PolyJohn SH1 Fleet Series Assembly Manual

Cold water shower

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POLYJOHN
USA
PolyJohn Enterprises Corp.
2500 Gaspar Ave.
Whiting, IN 46394
Phone: 800-292-1305
Fax: 219-659-0625
www.polyjohn.com
info@polyjohn.com
SH1 Fleet™ Shower Series
Cold Water Shower Model
SPECIFICATIONS
DIMENSION
Exterior Height
Interior Height
Exterior Width
Interior Width
Exterior Length (Runner Base)
Exterior Length (Optional
Signature Style Handle Base)
Interior Length
Weight
Door Frame Height (ID)
Door Frame Width (ID)
Side Panel Decal Area
Door Decal Area
POLYJOHN
WORLDWIDE
PolyJohn (UK) Ltd.
Equinox 1 Audby Lane
Wetherby, England LS22 7RD
Phone: 44 (0) 1937-583333
Fax: 44 (0) 1937-583322
www.polyjohn.co.uk
sales@polyjohn.co.uk
SH1-1 Assembly - July 2012
Page 1 of 12
Assembly Manual
U.S. PATENTS: 5,500,960 - 5,500,962 - 5,560,050 - 6,199,222 D 360,471
IMPERIAL
91 in
83 in
47 in
45.7 in
48 in
47 in
43 in
195 lb.
75 in
26 in
6 in X 37 in
22.5 in X 29 in
POLYJOHN
CANADA
PolyJohn Canada
P.O. Box 2300
199 Forest Plain Rd.
Orillia, Ontario LV3 6S2
Phone: 800-465-9590
Fax: 705-325-8250
www.polyjohncanada.ca
info@polyjohncanada.ca
METRIC
231 cm
211 cm
119 cm
116 cm
122 cm
119 cm
109 cm
88 kg
191 cm
66 cm
15 cm X 94 cm
57 cm X 74 cm

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Summary of Contents for PolyJohn SH1 Fleet Series

  • Page 1 22.5 in X 29 in 57 cm X 74 cm POLYJOHN POLYJOHN POLYJOHN CANADA WORLDWIDE PolyJohn Canada PolyJohn Enterprises Corp. PolyJohn (UK) Ltd. P.O. Box 2300 2500 Gaspar Ave. Equinox 1 Audby Lane 199 Forest Plain Rd. Whiting, IN 46394 Wetherby, England LS22 7RD...
  • Page 3: General Overview

    GENERAL OVERVIEW •These instructions are for showers shipped unassembled. Please retain these instructions for maintenance and repair purposes. •The SH1-1 Model shower assembly will require two people. •All references to left, right, front and rear are as viewed from the front of the shower. •Review the entire instruction manual prior to assembly.
  • Page 4 Step 1: Shower Pan to Base Insert the PC-000419 Uni-Seal into the hole at the bottom of the shower sump. Place the shower pan on the base, with the drain going towards the rear. Take the 2” drain pipe supplied, and insert it through the hole in the rear of the unit and into the Uni-seal in the bottom of the shower pan.
  • Page 5 Step 3: Sidewall Panels to Door Jamb Insert the edge of the left side panel into the slot on the left side of the door jamb. Line up the holes in the jamb with the corresponding holes in the side panel. Rivet the second and third holes from the bottom as well as the top two holes using (4) PC-000104 rivets (as shown on the left).
  • Page 6: Step 5: Screen Installation

    Step 4: Cabana to Base Cont. Carefully stand the unit upright. Starting with the left of the unit, drive a PC-000192 sems screw through the pre-drilled hole in the front of the side panel. BE SURE NOT TO OVERTIGHTEN AND STRIP OUT THE PLASTIC. Continue around the left side of the unit, until you reach the rear extrusion.
  • Page 7: Step 6: Roof Installation

    Step 6: Roof Installation Place the FS1-0061 top extrusion on the top edge of the rear panel so that the miters line up with the left and right extrusions, and that the grooved surface is facing the outside. Place the roof on the top of the unit with the arch in the roof going into the groove in the top of the jamb.
  • Page 8: Step 8: Spring Installation

    Step 7: Shower Assembly Installation Cont. Refer to the diagram on the left for the placement of the plumbing parts. Insert the PC-100565 shower valve into the molded in recess in the shower body. Wrap some Tefl on tape around the threads on the SH1-0031 Shower Intake pipe and the SH1-0030 Shower head assembly.
  • Page 9 Step 9: Optional Lock Installation Place the tip of a screwdriver in the lock area of the Door Trim Panel (as shown on the right). Strike the handle end of the screwdriver with a hammer to “knockout” the plastic fi lling the hole for the lock. Remove the nut from the end of the lock, and insert the lock through the hole of the Door Trim Panel from the outside.
  • Page 10 Step 11: Clothes Hooks, Shower Curtain and Hanging Rod Using the PC-100538 coat hook as a drill guide, hold it up against the top diagonal corners (left and right as shown) towards the door and drill two 13/64” diameter holes. Rivet each hook in place from the outside with (2) PC-000102 rivets. The shower curtain rod is a three-piece assembly consisting of two fl anges and one 1”...
  • Page 11: Cleaning And Maintenance

    OUR MISSION STATEMENT “PolyJohn is a family owned, state of the art, plastics manufacturing company dedicated to providing its employees with a work environment committed to excellence, and its customers with innovative products, services and technology that meet or exceed their requirements.
  • Page 12 SH1-1 Assembly - July 2012 Page 12 of 12...

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