Summary of Contents for Aneco FK803
- Page 1 INSTRUCTION MANUAL Model: FK803 Name ：Automatic Rotary Round Bottle Labeling Machine...
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Page 2: Table Of Contents
Content Chapter 1 Statement 1.1 Matters need Attention................. 1.2 Rights Reserved.................... 1.3 Safety Considerations................... 1.4 Operation Cautions..................1.5 Operating Environment................1.6 Run-in Period....................Chapter 2 Introduction 2.1 Basic Use...................... 2.2 Technical Parameters..................2.3 Labeling Process Analysis................Chapter 3 Structure 3.1 Overview...................... 3.2 Detailed Picture.................... - Page 3 5.3 Product Sensor..................... Chapter6 Operation 6.1 Label Winding..................... 6.2 Mechanical Operation................. 6.3 Electrical Operation..................Chapter 7 Product Maintenance 7.1 Maintain and Clean..................7.2 Routine Maintenance................... 7.3 Surface Maintenance .................. Chapter8 Common Problem Solution 8.1 Backing Paper Breaking................8.2 Labeling deviation more than 2 mm............8.3 Labels come out incessantly at a time ............
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Page 4: Chapter 1 Statement
3.This operation manual applies to FK803 ONLY and aims to ensure correct operation and adjustment. And we hold the final explanation right of this manual. -
Page 5: Safety Considerations
occurs. 1.3 Safety Considerations 1.Electric shock Caution！Earth wire is indispensable for operating this machine, make sure you have one. 2.Caution！ Voltage overloaded is dangerous. 3.Caution！Do not touch the circuit in the electric box without our technician’ guidance. 4.Caution！Do not touch the running mechanical parts. 1.4 Operation Cautions Only trained worker are allowed to install, operate and maintain the equipment. -
Page 6: Run-In Period
·Where there is a risk of explosive, flammable items 1.6 Run-in period This machine are tailor-made according to your product and production line, being nonstandard equipment and the operator must be well-trained, so there would be a run-in period of 1 month or so. During the run-in period, you can ask us for technical support if the machine can not reach to your requirements. -
Page 7: Labeling Process Analysis
＊Device dimensions (mm) (L × W × H)：1950×1100×1300mm； ＊ Voltage (V)：220V/50HZ； ＊ Weight: about 185 kg. 2.3 Labeling Process Analysis Feeding →Spacing→Detecting → Labeling→ Collection. -
Page 8: Chapter 3 Structure
Chapter 3 Structure 3.1 Overview 1.Guardrails：keep the bottles goes straightly, can be adjusted according to the diameters of the bottles. 2.Conveyor Belt：conveys the bottles until labeling completed. 3.Touch Screen(HMI):Setting labeling parameters here. 4.Electric Box：places the electronic configurations, such as PLC and motor drivers. -
Page 9: Detailed Picture
between every 2 bottles; 6.Label Tray：places label reel. 7.Vertical Adjuster:adjust the vertical height of the labeling head. 8.Traction Device：motivate the label reel. 9.Label-peeling Plate：peel the label from the backing paper. 10.Recycling device:recycles the back paper. 11.Wrap Around Device:drive the bottle to rotate while labeling . 12.Wrap Around Device Adjuster:adjust the around device to adapt to different diameters. - Page 10 3.2.2 Label Sensor: U shaped， for label detecting.Can be moved to adjust the pre-peeled label length that stretches out from the label-peeling plate. 3.2.3 Labeling Head Adjusting Device: Wheel 1:adjust the horizontal direction (left right)of the labeling head. Wheel 2:adjust the horizontal direction (forward backward)of the labeling head.
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Page 11: Chapter 4 Electrical Configuration
Chapter 4 Electric Configuration 4.1 The principle of electric control... -
Page 12: Touch Screen
The label sensor ,product sensor send signals to PLC,where the signals are processed and sent to different parts such as motors,then labeling start. 4.2 The Touch Screen 4.2.1 Welcome Page:The basic information of the supplier. FK803 Automatic Wrap Around Round Bottle Labeling Machine TEL:0769-81886391 http://www.finecolabeler.com 4.2.2 Home Page:There are 4 sections:... - Page 13 4.2.3 Manual Operation:used to adjust machine parts separately. :Turn ON/OFF the conveyor motor,long press or click to operate the conveyor in Manual Mode;...
- Page 14 :Turn ON/OFF the traction motor,long press or click to peel labels in Manual Mode; :Turn ON/OFF the wrap around motor in Manual Mode; :Turn ON/OFF the spacing motor in Manual Mode; :Click to peel one label at once; 4.2.4 Production Page：Operate labeling;Turn on/off functions separately. 4.2.5 Parameters Setting：Setting parameters of each function.
