Masterweld MW8002 Instruction Manual For Use And Maintenance

Masterweld MW8002 Instruction Manual For Use And Maintenance

Welding fume extractor

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Rev 00.00
Page 1 of 25
MW8002
INSTRUCTION MANUAL
FOR USE
AND MAINTENANCE
MW8002
1023Rr
rrR
©| AES Industrial Supplies Ltd | 2019 all rights reserved
Unauthorized reproduction of this manual is prohibited
.

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Summary of Contents for Masterweld MW8002

  • Page 1 Rev 00.00 Page 1 of 25 MW8002 INSTRUCTION MANUAL FOR USE AND MAINTENANCE MW8002 1023Rr ©| AES Industrial Supplies Ltd | 2019 all rights reserved Unauthorized reproduction of this manual is prohibited...
  • Page 2: Table Of Contents

    Declarations ........................10 Guarantee activation form (with repairs by authorised centres) ......... 11 MW8002 WELDING FUME EXTRACTOR ......Error! Bookmark not defined. Use and general characteristics ..................... 12 MW8002 WELDING FUME EXTRACTOR ......Error! Bookmark not defined. Construction features ......................13 Technical features ........................
  • Page 3 Rev 00.00 Page 3 of 25 MW8002 OPERATOR’S NOTES ...................... 23 Details of maintenance operations ..................23 ©| AES Industrial Supplies Ltd | 2019 all rights reserved Unauthorized reproduction of this manual is prohibited...
  • Page 4: Purpose Of The Operating And Maintenance Manual

    Rev 00.00 Page 4 of 25 MW8002 INTRODUCTION Description Purpose of the operating and maintenance manual This instruction manual is an integral part of the machine and has the purpose of providing all the necessary information for the following purposes: •...
  • Page 5: Storage Of The Instruction Manual

    Rev 00.00 Page 5 of 25 MW8002 INTRODUCTION Description Storage of the instruction manual The instruction manual must be kept safely and must be handed over to new owners in case of sale throughout the lifecycle of the machine. To help preserve the manual in good condition it must be handled with care and with clean hands, and it must not be placed on dirty surfaces.
  • Page 6: Glossary And Pictograms

    Rev 00.00 Page 6 of 25 MW8002 INTRODUCTION Description Glossary and pictograms This paragraph lists some terms which are not commonly used or with a meaning different from the common one. The meaning of the abbreviations and pictograms used is described below. The abbreviations and pictograms are used to indicate operator qualifications and state of the machine;...
  • Page 7 Rev 00.00 Page 7 of 25 MW8002 OPERATOR QUALIFICATIONS Minimum level of skill that an operator must have to carry out the described operation. NUMBER OF OPERATORS The suitable number of operators, able to carry out the operation described in an optimal way, as established by a careful manufacturer analysis, whereby a different number of operators might not make it possible to obtain the expected result or might endanger the safety of the personnel involved.
  • Page 8 Rev 00.00 Page 8 of 25 MW8002 Table 0 - 4.1 PICTOGRAMS CONCERNING THE STATE OF THE MACHINE Pictograms inside a square/rectangle provide INFORMATION. Symbol Description Machine off: with hydraulic or electric power supply disconnected. Machine on: with hydraulic or electric power supply connected and in safe stop condition with open mobile protective devices (specifying which);...
  • Page 9: Manufacturer's Identification Data

    Rev 00.00 Page 9 of 25 MW8002 GENERAL INFORMATION Description Manufacturer’s identification data Importer & UK Distributor AES Industrial Supplies Ltd REGISTERED OFFICE – ADMINISTRATIVE OFFICE Olympic House, Collet, Southmead Park, Didcot, Oxon, OX11 7WB AFTER SALES/SPARE PARTS SERVICE Tel. 0044 (0) 1235 510717 Fax.
  • Page 10: Declarations

    Rev 00.00 Page 10 of MW8002 GENERAL INFORMATION Description Declarations The machine is manufactured in conformity with relevant EC Directives, applicable when the machine is put on the market. ANNEX IV Directive 2006/42/EC The machine does not belong to the category of machines mentioned in Annex IV to directive 2006/42/EC.
  • Page 11: Guarantee Activation Form (With Repairs By Authorised Centres)

    Rev 00.00 Page 11 of MW8002 EN 349:1993+A1:2008, EN 614-1:2006+A1:2009, EN 614-2:2000+A1:2008, EN 626-1:1994+A1:2008, EN 626-2:1996+A1:2008, EN 842:1996+A1:2008, EN 894-1:1997+A1:2008, EN 894-2:1997+A1:2008, EN 894-3:2000+A1:2008, EN 953:1997+A1:2009, EN 1005- 2:2003+A1:2008, EN 1037:1995+A1:2008, EN 1037:1995+A1:2008, EN 1093-1:2008, EN 1093-4:1996+A1:2008, EN 13478:2001+A1:2008, EN ISO...
  • Page 12: Mw8002 Welding Fume Extractor

