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CELLmatic 1502 GSV User Manual

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CELLmatic 1502 GSV/GSF
User Manual
Version 2.1
Thy-tronic
I/S – Bjørnevej 8c – DK 7700 Thisted – Tel.: +45 97982344 – Email.: Info@thytronic.dk

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Summary of Contents for CELLmatic 1502 GSV

  • Page 1 CELLmatic 1502 GSV/GSF User Manual Version 2.1 Thy-tronic I/S – Bjørnevej 8c – DK 7700 Thisted – Tel.: +45 97982344 – Email.: Info@thytronic.dk...

  • Page 2: Table Of Contents

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 04.02.08 CONTENTS INTRODUCTION......................2 DISPLAY ........................3 KEYBOARD ......................... 4 ........................4 IODES MENU TREE ........................ 5 PASSWORD........................6 ..................6 ETTING OF CLOCK AND DATE CONTROL ........................7 ....................... 7 ONITORING .........................

  • Page 3: Introduction

    Reading this manual does not require any particular knowledge of computers, and the same applies to the operation of the CELLmatic 1502. However, it would be useful to test the described procedures of the CELLmatic 1502, while going through this manual.

  • Page 4: Display

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 3 of 51 DISPLAY The display has been divided into more fields: ALARM LINE DATE TIME COMMAND LINE F5 FUNC- TEXT AND F4 TION INFORMATION F3 FIELDS SIGNAL AND STATUS LINE F1 STOP 1.

  • Page 5: Keyboard

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 4 of 51 KEYBOARD The keyboard is provided with three types of keys: 1. Function keys 2. Fixed function keys 3. Numeric keys 1. Function keys (F1-F6) When a function key is pushed, the function shown in the display opposite the key is performed.

  • Page 6: Menu Tree

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 5 of 51 MENU TREE The connection between function fields for selection of operation, set up and set points are shown below. For the I/O pictures a menu tree is shown at the beginning of the section "I/O pictures".

  • Page 7: Password

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 6 of 51 PASSWORD To protect the system against use by unauthorised persons, certain menus are protected by a password. In daily use of the control panel it is not necessary to use the password, reading off and start/stop can be performed without using passwords.

  • Page 8: Control

    08.02.2004 Page 7 of 51 CONTROL The CELLmatic 1502 control panel is equipped with a microprocessor. The microprocessor monitors and adjusts the operation of the compressor, and facilitates communication between operator and the machine. MONITORING The microprocessor monitors and reacts to error conditions in the compressor. The following conditions are...

  • Page 9: Starting Up

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 8 of 51 STARTING UP If a cold start is attempted, i.e. the voltage supply has been connected to the panel after the microprocessor battery back up has been disconnected the following picture (the cold start picture) will appear.
  • Page 10 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 9 of 51 The left-hand corner might then show "CUTOUT I-DATA". This means that a transformer factor must be entered. Enter password "1.5" and go to SETP/I: When picture "SETP/I" appears, key <F5> followed by the transformer factor.

  • Page 11: Connection Between Capacity And Volume Ratio

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 10 of 51 CONNECTION BETWEEN CAPACITY AND VOLUME RATIO The programme is operating with 3 values for capacity, output, C-abs and C-pos. To demonstrate the connection between these values the below sketches indicate the regulation and control of the slide stop and the slide valve.

  • Page 12: Types Of Duty

    Issue: 2.1 User Manual 08.02.2004 Page 11 of 51 TYPES OF DUTY CELLmatic offers the possibility of 4 types of duty: 1. MASTER OPERATION 2. SLAVE OPERATION 3. REMOTE CONTROL OPERATION 4. MANUAL OPERATION F5 is activated from the initial picture and you go to SETUP 1...
  • Page 13 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 12 of 51 When the motor current exceeds the rated current (setp. C/F4) less 10 % the capacity up signals will be halved. When the motor current exceeds the rated current less 3% the capacity up signals will be locked. When the motor current exceeds max.
  • Page 14 The compressor will start via an external signal and run according to external setpoints. The signals for capacity up and down are sent from the main panel. The CELLmatic 1502 is converting these signals into pulse interval signals for the solenoid valves of the compressor.
  • Page 15 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 14 of 51 4. Manual operation Manual operation can be selected by entering OPERATION/3 in SETUP 1, but in order to operate the compressor by hand you have to enter into the MANUAL menu. Push the <...

