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GTS Manuals
Portable Generator
DGG Series
Installation and operating manual
GTS DGG Series Installation And Operating Manual
Synchronous generators
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Contents
Table of Contents
Bookmarks
Table of Contents
Legend, Safety Instructions
Table of Contents
1 Important Information and Notes
Qualified Personnel
Intended Use
Validity of the Manual
Copyright
General Safety Instruction
Manufacturer's Address
Warranty
2 Safety Instructions
3 References to Norms and Directives
4 Description
Models (BG 132 and BG 160)
Features and Options of the Models
General Functions
Generator
Function
Fig. 1 Mains Configuration of Generator, Principle Circuit Diagram, Electrical Separation
Generator Controller
Fig. 2 Block Circuit Diagram, DWG-Brushless Generator with Generator Controller LCAR4BASIC
Fig. 3 Block Circuit Diagram, DWG Generator with Brushes and Generator Controller LCAR4STD (with Connected Electronic Idling Mechanism)
Mechanical Versions
Variants for the Electrical Connection
Generator with Attached Terminal Box (Standard Version)
Fig. 4 Dual-Bearing Generator, Model 132, with Terminal Box
Fig. 5 Terminal Box with Terminal Board, Generator Controller and Noise Filter
Generator with Attached Corrugated Pipe, Controller Electronics Installed Externally
Generator with Attached Switch Box
Fig. 6 Switch Box with Installed Options Operating Hours Counter and Insulation Monitor
Drive Types
Single-Bearing Generators (Only BG 132)
Dual-Bearing Generators
Direct Connection Via a Coupling
Drive Via Hydraulic Motor
Drive Via Belt Pulley
5 Technical Data
Generators
Switch Box
Generator Controller
6 Installation of Generator
General Safety Instructions, Installation
Requirements on the Installation Position
General Provisions for Installation
Permissible Installation Positions
Single-Bearing Generators
Dual-Bearing Generators (BG 132 an BG 160)
Holes for Condensation Water Discharge
Installation of Single-Bearing Generators
Installation Dimensions
Assembly to Engine
Fig. 7 Preparatory Disassembly for Assembling Single-Bearing Brush Generators
Fig. 8 Assembly of Single-Bearing Brush Generators on the Drive Motor
Fig. 9 Installation of Carbon Brush Holder
Fig. 10 Preparatory Disassembly for Assembling Brushless Single-Bearing Brush Generators
Fig. 11 Assembly of Brushless Single-Bearing Generators on the Motor (1)
Fig. 12 Assembly of Brushless Single-Bearing Generators on the Motor (2)
Additional Assembly Instructions for Shaft Attachment with Tension Bolt
Fig. 13 Assembly of Single-Bearing Brush Generators with Tension Bolts
Fig. 14 Assembly of Brushless Single-Bearing Generators with Tension Bolts (1)
Fig. 15 Assembly of Brushless Single-Bearing Generators with Tension Bolts (2)
Installation of Dual-Bearing Generators (BG 132)
Minimum Clearances and Cooling Provisions
Assembly Instructions for Belt Drive
Fig. 16 Preparatory Disassembly of for Flange Mount (Dual-Bearing, BG 132 Model with Standard Bearing Plate)
Assembly Instructions for Flange Mount
Fig. 17 Assembly of Flange Mount (Dual-Bearing, BG 132 Model with Standard Bearing Plate)
Fig. 18 Preparatory Disassembly of Flange Mount (Dual-Bearing, BG 132 Model with Reinforced Bearing Plate)
Fig. 19 Assembly of Flange Mount (Dual-Bearing, BG 132 Model with Reinforced Bearing Plate)
Assembly Instructions for Hydraulic Drive
Fig. 20 Assembly of Flange Mount for Hydraulic Drive (Dual-Bearing, BG 132 Model with Standard Bearing Plate)
Fig. 21 Assembly of Flange Mount Hydraulic Drive (Dual-Bearing, BG 132 Model with Reinforced Bearing Plate)
Installation of Dual-Bearing Generators (BG 160)
Installation Dimensions and Assembly
Minimum Clearances and Cooling Provisions
Assembly Instructions Belt Drive
Fig. 22 Preparatory Disassembly of Flange Mount (BG 160 Model)
Assembly Instructions for Flange Mount
Fig. 23 Assembly of Flange Mount (BG 160 Model)
Assembly Instructions Hydraulic Drive
Fig. 24 Assembly of Flange Mount Hydraulic Drive (BG 160 Model)
Electrical Generator Connection
General
Fig. 25 Terminal Boxes, Connection Assignment on Terminal Board
Version Without Terminal Box, Cable Is Routed in the Tube
7 Operation
Operating Conditions
Electrical Safety Devices, Safety Measures and Earthing
Fig. 26 Miniature Circuit Breakers in the Switch Box (Only for Generators 8Kva and 13 Kva)
Protection against Overcurrent
Connection to an Existing Distribution Network (E.g. Company Installation)
Working Safely with Electrical Devices
Fig. 27 Operating and Control Elements in the Switch Box (Optional)
Generator Operation
Electricity Distribution and the Connection of Devices
Check Insulation Monitor
8 Maintenance and Care
General Safety Instructions, Maintenance and Care
Maintenance Overview
Visual Checks / Cleaning Work, Users
Maintenance Work, Authorised Technicians
Fig. 28 Removal of Carbon Brush Holder
Check / Replace Carbon Brushes (Only for Brush Generators)
Check Carbon Brush Holder
Fig. 29 Check and Replace Carbon Brushes as Needed
Fig. 30 Installation of Carbon Brush Holder
Replacement of the Ball Bearing
9 Repairs
10 Disassembly
Disassembly of Single-Bearing Generators
Fig. 31 Preparatory Work, Disassembly of Single-Bearing Brush Generators
Fig. 32 Disassembly of Single-Bearing Brush Generators (1)
Fig. 33 Disassembly of Single-Bearing Brush Generators (2)
Fig. 34 Disassembly of Single-Bearing Brush Generators with Tension Bolt
Disassembly of Brushless Single-Bearing Generators
Fig. 35 Disassembly of Brushless Single-Bearing Generators (1)
Fig. 36 Disassembly of Brushless Single-Bearing Generators (2)
Fig. 37 Disassembly of Brushless Single-Bearing Generators (3)
Fig. 38 Disassembly of Brushless Single-Bearing Generators with Tension Bolts (1)
Fig. 39 Disassembly of Brushless Single-Bearing Generators with Tension Bolts (2)
11 Transport and Storage
12 Decommissioning, Storage after Disassembly Of, Disposal
13 Designation System for Generator Types
Examples of Designations
14 Spare Parts
Index of Figures
16 Index
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Models (Bg 132 and Bg 160)
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Fig. 1 Mains Configuration of Generator, Principle Circuit Diagram, Electrical Separation
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Generators
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Synchronous generators of series
DGG, DWG and WG
Models BG 132 and BG 160
Installation and operating manual
English 05/2013
Issue 05/2013
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This manual is also suitable for:
Bg 132
Wg series
Dwg series
Bg 160
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