Drawing no. tity 665320 4331 EZ4331 Counter bearing block - S EZ4331 665320 4385 EZ4385 Cover Counter bearing - S...
  • Page 23 RDH-XS, RDH-S, RDH-M, DSH-S Exploded view RDH-S (for swivel unit) Servo motor structure Multiphase motor structure Item list RDH-S (for Swivel unit RSH-S) Drawing Pos No. Item number Quantity Name 660500 0012 DZ2869 - Processing RSH-S - Servo DZ2869 665320 28681...
  • Page 24 RDH-XS, RDH-S, RDH-M, DSH-S 891101 0251 Pan head screw DIN 912 8.8 VZ M3 x 25 891102 0101 Pan head screw DIN 912 8.8 VZ M4 x 10 891191 0065 Countersunk screw DIN 965 4.8 VA M 3 x 6 891191 0081 Countersunk screw DIN 965 4.8 VZ M 3 x 8...
  • Page 25 RDH-XS, RDH-S, RDH-M, DSH-S Item list for R5H-S Swivel unit Quan- Drawing Pos No. Item number Name tity 665320 4340 EZ4340 Pin fixing EZ4340 665320 4343 EZ4343 Base body - Cover for Swivel unit - S EZ4343 665320 4345 EZ4345 Divider plate - S...
  • Page 26 RDH-XS, RDH-S, RDH-M, DSH-S Drive module Various drive modules with multiphase motors, brushed servo motors (BDC) and brushless servo motors (BLDC) are available for the rotary units RDH - RSH as standard. RSH-S Drive module RDH-XS RDH-S RDH-M Item no.

  • Page 27: Connector Pin Assignment For Rotary Units

    RDH-XS, RDH-S, RDH-M, DSH-S Connector pin assignment for rotary units Connector pin assignment for brushless DC servo motors (BLDC) 48V Motor connector M23 9-pol. (8+1) pin Encoder connector Sub-D 15-pin Pin Motor phase U Hall signal A Motor phase V...

  • Page 28: Commissioning, General Information

    RDH-XS, RDH-S, RDH-M, DSH-S Commissioning, general information The rotary unit is commissioned after mounting the relevant drive modules and any necessary cables. Follow the relevant instructions in the documentation of the motor modules, output stages or controls used. Procedure: ...

  • Page 29: Assembly Of The Rotary Unit

    RDH-XS, RDH-S, RDH-M, DSH-S Assembly of the rotary unit Before you can assemble your new rotary unit, you must remove any securing devices used in transport. Mounting and adjustment instructions You have several options for mounting the components individually: A: Alignmentsurface...

  • Page 30: Mounting The Tailstock Unit

    Secure the position of tailstock unit RE S by also screwing the base plate of the tailstock unit to the work surface. B) First secure rotary unit RDH-XS to the base plate of the tailstock unit (4x M5). Leave the screws loose at this stage. Turn the rotary unit axial to the tailstock unit and tighten the screws securely.

  • Page 31: Fault List

    RDH-XS, RDH-S, RDH-M, DSH-S Fault list Only allow qualified technicians to carry out repairs on the electric components of the product. Otherwise there is a risk of electric current causing fatal injuries. Problem/fault Possible cause(s) Help Clean the rotary unit...

  • Page 32: Technical Specification

    RDH-XS, RDH-S, RDH-M, DSH-S Technical specification Mechanical data Multiphase motor EC servo motor DC servo motor Technical specification RDH-XS MS 045HT* EC 42 RE 40 Reduction ratio 1 : 50 1 : 100 1 : 50 1 : 100 1 : 50...
  • Page 33 RDH-XS, RDH-S, RDH-M, DSH-S Technical specification Multiphase motor EC servo motor DC servo motor MS 200HT* EC 60S (brushless) DC 100 (brushed) RDH-M Reduction ratio 1 : 51 1 : 101 1 : 51 1 : 101 1 : 51...
  • Page 34 RDH-XS, RDH-S, RDH-M, DSH-S Transport load, processing forces, feed rate Rotary unit RDH-M 100kg 45kg 55Nm 24Nm 24Nm 4 rpm 1 : 51 (step) RDH-M 160kg 70kg 108Nm 45Nm 45Nm 2 rpm 1 : 101 (step) RDH-M 110kg 50kg 26Nm...

  • Page 35: Electrical Data

    Maintenance of the rotary units is limited to cleaning them of coarse dirt particles and contaminants. The Harmonic Drive Motors are ex works lubricated with special isel grease. No further basic lubrication is necessary before the axis system is started up.

  • Page 36: Decommissioning / Disposal

    CE Conformity The rotary units RDH - RSH are classified as 'partly completed machines' according to MD 2006/42/EC and therefore comply with CE guidelines (see installation explanation of the manufacturer, isel Germany AG). As a 'partly completed machine' the product does not carry the CE mark, although it still conforms to the relevant European guidelines.

  • Page 37: Service

    Warranty: Over and above the seller's statutory liability for material defects and according to the following condi- tions, as the manufacturer we guarantee flawless working life of products from isel Germany AG if used properly. This guarantee extends to the functioning of isel Germany AG products and includes any fault which can be proved to have been caused by the manufacturing process or material defects.

  • Page 38: Declaration Of Incorporation According To Md 2006/42/Ec

    RDH-XS, RDH-S, RDH-M, DSH-S Declaration of incorporation according to MD 2006/42/EC Installation explanation according to EC Machinery Directive (MD) 2006/42/EC, Appendix II B The manufacturer isel Germany AG Bürgermeister-Ebert-Straße 40 D-36124 Eichenzell, Germany hereby declares that the product (incomplete machine)

  • Page 39: Index

    RDH-XS, RDH-S, RDH-M, DSH-S Index Abbreviations ............2 Operating environment ........... 6 Appendix with Accessories ......... 43 Assembly ..............29 Proper use ..............8 CE Conformity ............38 Cleaning ..............36 Copyright ..............2 Safety guidelines ............. 6 Service ..............39 Symbols used ............

  • Page 40: Appendix

    RDH-XS, RDH-S, RDH-M, DSH-S Appendix 14.1 A1: Accessories RDH-XS Chuck • 3-jaw chuck Ø 65 Tailstockunit RE XS • Item no.: 269060 4065* for RDH-SX includingflange Item no.: 269100 0020 (200mm) Item no.: 269100 0030 (300mm) Item no.: 269100 0040 (400mm) Item no.: 269100 0050...

  • Page 41: 14.2 A2: Miscellaneous

    RDH-XS, RDH-S, RDH-M, DSH-S RSH-S Chuck Chuck • • 3-jaw chuck Ø 65 4-jaw chuck Ø 100 Item no.: 269060 3065* Item no.: 269061 • 2100* 3-jaw chuck Ø 80 Item no.: 269063 2080* includingflange Rotary table • 3-jaw chuck Ø 100 •...

  • Page 42: April

    RDH-XS, RDH-S, RDH-M, DSH-S Space for notes 42 / 44 April 2019...
  • Page 43 RDH-XS, RDH-S, RDH-M, DSH-S Space for notes 43 / 44 April 2019...

This manual is also suitable for:

Dsh-sRdh-sRdh-mRsh-s

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