  • Page 16: Calibration

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 15 of 51 CALIBRATION With the F5 key a menu, which is used when calibrating the potentiometers scanning the positions of capacity slide and slide stop, can be selected from the MANUAL picture.

  • Page 17: Setup Of Compressor

    F1 STOP STOP To make this communication all CELLmatic 1502 panels involved must be provided with the communication board CELL 566, which consists of a communication adapter (a so-called profibus). If this extension has been mounted it is possible, in the above menu, to select whether the communication is to be active (1=YES) or not (0=NO).
  • Page 18 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 17 of 51 SETUP OF COMPRESSOR UNIT DATA, MENU 2 With the F2 key of the SETUP2 menu access is given enter 4 unit data for the compressor. 03-06-96 13:48:15...
  • Page 19 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 18 of 51 SETUP OF COMPRESSOR ELECTRICAL DATA, MENU 3 With the F3 key (menu 3) of the SETUP2 menu access is given for displaying 2 analogue process variables as a 4 to 20 mA signal on channel 0 or 1.

  • Page 20: Set Points

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 19 of 51 SET POINTS The specific set points regarding function will be described in this section. In general, to the set points it applies that the function keys F2 to F5 are uniquely used for selecting the value shown on the text line opposite the key concerned.
  • Page 21 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 20 of 51 SET POINTS Set Point B 01-01-94 17:25:35 SETPOINT/SETP A-E/SETP. B/ F6 CLA F5 NEW (F5) :P-suct start (+) 2.0 C F4 NEW (F4) :P-suct stop 2.0 C F3 NEW (F3) :Proportionalzone 1.0 C...
  • Page 22 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 21 of 51 SET POINTS An example of the compressor set points is shown below: SETP A/F5 P-SUCT SETP 1 -40°C SETP B/F5 P-SUCT START (+) 4,0°C SETP A/F4 P-SUCT RELIEVE -45°C...
  • Page 23 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 22 of 51 SET POINTS Set point C 01-01-94 17:25:35 SETPOINT/SETP A-E/SETP. C/ F6 NEW (F6) :Startup capacity 0.0 % F5 NEW (F5) :Minimum capacity 50.0 % F4 NEW (F4) :Ampere normal 100.0 %...
  • Page 24 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 23 of 51 At this oil temperature, measured in the oil manifold, the solenoid valve in the liquid line closes to the injection valve (only mounted on compressors cooled by liquid injection).
  • Page 25 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 24 of 51 SET POINTS Set point I 03-06-96 16:48:15 SETPOINT/SETP I-L/SETP. I/ F6 CLA F5 NEW (F5) :Transform.factor 0.00 F4 NEW (F4) :Ampere max. 110.0 % F3 NEW (F3) :Switch on heater 40.0 C...
  • Page 26 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 25 of 51 SET POINTS Set point J 01-01-94 17:25:35 SETPOINT/SETP I-L/SETP. J/ F6 CLA F5 NEW (F5) :Min T-oil alarm 10.0 C F4 NEW (F4) :Min T-oil cut 5.0 C F3 NEW (F3) :Max T-oil alarm 70.0 C...
  • Page 27 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 26 of 51 SET POINTS Set point K 01-01-94 17:25:35 SETPOINT/SETP I-L/SETP. K/ F6 CLA F5 NEW (F5) :Filterdiff alarm 1.8 Bar F4 NEW (F4) :Filterdiff cut 2.5 Bar F3 NEW (F3) :Oildiff. alarm 2.0 Bar...
  • Page 28 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 27 of 51 SET POINTS Set point L 01-01-94 17:25:35 SETPOINT/SETP I-L/SETP. L/ F6 CLA F5 NEW (F5) :T-disch. alarm 90.0 C F4 NEW (F4) :T-disch. cutout 100.0 C F3 NEW (F3) :T-suction alarm - 45.0 C...
  • Page 29 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 28 of 51 SET POINTS Set point R 03-06-96 13:48:15 SETPOINT/SETP.R-U/SETP. R/ F6 CLA F5 REFRIGER :State type F4 PUMP TYPE:0=pre 1=cyc 2=on PRELUBE F3 INJECTION:State 0=NO 1=YES F2 COMP.SIZE:State size...
  • Page 30 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 29 of 51 01-01-93 17:25:35 SETPOINT/SETP R-U/SETP S/ F6 CLA F5 NEW (F5) :Vi compressor F4 NEW (F4) F3 NEW (F3) :Slide valve min 250 Ohm F2 NEW (F2) :Slide valve max...
  • Page 31 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 30 of 51 SET POINTS Set point U 01-01-94 17:25:35 SETPOINT/SETP R-U/SETP. U/ F6 CLA F5 Economize:State 0=NO 1=YES F4 NEW (F4) :Startpressure 20.0 Bar F3 NEW (F3) :Slave stop 70.0 %...