    Description Use and general characteristics The MW8002 welding fume extractor series are particularly suitable to be used in businesses where the welding operation is occasional and still in the presence of low concentrations of fumes, i.e. for those who, for reasons dictated by their activity, must perform welding at an address of third where the need to transport the purifier is a primary requirement.
  • Page 13: Mw8002 Welding Fume Extractor

    Description Construction features The portable welding fume extractor MW8002 is made by: external metal structure, painted steel of suitable thickness, in such a way as to make the purifier resistant to accidental impacts due to the use and to the movement. The property is also equipped with a convenient handle and wheels to facilitate transport;...
  • Page 14 Rev 00.00 Page 14 of MW8002 MW8002 Welding Fume Extractor Description Construction features The portable cleaner adopts mechanical filtration system to purify the air. The air is sucked in through the nozzle, positioned near the pollutant source and connected to the purifier by means of flexible tubing, through the filtration section in which occurs the separation of the particulates (dust present in welding).
  • Page 15: Technical Features

    Rev 00.00 Page 15 of MW8002 MW8002 WELDING FUME EXTRACTOR Description Technical features Unit MW8002 Suction arm N° Supply voltage Frequency Power Absorbed current Max flow rate - arm Pressure drop - machine 4400 Protection class IP Insulating class ISO...
  • Page 16: Installation Commissioning And Start-Up

    For cleaning or replacing the filters using the mask and protective gloves. Description of manual controls The activation of the purifier MW8002 is obtained manually by moving the switch from position to position or manual gear and automatically moving the switch to automatic operation. So it is prepared for operation in automatic by inserting into the jack of the activator applied to the ground lead on the stroke of the welding arc will close the circuit controlling the activation of the purifier.
  • Page 17: Normal Use

    Description Normal use The welding fume extractor MW8002 has been designed and built for low to medium use. The cleaner should be used exclusively for mechanical exhaust of smoke, fine dust, gas, gaseous pollutants in low concentrations through the torch hood or hose, the end of which is connected with the appropriate filler...
  • Page 18: Risks And Emergencies

    Cleaning and change of parts For model MW8002 open the dust separating panel (1) from the entrance of fumes acting on the enclosure (2), then after removing the grill (3) must be emptied of the parts that were deposited on the inside.
  • Page 19: Maintenance

    Inspections, inspections, repairs, interventions other than ordinary The engine of the model MW8002 is equipped with brushes, with detachment that reached a certain degree of wear they touch blocking the operation of sewage treatment plant. To replace them, follow the diagram below.
  • Page 20: Decommissioning

    Rev 00.00 Page 20 of MW8002 Please note that regular maintenance of the system in general durability. Periodic maintenance of the filters The maintenance intervals recommended periodic maintenance are listed below. GROUP TO CHECK FREQUENCY OF CONTROL OPERATIONS TO DO...
  • Page 21: Wirings

    Rev 00.00 Page 21 of MW8002 DISMANTLING – PUTTING OUT OF SERVICE Should you decide not to use the equipment, or replace it with another, you must proceed with dismantling and putting out of service. This operation should always be made in compliance with current regulations.
  • Page 22 Rev 00.00 Page 22 of MW8002 Description Power connection plug and socket 220V 2 x 16-T Start-stop switch motor 2 Fuse 10 Amp Jack socket for activator Manual-automatic gear selector Light signaling motor running Motor 1 220 V 800 Watt Motor 2 220 V 800 Watt ©| AES Industrial Supplies Ltd | 2019 all rights reserved...
  • Page 23: Operator's Notes

    Rev 00.00 Page 23 of MW8002 OPERATOR’S NOTES Description Details of maintenance operations The following table must be filled in by a qualified technician authorised by AES Industrial Supplies Ltd It is important keeping up to date these notes in order to have a history of previous problems and maintenances;...
  • Page 24: Aes Industrial Supplies Ltd | 2019 All Rights Reserved

    Rev 00.00 Page 24 of MW8002 ©| AES Industrial Supplies Ltd | 2019 all rights reserved Unauthorized reproduction of this manual is prohibited...
  • Page 25 Rev 00.00 Page 25 of MW8002 MW8002 1023Rrrr Importer & Distributor of Masterweld Products; AES Industrial Supplies Ltd Olympic House, Collet, Southmead Industrial Park Tel. +44 (0) 1235 510717 Fax. +44 (0) 1235 818610 E-mail: orders@aes-sales.com www.masterweld.co.uk ©| AES Industrial Supplies Ltd | 2019 all rights reserved...

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