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ARB Approved IOM – Executive Orders VR-201-B and VR-202-B (Wayne Harmony WayneVac Dispenser)
Page 103
WAYNE-DRESSER HARMONY™ SERIES DISPENSER
RETROFIT for HEALY SYSTEMS, INC.
MODEL VP1000
VAPOR RECOVERY ASSIST SYSTEM
(KIT Z080)
OUTLINE
NOTICE: USE THIS PROCEDURE IF CONVERTING A WAYNE-VAC™ VAPOR RECOVERY
ASSIST SYSTEM TO A HEALY VAPOR RECOVERY ASSIST SYSTEM
See Healy Systems Kit Z078 For Dispensers With Balance Systems
1. Purpose
2. Safety
3. Models Covered
4. Parts Lists
5. Tools Required
6. Dispenser Access
7. Survey Scope Of Work
8. Wayne-VAC Removal
9. Installing The Healy VP1000 System
10. Connecting Vapor Lines
11. Installing The Sealed Nipple Assembly
12. Wiring Inside The Electronics Compartment
13. Connecting Healy Systems Dispensing Equipment
14. VP1000 Theory Of Operation
15. Testing The System
16. Trouble Shooting The VP1000
17. VP1000 Vane & Rotor Service & Replacement Guide
Start-up / New Installation / Warranty / Annual Testing Form (Rev. 11/06)
Healy Systems, Inc.
Website: http://www.healysystems.com
18 Hampshire Drive
Email: sales@healysystems.com
Hudson, New Hampshire 03051 USA
Telephone: 603.882.2472
ARB Approved Installation, Operation and Maintenance Manual (November 2006)
Fax: 603.882.5189
Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment
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Table of Contents
Summary of Contents for Healy VP1000
- Page 1 Healy Systems, Inc. Website: http://www.healysystems.com 18 Hampshire Drive Email: sales@healysystems.com Hudson, New Hampshire 03051 USA Telephone: 603.882.2472 ARB Approved Installation, Operation and Maintenance Manual (November 2006) Fax: 603.882.5189 Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment...
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Page 2: Models Covered
3. MODELS COVERED: Wayne-Dresser Harmony™ series dispensers, all options except suffix “O”, non vapor ready and Balance systems. The addition of the Healy Systems VP1000 to the Harmony Healy Systems, Inc. Website: http://www.healysystems.com 18 Hampshire Drive Email: sales@healysystems.com... - Page 3 Healy Systems, Inc. Website: http://www.healysystems.com 18 Hampshire Drive Email: sales@healysystems.com Hudson, New Hampshire 03051 USA Telephone: 603.882.2472 ARB Approved Installation, Operation and Maintenance Manual (November 2006) Fax: 603.882.5189 Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment...
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Page 4: Materials Supplied By Installer
Healy Systems, Inc. Website: http://www.healysystems.com 18 Hampshire Drive Email: sales@healysystems.com Hudson, New Hampshire 03051 USA Telephone: 603.882.2472 ARB Approved Installation, Operation and Maintenance Manual (November 2006) Fax: 603.882.5189 Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment... -
Page 5: Tools Required
Healy Systems, Inc. Website: http://www.healysystems.com 18 Hampshire Drive Email: sales@healysystems.com Hudson, New Hampshire 03051 USA Telephone: 603.882.2472 ARB Approved Installation, Operation and Maintenance Manual (November 2006) Fax: 603.882.5189 Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment... - Page 6 Read and familiarize yourself with the theory of operations sheet and wiring instructions for the VP1000 Vapor Pump. The installation of the pump is on the sheet metal shelf over the junction box, with the pump cover facing the “A” side of the dispenser, see photo E. This is the side that the vapor tubes from the out port of the Wayne-VAC™...
- Page 7 Photo J Remove the 3/8” NPT x 3/8” flare straight fitting from the inlet of the VAC pump on the “B” side and install the 3/8” pipe plug supplied in the Healy Vapor Kit, tighten securely, see photo I. Healy Systems, Inc.