  • Page 32: Display Pictures

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 31 of 51 DISPLAY PICTURES It is possible to select between 6 different display pictures informing about the working condition of the compressor. When the compressor has stopped some of the operating parameters will be "frozen". It means that they will continue showing the value registered at the time where the compressor was asked to stop either because of a cutout or another stop.
  • Page 33 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 32 of 51 DISPLAY PICTURES Initial picture 01-01-94 17:25:35 F6 CLA :P-suct 0.0 C F5 SETUP 1 :Output 0.0 % F4 SETPOINT :Ampere 0.0 % F3 MANUAL :T-Oil 0.0 C F2 DISPLAY 2:P-discharge 0.00 Bar...
  • Page 34 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 33 of 51 DISPLAY PICTURES Display picture 3 01-01-94 17:25:35 F6 CLA :P-suction 0.00 Bar F5 SETUP 1 :Oildiff 0.0 Bar F4 SETPOINT :Filterdiff 0.0 Bar F3 MANUAL :P-discharge 0.0 C F2 DISPLAY 4:T-discharge 0.0 C...
  • Page 35 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 34 of 51 DISPLAY PICTURES Display picture 5 01-01-94 17:25:35 F6 CLA :Vi-compr. F5 SETUP 1 :Vi-optimum F4 SETPOINT :T-suct 0.0 C F3 MANUAL :T-oil sep. 0.0 C F2 DISPLAY 6:Operat.hour X 10...

