ANTEK ECE863 Series Technical Documentation Manual

Satellite and rubber blanket washing drive, 1q-drive regulator and brushless direct current motor

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Antriebstechnik GmbH
Technical Documentation
for
6DWHOOLWHDQG5XEEHUEODQNHW
ZDVKLQJGULYH
1Q-Drive regulator ECE 3 AP-00-01
and
brushless direct current motor EC863
Technical Documentation EC863 and ECE3AP-00-01
Page 1 of 18
(02/99) R0047GB.DOC

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Summary of Contents for ANTEK ECE863 Series

  • Page 1 Antriebstechnik GmbH Technical Documentation 6DWHOOLWHDQG5XEEHUEODQNHW ZDVKLQJGULYH 1Q-Drive regulator ECE 3 AP-00-01 brushless direct current motor EC863 Technical Documentation EC863 and ECE3AP-00-01 Page 1 of 18 (02/99) R0047GB.DOC...
  • Page 2: Table Of Contents

    Antriebstechnik GmbH Contents: Page 1. SAFETY TIPS 2. TECHNICAL DATA EC 863... RUSHLESS DIRECT CURRENT MOTOR ECE3AP-01 ONTROL UNIT IMENSIONS 3. INSTALLATION ECHANICAL NSTALLATION LECTRICAL NSTALLATION NFORMATION ON ONNECTION 3.4.1 OWER AND MOTOR CONNECTION 3.4.2 ONTROL CONNECTIONS 3.4.3 OTOR POSITION TRANSMITTER 4.
  • Page 3: Safety Tips

    Antriebstechnik GmbH Safety Tips Electrical devices present a danger source. In using in systems and controls with safety-technical requirements and during installation, all appropriate laws and regulations are to be observed. The valid accident-prevention regulations are to be absolutely observed during work on devices carrying electrical loads. Repairs on the device or its components are only to be conducted by the manufacturer for reasons of safety and the upkeep of documented system data and functions.
  • Page 4: Technical Data

    Antriebstechnik GmbH Technical Data Brushless direct current motor EC 863... Nominal voltage: 230 V Nominal current: 1,8 A Nominal speed: 4500 r.p.m Output power: 300 W η Efficiency: 0,75 Rated torque 0,64 Nm Short-term torque: 3 Nm at 20% ED, cycle length 20 min Design: according to VDE 0530, class of insulation E Protection class:...
  • Page 5: Dimensions

    Antriebstechnik GmbH Dimensions 27,5 * Option cover plate Technical Documentation EC863 and ECE3AP-00-01 Page 5 of 18 (02/99) R0047GB.DOC...
  • Page 6: Installation

    Antriebstechnik GmbH Installation Mechanical Installation ♦ Mount the transverter on the assembly cooling corner in a vertical or horizontal position. ♦ Maintain an installation clearance of 50 mm above and below the drive regulator ♦ Ensure the unobstructed inflow and outflow of the exhaust air ♦...
  • Page 7: Information On Emc

    Antriebstechnik GmbH Information on EMC In order to guarantee electromagnetic compatibility (EMC) in your switch cabinets in an electrically raw environment, the following EMC rules are to be observed during construction and set-up: ♦ All metallic parts of the switch cabinet are to be connected flatly and in a well-conducting manner (not lacquer on lacquer!).
  • Page 8: Connection

    Antriebstechnik GmbH Connection 3.4.1 Power and motor connection ♦ min. wiring diameter for power and motor development connections 1,5 mm² ♦ Power wiring to the plug-in connecting terminals X1 Connect N, L1, PE (Starting torque: 0,5 - 0,6 Nm) ♦ Motor wiring to the connecting terminals X3 Connect PE, W, V, U (Starting torque: 0,5 - 0,6 Nm) ♦...
  • Page 9: Control Connections

    Antriebstechnik GmbH 3.4.2 Control connections 3.4.2.1 Auxiliary voltages +10V (X2-9) max. load 3 mA +10V +15V (X2-4) max. load 50 mA GND (X2-7) +15V Drive regulator 3.4.2.2 Connection of digital signals n1 / n2 (X2-8) The function fixed speeds can be selected with the plug bridge Circuit diagram 100k Digital-...
  • Page 10 Antriebstechnik GmbH 3.4.2.3 Connection of the analog speed set value Circuit diagram +10V Rotation speed Drive regulator Analogue set-value wiring must be shielded. Speed (X2-8) Unipolar input for the manual speed set value specification. This function can be selected with the plug bridge STB3 „set value source„...
  • Page 11: Rotor Position Transmitter

    Antriebstechnik GmbH 3.4.3 Rotor position transmitter The signals of the rotor position transmitters (3x120° staggered commutation sensors) are used for the commutation control of the motor phases. The actual speed is also recorded with the rotor position transmitter signals. With standard equipment a control range of 1:40 can be achieved.
  • Page 12: Service - Information

    Antriebstechnik GmbH Service - Information I-m ax Displays Error (RD) Excess current or inadmissible rotor position sensor condition n2 (YE) Fixed speed n2 was selected SET-ACTUAL (YE) The difference between set to actual speed is smaller than 20% of the currently specified set value speed. In the lower speed range (< 0,25 n-max.) this threshold increases.
  • Page 13: Trimmer

    Antriebstechnik GmbH Trimmer All of the trimmers required for the adjustment of the drive regulator to the respective application are located on the unit boards. All of the trimmers are pre-set to the standard parameters and/or the customer commissions so that the customer normally does not have to re-adjust the trimmers.
  • Page 14 Antriebstechnik GmbH Run-up time of the set value integrator Reverse running time of the set value integrator Setting the set value slope Specify set value jump (0 → 10 V) at the set value input and set the desired speed slope with trimmer „tH„ and/or „tR„. Setting range: 100 ms ...
  • Page 15: Coding - Plug Bridges

    Antriebstechnik GmbH Coding - plug bridges C 37 STB1 Linf plug Position a Brake function A cut-off of the control voltage on connecting terminal 2-5 and/or X2- 6 causes the motor to come to a standstill. This is the normal operation mode of the control device..
  • Page 16: Block Circuit Diagram

    Antriebstechnik GmbH Block circuit diagram Direction of rotation logistics Regulator release right & Regulator release left STB3 Set value integrator Speed control Speed set value 0 - 10 V Fixed speeds or fixed speeds Offset Power amplifier Current control and PWM n-max STB2 Brake...
  • Page 17: Manufacturer's Declaration

    Antriebstechnik GmbH Manufacturer’s declaration The manufacturer, ANTEK Antriebstechnik GmbH, herewith declares that the drive regulator ECE3AP must be used as a component of the control equipment for variable speed motors to be installed in a machine or to be used for the construction of a machine together with other components.
  • Page 18 Antriebstechnik GmbH Appendix: Factory adjusment: ECE3AP-00-01 MAN Com. Satellite washing drive n-max: 5000 rpm(166,7Hz) Offset: 0 PI: middle tH: max tR: max STB3: a STB2: a STB1: a n2: 1396 rpm (31Hz) n1: 4538 rpm 00,8Hz) I-max: 6,5A (0,44V) ANTR IEBSTECHN IK GmbH ANTR IEBSTECHN IK GmbH Im Köchersgrund 3 Im Köchersgrund 3...

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Ece3ap-00-01

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