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I.S.V.E. Tritotutto 50 Use And Maintenance Instructions

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I.S.V.E. S.r.l. - Via San Martino, 39 - 25020 Borgo Poncarale (Bs) - Italy
tel. 030/2540351 - fax 030/2640874
Internet: www.isve.com - E.Mail: headoffice@isve.com
TRITOTUTTO ISVE
MANUALE D'USO E MANUTENZIONE
TRITURATORE
MODELLO 80/80D

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  • Page 1 I.S.V.E. S.r.l. - Via San Martino, 39 - 25020 Borgo Poncarale (Bs) - Italy tel. 030/2540351 - fax 030/2640874 Internet: www.isve.com - E.Mail: headoffice@isve.com TRITOTUTTO ISVE MANUALE D'USO E MANUTENZIONE TRITURATORE MODELLO 80/80D...
  • Page 2 MANUFACTURER: I.S.V.E. S.r.l. Via San Martino, 39 – 425020 Poncarale (Bs) - Italia ADDRESS: Tel. (39) (030) 2540351 - Fax (39) (030)2640874 e-mail: headoffice@isve.com - http://www.isve.com DOCUMENT CODE: TRITOTUTTO5080D.I.2003 EDITION: 00.01.2003 PRODUCT: SHREDDER MODEL: 5080D COMPLIANCE:...
  • Page 3 INDEX INTRODUCTION CONSERVATION OF THE MANUAL RESEARCH CRITERIA AND CONSULTATION OF THE MANUAL WHO THE MANUAL IS ADDRESSED TO GUARANTEE REFERENCES TO STANDARDS APPLICABLE DIRECTIVES DESCRIPTION OF THE MACHINE TECHNICAL CHARACTERISTICS OVERALL DIMENSIONS ENVIRONMENTAL CONDITIONS ALLOWED OPERATING SPACE 2-53 GENERAL NORMS USES ENVISAGED, NOT ENVISAGED AND INCORRECT 3.2.1 Envisaged use...
  • Page 4 DRIVE AND CONTROL EQUIPMENT 5.1.1 Control panel ELECTRICAL CONNECTIONS PRE-START CHECKS 5.3.1 Disintegrator sense of rotation check OPERATING MODES STOP AND EMERGENCY MODES 5.5.1 Work cycle stop 5.5.2 Emergency stop 5.5.3 Stop due to power cut START AND FUNCTION OPERATIONS PROGRAMMING MACHINE PARAMETERS WITH MINIDISP01-VI CARD ON OPERATOR PANEL MAINTENANCE...
  • Page 5 0 – CONSULTATION OF THE MANUAL INDEX INTRODUCTION ......................2 CONSERVATION OF THE MANUAL ................2 SEARCH CRITERIA AND CONSULTATION OF THE MANUAL ......... 3 WHO THE MANUAL IS INTENDED FOR ..............4 0 - 1...
  • Page 6 0 - CONSULTATION OF THE MANUAL INTRODUCTION The present manual illustrates and describes all the necessary information in order to guarantee good use and good functioning of the machine. The manual also contains all the information required regarding correct installation, operations and maintenance.
  • Page 7 0 – CONSULTATION OF THE MANUAL SEARCH CRITERIA AND CONSULTATION OF THE MANUAL The manual is divided into chapters which group together according to the subject matter, the information needed to use the machine without running any risks. Each chapter is sub-divided into paragraphs to focalize on the important points, and each paragraph can have further sub-titles and relative description.
  • Page 8 0 - CONSULTATION OF THE MANUAL WHO THE MANUAL IS INTENDED FOR The manual is intended specifically for persons in charge of the machine le who can be divided as follows: Driver of lifting and handling equipment: Operator trained in the use of the equipment for lifting and handling materials and machines (meticulously following the instructions of the manufacturer) in compliance with the laws in force in the country where the machine is being used.
  • Page 9 1 – GENERAL INFORMATION INDEX GUARANTEE ....................... 2 REFERENCES TO NORMATIVES ................3 APPLICABLE DIRECTIVES ..................3 1 - 1...
  • Page 10 1 - GENERAL INFORMATION GUARANTEE I.S.V.E. MACHINES are covered by a GUARANTEE for a period of twelve months, limited to the quality of the materials and absence of defects in construction, defective parts as provided for in the general conditions of sale. All electrical components, damage caused by dropping, tampering, bad use of the machine non- compliance with the maintenance regulations indicated in the manual, plus wrong manoeuvres on the part of the operator are also excluded from the guarantee.