- Page 8 Healy Systems, Inc. Website: http://www.healysystems.com 18 Hampshire Drive Email: sales@healysystems.com Hudson, New Hampshire 03051 USA Telephone: 603.882.2472 ARB Approved Installation, Operation and Maintenance Manual (November 2006) Fax: 603.882.5189 Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment...
- Page 9 5-1/2” and mark on the 1-1/4” centerline, measure down an additional 6-3/4” and mark on the centerline. These marks are the centers of the holes for the vapor pipes going to the VP1000. DO NOT DRILL – verify positions in the next steps.
- Page 10 Healy Systems, Inc. Website: http://www.healysystems.com 18 Hampshire Drive Email: sales@healysystems.com Hudson, New Hampshire 03051 USA Telephone: 603.882.2472 ARB Approved Installation, Operation and Maintenance Manual (November 2006) Fax: 603.882.5189 Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment...
- Page 11 Healy Systems, Inc. Website: http://www.healysystems.com 18 Hampshire Drive Email: sales@healysystems.com Hudson, New Hampshire 03051 USA Telephone: 603.882.2472 ARB Approved Installation, Operation and Maintenance Manual (November 2006) Fax: 603.882.5189 Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment...
- Page 12 Carefully replace the washer and nut over the wires and secure the unit into the box. At the VP1000, get and install the 1/2” male x 3/4” female adaptor over the wires coming from the motor. Do not use pipe dope on these fittings and be sure there is at least five full threads of engagement of the fittings in their respective couplings.
- Page 13 Healy Systems, Inc. Website: http://www.healysystems.com 18 Hampshire Drive Email: sales@healysystems.com Hudson, New Hampshire 03051 USA Telephone: 603.882.2472 ARB Approved Installation, Operation and Maintenance Manual (November 2006) Fax: 603.882.5189 Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment...
- Page 14 Healy Systems, Inc. Website: http://www.healysystems.com 18 Hampshire Drive Email: sales@healysystems.com Hudson, New Hampshire 03051 USA Telephone: 603.882.2472 ARB Approved Installation, Operation and Maintenance Manual (November 2006) Fax: 603.882.5189 Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment...
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Page 15: Motor Specifications
14. VP1000 THEORY OF OPERATION The Healy Systems VP1000 is a self-contained rotary vane pump, designed for gasoline vapor recovery utilizing various parts of the Healy System Vapor Recovery product line. It is intended for use by either OEM dispenser/pump manufacturers or as an after market add-on to make existing equipment compatible with Healy System technology. -
Page 16: Testing The System
With each authorization, one of the green LED’s on the interface module should illuminate and the VP1000 activate. Authorize one nozzle and listen to the speed of the VP1000. With only one nozzle activated, the speed will be slower than if a nozzle on each side is activated. Activate a nozzle on the other side of the dispenser and listen for the speed to change. - Page 17 Healy Systems, Inc. Website: http://www.healysystems.com 18 Hampshire Drive Email: sales@healysystems.com Hudson, New Hampshire 03051 USA Telephone: 603.882.2472 ARB Approved Installation, Operation and Maintenance Manual (November 2006) Fax: 603.882.5189 Healy Systems, Inc. – the innovative leader of Stage II vapor recovery equipment...
- Page 18 1. The work area must be clean and have sufficient lighting. 2. Disconnect the vapor piping connected to the IN and OUT ports of the VP1000 cover assembly. 3. Remove the four Allen head screws and lock washers that secure the pump cover assembly to the pump housing and remove the cover carefully.
- Page 19 ARB Approved IOM – Executive Orders VR-201-B and VR-202-B (Wayne Harmony WayneVac Dispenser) Page 121...
- Page 20 ARB Approved IOM – Executive Orders VR-201-B and VR-202-B (Wayne Harmony WayneVac Dispenser) Page 122...
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