  • Page 36: I/O Pictures

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 35 of 51 I/O PICTURES The signals of the analogue and digital Inputs and Outputs are shown in the I/O pictures (Input/Output). The menu tree for the I/O pictures is shown below.
  • Page 37 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 36 of 51 I/O PICTURES PT-100 Sensors, Setp 1/2 PT 100 sensors give signals on resistance inputs designated "R IN 0" to "R IN 3". These designations can be found at the terminals in the electrical panel. The I/O picture for these inputs appears as follows:...
  • Page 38 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 37 of 51 ANALOG INPUTS The analog inputs (4-20 mA) cover pressure measurements and, if applicable, brine temperature measurement and motor current measurement. 01-01-94 17:25:35 SETUP 1/I/O/ 4-20MA F6 A IN 4-7 :Analog input 4-7...
  • Page 39 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 38 of 51 I/O PICTURES 10-01-96 12:52:10 SETUP. 1/I/O/AI 4-20MA/A IN 4-7 F5 A IN 7 :Available F4 A IN 6 :T-brine inlet C 0.0 C F3 A IN 5 :T-brine outl.
  • Page 40 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 39 of 51 I/O PICTURES ANALOG OUTPUTS It is possible to read off a parameter as a 4-20 mA signal on two analog outputs. It is not possible to see which parameter has been selected on this I/O picture, but the selection can be seen by leafing to SETUP 2/MENU 3.
  • Page 41 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 40 of 51 I/O PICTURES DIGITAL INPUTS, 24V DC 01-01-94 17:25:35 SETUP 1/I/O/J1-J7-J8/ IN 0-7/ F6 IN 4-7 : DIGITAL INPUTS 4-7, 24V DC F5 IN 3 :Start compr. F4 IN 2 :Previous >...
  • Page 42 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 41 of 51 I/O PICTURES DIGITAL OUTPUTS 0-11, 220V AC 03-06-96 13:48:15 SETUP. 1/I/O/J1-J7-J8/OUT 0-11/ F6 OUT 4-11 :Digital output 4-11, 220V AC F5 OUT 3 :Volume down F4 OUT 2...
  • Page 43 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 42 of 51 I/O PICTURES 03-06-96 13:48:15 I/O/J1-J7-J8/OUT 0-11/OUT 4-11/OUT 8-11/ F5 OUT 11 :+0-Y5 F4 OUT 10 :+0-Y7 F3 OUT :Oil Equlising F2 OUT :Power Kit F1 STOP OUT 11 SOLENOID VALVE IN OILLINE...
  • Page 44 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 43 of 51 I/O PICTURES DIGITAL OUTPUTS 12-23, CONTACTORS 01-01-94 17:25:35 SETUP 1/I/O/J1-J7-J8 OUT 12-23/ F6 OUT 16-23:Digital output 16-23 F5 OUT 15 :Common alarm F4 OUT 14 :Oil heater...
  • Page 45 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 44 of 51 I/O PICTURES 01-01-94 17:25:35 /J1-J7-J8/OUT 12-23/OUT 16-23/OUT 20-23 F5 OUT 23 :Ready to run F4 OUT 22 :Slave > minumum F3 OUT 21 :Slave cap. down F2 OUT 20 :Slave cap. Up...

  • Page 46: Survey Of Set Points

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 45 of 51 SURVEY OF SET POINTS SETPOINT MENU / HIGH PRESET FUNCTION KEY LIMITIN LIMITIN VALUE VALUE VALUE RESTART DELAY SETP A/ F2 0 minutes 60 minutes 30 minutes...
  • Page 47 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 46 of 51 SURVEY OF SET POINTS SETPOINT MENU / HIGH PRESET FUNCTION KEY LIMITIN LIMITIN VALUE VALUE VALUE OIL DIFF.PRESS CUT SETP K/ F2 1,0 BAR 5,0 BAR 1.0 BAR DIFF.PRESS...

  • Page 48: Survey Of Message Texts

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 47 of 51 SURVEY OF MESSAGE TEXTS The below picture is an example of placing of message texts on the report and status line. 01-01-94 17:25:35 C- MASTER MAN.STOP This section is a survey of possible message texts appearing on the report and status line (on the bottom line in the display).
  • Page 49 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 48 of 51 SURVEY OF MESSAGE TEXTS MINIMUM At starting up of compressor it will always adjust up to its minimum capacity (set point C/F5) and "MINIMUM" will appear in the display.

  • Page 50: Survey Of Alarm And Cutout Texts

    CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 49 of 51 SURVEY OF ALARM AND CUTOUT TEXTS In case of an alarm or a cutout the text "ALARM" or "CUTOUT" will appear in the top left-hand corner of the display followed by the alarm cause.
  • Page 51 CELLmatic 1502 – GSV/GSF Issue: 2.1 User Manual 08.02.2004 Page 50 of 51 SURVEY OF ALARM AND CUTOUT TEXTS CUTOUT POIL-PSUC If the difference between oil pressure and suction pressure falls to less than 1 bar, the compressor stops after 20 seconds and the message CUTOUT POLIE-PS appears on the alarm line.

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