  • Page 11: General Information

    1 – GENERAL INFORMATION REFERENCE NORMATIVES EN 292 - 1. General principles for design - Part 1: terminology, methodology. EN 292 - 2. General principles for design - Part 2: Technical principles and specifications. EN 294. Safety distances to prevent upper limbs reaching hazardous zones. EN 418.
  • Page 12 2 – DESCRIPTION OF THE MACHINE AND TECHNICAL CHARACTERISTICS INDEX DESCRIPTION OF THE MACHINE ................2 TECHNICAL CHARACTERISTICS ................3 OVERALL DIMENSIONS ..................... 3 PERMISSIBLE ENVERONMENTAL CONDITIONS ............5 OPERATING SPACE ....................5 2 - 1...

  • Page 13: Description Of The Machine

    2 – DESCRIPTION OF THE MACHINE AND TECHNICAL CHARACTERISTICS DESCRIPTION OF THE MACHINE The machine is made up of a four shaft shredder with rotating blades. Once the material has been put in the hopper and the plant started, the shredder itself grips and cuts the waste into roughly-sized pieces (about 3-4 cm) Thanks to the high torque available and the different shapes of the shredder group, different pieces of material can be shredded.

  • Page 14: Overall Size

    2 – DESCRIPTION OF THE MACHINE AND TECHNICAL CHARACTERISTICS OVERALL SIZE 2 - 3...

  • Page 15: Permissible Environmental Conditions

    2 – DESCRIPTION OF THE MACHINE AND TECHNICAL CHARACTERISTICS PERMISSIBLE ENVIRONMENTAL CONDITIONS The machine must be installed and used in a walled area where the environmental conditions are normal and suitable for operators to work in and for the type of work of the product; therefore air polluted by fumes or gas, dust in suspension, bacterial loads, insects and anything else which may be hazardous for the product or the operators is totally forbidden.
  • Page 16 3 - SAFETY AND ACCIDENT PREVENTION INDEX GENERAL REGULATIONS ..................2 USES CONTEMPLATED, NON CONTEMPLATED AND INCORRECT ....... 4 3.2.1 Contemplated use ......................4 3.2.2 Non contemplated use ....................4 SAFETY DEVICES ....................... 5 SAFETY DEVICES INSTALLED ON THE MACHINE ........... 5 ACOUSTIC CHARACTERISTICS: NOISE LEVEL GENERATED .........

  • Page 17: General Regulations

    3 – SAFETY AND ACCIDENT PREVENTION GENERAL REGULATIONS I.S.V.E. has taken great pains in designing this family of machines and to make them as safe as possible; they have been equipped with all the necessary types of safety protection and devices felt to be necessary.
  • Page 18 3 - SAFETY AND ACCIDENT PREVENTION NOTE The definition “qualified personnel” are those who have attended special training courses etc. and have experience as regards to installing, starting up and maintenance of machines. 3 - 3...
  • Page 19 3 – SAFETY AND ACCIDENT PREVENTION USES CONTEMPLATED, NON CONTEMPLATED AND INCORRECT 3.2.1 USES CONTEMPLATED The machine subject of this manual has been designed to shred non ferrous materials and stated in the terms of the contract and within the prescribed limits. 3.2.2 NON CONTEMPLATED USE The use of the machine for working materials non contemplated within the terms of the contract, or...