- Page 15 :The speed of the traction motor under Manual Mode; :Adjust the speed of the label-peeling under Production Mode; :Usually be “0”.With this parameter ,the labeling process will not start immediately after receiving the product sensor ’ s signal,but delayed.Can be used under the condition that either moving the product sensor nor using the position adjusters can not make the label be pasted to the designated position.
- Page 16 -Save parameters：save the parameters of the current product ,it can save 20 sets to the most. -Select parameters:select parameters saved before. 4.2.6 Online Monitoring:Monitor the work status of each part.
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Page 17: Buttons
4.3 Buttons Conveyor Speed Controller Spacing Speed Controller Signal Light Emergency Stop Main Switch -Main switch:turn on/off the machine. -Speed controller:there are 2 speed controllers,one for bottle separating and another for the conveyor belt. -Signal light:indicating the working status of the machine . -
Page 18: Chapter 5 Adjustment
Chapter 5 Adjustment 5.1 Mechanical Adjustment 1.Conveying adjustment:the standard is -the bottles can stand on their own steadily and straightly.adjust the height and distance of the rods on the 2 sides to adapt to different bottles. 2.Spacing device adjustment:adjust the distance of every 2 bottles to make sure every bottle’s labeling time is enough,the standard is -the bottles won’t fall down when separation. -
Page 19: Label Sensor
5.2 Label Sensor Adjustment This machine is equipped with 2 sensors:product detect sensor and label sensor,you can adjust them according to your product and labeling requirement. 5.2.1 Position Adjustment You can adjust them by adjusting the electric eye frame,we have talked about this in the mechanical configuration part. - Page 20 About the signal lights and the adjustment button Green signal light : power light; Yellow signal light：status light（it lights up when output signal）; Adjustment Button:used for setting the label sensor. Setting Method: Test :Make the label pass through the slot of the sensor and pull the backing paper,if the yellow signal light up when the label gaps pass and put out when labels pass,it means the label sensor works well and can be put into use directly.If not,you need to reset the label sensor:...
- Page 21 (2) the Adjustment of Datasensor SR21-IR(Italy) a. Work principle: Detect label by the intensity of light,suitable for the label that made of different material from the release paper.One side of the sensor launch light and the other side receives ,the intensity of the received light changes when the label and the label gaps alternately appears,by setting a threshold level, the sensor can detect if there is a label.
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Page 22: Product Sensor
label until the Ready/Error light flickers. ⑵ When Ready/Error light flickers, draw the label to make the ‘focus’ on the gap between 2 labels.. ⑶ Press the ‘AUTO SET’ button again, Ready/Error light puts out. It means the sensor is capturing the gap signal. Do not move the label until the Ready/Error lights up. -
Page 23: Chapter6 Operation
reaches to your set number,the sensor can detect the object and send signal out. c. Status Switching： Press the “mode/cancel” button， the green signal changes among the “L/D” 、 “CUST”、“PRO”，representing different working status. d Settings： -Clear the induction zone,press the “+”button and adjust the green number to at least 2 times bigger than the red number.just as the following picture. -
Page 24: Label Winding
6.1 Label Winding Please winding the label as following:(key point:keep the intensity and balance of the label) 6.2 Mechanical Operation Preparation :Turn on the power,choose the manual condition. 1.Conveyor Adjustment：Adjust the guardrails on the 2 sides to adapt to different bottles; 2 .Spacing Device Adjustment:Put bottle beside the spacing wheel,adjust the wheel to touch with the bottle ,but won’t hinder it;... -
Page 25: Electrical Operation
6.3 Electrical Operation Plug in,turn on the main switch Enter “Production” page click “Start”to start labeling Chapter 7 Product Maintenance 7.1 Maintain and Clean 7.1.1 This machine is powered by AC power,so it needs replace the fuse for overload protection . 7.1.2 Please use alcohol to clean the machine;... -
Page 26: Surface Maintenance
7.3 Surface Maintenance This machine is stainless steel built ,which is rust-proof.However, you still need to pay attention to rust in the placing processes,using anti-rust oil to spray the stainless steel and iron parts from time to time. Chapter 8 Common Problem Solution 8.1 Release Paper Broken Influence Factors:the quality of the backing paper;the friction in the traction process;label adhesion. -
Page 27: Labels Come Out Incessantly At A Time
1.Label deviation: Loose the traction device,pull the label back and forth,correct the label trend automatically.Then fasten the limit circles on the two sides of the label. 2.The label-peeling plate is not parallel to the conveyor belt:Adjust the labeling head to make it be paralleled to the conveyor belt. 3.The traction wheel skid:tighten the locking screw of the traction wheel. -
Page 28: Service Commitment
Service Commitment Fineco based on the principle of customer first,dedicated to provide thorough pre-sales and after-sales service. 1.Professional technical consultation service 2.Professional training service. 3.Responsible for providing technical support. 4.One year warranty, provide maintenance services. Thank you for using our machine ， if there is any dissatisfaction with equipment quality, performance, service and so on, welcome to put forward valuable suggestions!
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