  • Page 20: Safety Devices Installed On The Machine

    3 - SAFETY AND ACCIDENT PREVENTION SAFETY DEVICES The machines are provided with safety devices, to protect both the operators and the machine itself. The user is therefore warned not to remove or meddle with these devices. SAFETY DEVICES INSTALLED ON THE MACHINE All the moving parts are enclosed by protection guards which can only be removed by using specific equipment and will not remain in position unless anchored using the supporting elements.
  • Page 21 3 – SAFETY AND ACCIDENT PREVENTION Door opener safety switch. Access to the bottom part of the shredder in order to unload the machine is through a door provided with a safety micro-switch. Accidental opening while the shredder is operating will cause the machine to stop.
  • Page 22 3 - SAFETY AND ACCIDENT PREVENTION ACOUSTIC CHARACTERISTICS: NOISE LEVEL GENERATED The test was carried out with the machine operating without a load. In order to measure the noise the machine emits reference was made to the following technical standards. EN 12012-1 - Rubber and plastic machines - Size reduction machines - Part 1: Safety requirements for blade granulators - Annex A: Measurement and declaration of noise emission values.

  • Page 23: Safety And Accident Prevention

    3 – SAFETY AND ACCIDENT PREVENTION IDENTIFICATION AND CERTIFICATION PLATE The figure shows the identification plate on the machine. The model, serial number and year constructed stamped on the plate must be used each time a request for information is made regarding the machine or when ordering spare parts. 3 - 8...
  • Page 24 3 - SAFETY AND ACCIDENT PREVENTION COMMAND AND CONTROL ZONES AND DANGEROUS ZONES 1. Command zone (switchboard); 2. Work area (loading material); 3. Work area (unloading material); 4. Dangerous internal area of the machine (cutting chamber); 3 - 9...
  • Page 25 3 – SAFETY AND ACCIDENT PREVENTION RESIDUAL RISKS AND HAZARDS 3.8.1 RESIDUAL CUTTING RISKS During the handling phases of the cutters and shredders (maintenance, calibration, replacement), there is the risk of getting cuts because of the sharp cutting edges of the cutters. WARNING The operator must use suitable individual protective devices, such as gloves with the requirements as indicated in the EN 388 standard, he must also take the precaution...
  • Page 26 4 - ISTRUZIONI PER L’INSTALLAZIONE INDEX HANDLING REGULATIONS ..................2 TRANSPORT ......................6 LIFTING........................6 INSTALLATION ......................6 4 - 1...
  • Page 27 4 - ISTRUZIONI PER L’INSTALLAZIONE HANDLING REGULATIONS For correct and safe lifting and handling operations: use the most suitable equipment as regards to characteristics and capacity; cover the sharp edges. Before lifting: check to make sure there is no material which could fall out during the lifting phase. Before placing the machine in position, make sure that: the floor is flat and is able to carry the weight of the machine, in the area set aside for the machine there is sufficient room for handling the products to be...

  • Page 28: Istruzioni Per L'installazione

    4 - ISTRUZIONI PER L’INSTALLAZIONE WARNING Before lifting or moving the machine, check the weight shown on the packing and on the plate attached to the machine itself. LIFTING Lift the machine using a lift truck suitable to the weight and overall size of the machine. When moving make sure the more delicate parts do not get damaged.
  • Page 29 5 – SETTING UP AND FIRST START UP INDEX COMMAND AND CONTROL EQUIPMENT ..............2 5.1.1 Control console ......................2 ELECTRICAL CONNECTIONS ..................3 PRE-START CHECKS ....................4 5.3.1 Check without turning ....................4 OPERATING MODES ....................4 STOP AND EMERGENCY MODES................4 5.5.1 Stop work cycle ......................

  • Page 30: Electrical Connection

    5 - MESSA A PUNTO E PRIMO AVVIAMENTO COMMAND AND CONTROL EQUIPMENT 5.1.1 Control panel CUTTERS BLOCKED light When this warning light comes on it signals that the cutters have stopped and completed the number of inversions set. THERMAL SWITCH TRIGGERED light When this warning light comes on this means that one of the motors thermal switches has triggered on the control panel.

  • Page 31: Pre-Start Checks

    5 – SETTING UP AND FIRST START UP When setting up the machine check to make sure the power feed cable is correct and reliable, protected by an automatic switch and connected to a good earthing unit, to avoid the machine becoming a dangerous source of electrical potential.

  • Page 32: Operating Modes

    5 - MESSA A PUNTO E PRIMO AVVIAMENTO 5.3.1 Checking rotation direction of the shredder. DIVERGENT DIRECTION: Rotation at start up and during inversion under stress. CONVERGENT DIRECTION NORMAL rotation during shredding (make sure the cutters turn in this direction after powering) OPERATING MODES The machines subject of this document are designed to function only in the automatic mode.
  • Page 33 5 – SETTING UP AND FIRST START UP This type of stop must be used to stop the work cycle in the case of immediate risk to the personnel or things, in the case of long stops with the machine already stopped and without operator, or during maintenance work.
  • Page 34 6 - FUNCTIONING INDEX STARTING UP AND OPERATING OPERATIONS PROGRAMMING MACHINE PARAMETERS WITH MINIDISP01-VI BOARD OPERATOR PANEL ................... 2 6 - 1...
  • Page 35 6 - FUNCTIONING STARTING UP AND OPERATING OPERATIONS 1. Position the machine on a flat base. 2. Connect the machine up to an electric mains output using clamps R - S - T + T placed inside the base of the switchboard. 3.

  • Page 36: Operator Panel

    6 - FUNCTIONING PROGRAMMING MACHINE PARAMETERS WITH MINIDISP01-VI BOARD OPERATOR PANEL SHREDDER (updating of version 1.18 visible on starting the machine) TERMINOLOGY: Internal board: this is the main electronic board which manages the machine. It is placed in the main switchboard. External board or keyboard: this is the board that enables the user to programme the machine and to check functioning.
  • Page 37 6 - FUNCTIONING Programming: insert the maximum number of inversions of direction the shredder may carry out because it is meeting resistance, in the set time unit (next parameter), using the numerical key, confirm by pressing “enter”. “For how long”: will appear on the display, insert the length of time for inversions of direction the shredder may carry out because it is meeting resistance, in the set time unit using the numerical key, confirm by pressing “enter”.
  • Page 38 6 - FUNCTIONING To access it (machine not working): 1) Press the dotted line key; 2) On display of “FUNCTION CHOICE..” Select “0” and press enter key; 3) Insert the “PASSWORD” keying in the number “(TO BE REQUESTED)” and press enter; In the menu for setting parameters, you can scroll by pressing the “+”...
  • Page 39 6 - FUNCTIONING Mill If set at 1 the mill is present 11. 1=YES (mill not present) # test mill This is the number of times the mill is 12. # checked for absorption during the time set in parameter 12. If absorption exceeds the limit for n.
  • Page 40 7 - MAINTENANCE INDEX MAINTENANCE......................2 WEEKLY CHECKS ....................... 3 SIX-MONTHLY CHECKS ..................... 3 ANNUAL CHECKS ....................... 4 DISMANTLING CUTTER GROUP ………………………………….………......4 DISMANTLING SCREEN ………………………………….………........7 ASSEMBLING SCREEN ………………………………….………........7 7 - 1...

  • Page 41: Maintenance

    7 - MAINTENANCE MAINTENANCE General Recommendations Before proceeding with any type of operation, carefully read the instructions in this handbook. WARNING These operations should only be carried out by skilled, competent personnel (see paragraph 0.4 operator qualifications). All the maintenance operations must be carried out with machine idle, disconnected from the electric mains supply.

  • Page 42: Six- Monthly Checks

    7 - MANUTENZIONE WEEKLY CHECKS CHECK THAT THE CONNECTING BOLTS BETWEEN THE GEARMOTOR AND THE SHREDDER TRANSMISSION CASE PLATE ARE TIGHT. REMOVE THE GUARD ON THE SIDE OPPOSITE THE MOTORS. CHECK TO MAKE SURE THAT THE BOLTS HOLDING THE BUSHINGS ON THE CUTTER SHAFTS AND FEEDERS ARE TIGHT.

  • Page 43: Annual Checks

    7 - MAINTENANCE ANNUAL CHECKS CHECK SHARPNESS CUTTERS CHECK BEARINGS AND SEALS SEALING PARTS SHREDDER BLADES SHARPENING Using an abrasive disk with 60 grain or a professional sharpening system, you must pass green surfaces only (those clearer). Do not work on red zones (darker parts) as the tool thickness will reduce and this would compromise its...
  • Page 44 7 - MANUTENZIONE DISMANTLING CUTTER GROUP PHASE 1 Stand facing the machine on the side opposite the gearmotor. PHASE 2 Remove the lateral protection guard. PHASE 3 Once the protection panel has been removed, the shaft anchoring units can be accessed. PHASE 4 Remove the anchoring bolts of the shaft terminals.
  • Page 45 7 - MAINTENANCE PHASE 7 Remove the two lateral pins. PHASE 8 Remove all the plate anchoring bolts. PHASE 9 Tighten the two extractor dowels to free the plate. 7 - 6...
  • Page 46 7 - MANUTENZIONE PHASE 10 Remove the plate. On completing the operation the shredder group can be accessed. Slide out the cutters and feeder disks making sure to position them in the sequence they were removed.. It is important when re-assembling that each component occupies the same position as before in the shredding chamber.
  • Page 47 7 - MAINTENANCE DISMANTLING THE SCREEN Position the main switch on the switchboard to 0 and disconnect the machine power feed plug. Remove the container with discharge door (A) if present or the protection net. Place a special support under the screen.
  • Page 48 8 – LOOKING FOR FAULTS INDEX FAULTS, CAUSES AND SOLUTIONS ................. 2 ELECTRICAL FAULTS ....................4 8 - 1...

  • Page 49: Faults,Causes And Solutions

    8 – LOOKING FOR FAULTS FAULTS,CAUSES AND SOLUTIONS Fault Possible cause Possible solution The cutters move in their housings There could be foreign material Carefully clean the housing. under the cutter. Cutter screws loose. Tighten the screws using a dynamometric wrench (see Weekly checks) Cutter screws burred.
  • Page 50 8 – LOOKING FOR FAULTS Fault Possible cause Possible solution Shredder blocks Over feeding. Reduce feed of material to be shredded. Total or partial clogging of the Remove the screen and clean the screen holes. holes. Cutters worn or burnt. Replace with new cutters.

  • Page 51: Electrical Faults

    8 – LOOKING FOR FAULTS ELECTRICAL FAULTS The following pages list some faults which may occur on the shredder. These general indications, enable location of possible faults and how to proceed to repair them rapidly. In all events, when searching for the causes, it is a good rule to start with the simple checks before beginning to carry out difficult disassembly operations and trying unnecessary solutions.
  • Page 52 9 – WASTE DISPOSAL / DEMOLITION INDEX DISCONTINUE TO USE ....................2 9.1.1 Demolition of the machine .................... 2 WASTE DISPOSAL ...................... 2 9 - 1...
  • Page 53 9 - SMALTIMENTO RIFIUTI / DEMOLIZIONE DISCONTINUE TO USE Should the decision be made not to use the machine any longer, we recommend you make it in operative by removing the power feed cable and inserting the safety devices present. 9.1.1 Demolition of the machine WARNING...
  • Page 54 10 – LIST OF SPARE PARTS 10-1 INDEX 10.1 RULES FOR ORDERING SPARE PARTS ..............2 10 - 1...
  • Page 55 10 – SPARE PARTS LIST 10-1 10.1 FOR ORDERING SPARE PARTS When requiring spare parts order from : I.S.V.E. s.r.l. - Via San Martino, 39 – 25020 Poncarale (Bs) - Italy Tel. 0039-030-2540351 Fax 0039-030-62640874 Remember to quote: from the shredder plate: 1.
  • Page 56 11 – DOCUMENTS ENCLOSED 11-1 INDEX 11.1 LIST OF ENCLOSURES ....................2 11 - 1...
  • Page 57 11 - DOCUMENTAZIONE ALLEGATA 11-1 11.1 LIST OF ENCLOSURES ELECTRICAL DIAGRAMS 11 - 2...

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Tritotutto 80d

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