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G.Mondini TRAVE-350 Technical Documentation Manual
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G.Mondini TRAVE-350 Technical Documentation Manual

Tray sealer
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Technical Documentation
G.Mondini S.p.A.
Tray Sealer TRAVE-350
Tool sizes are 340 mm in width and 570 in length, number of trays per tool can be maximum 4
according to the tray dimension in travelling direction. Sealing tool driving system and sealing force
generator consist in a fully electro-mechanical system.
General description.
Tray in feed.
A belt is receiving the trays from a previous
conveyor. Trays have to arrive aligned and at a
suitable distance. A smart belt will pace and group
the trays, independently of the previous pitch, to
prepare them to be transferred to the sealing
station. These two belts can handle random feeding
speed and allow the machine to remain in stand by,
which is important, both for fully automated
solutions and for manual operations. Detection of
the tray is provided by a single photo eye
positioned above the travelling plane.
1

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Summary of Contents for G.Mondini TRAVE-350

  • Page 1 Technical Documentation G.Mondini S.p.A. Tray Sealer TRAVE-350 Tool sizes are 340 mm in width and 570 in length, number of trays per tool can be maximum 4 according to the tray dimension in travelling direction. Sealing tool driving system and sealing force generator consist in a fully electro-mechanical system.
  • Page 2 Technical Documentation G.Mondini S.p.A. Tray Sealer TRAVE-350 Tray handling. avoid tray shaking excessive deceleration and acceleration of the product inside the tray, the handling is extremely smooth and accurate. Trays are moved from the smart belt to the sealing station through moving arms, which are gripping the group from the side.
  • Page 3 High sealing force and consistency of sealing parameters are critical to guarantee the same seal characteristics tray after tray. The TRAVE-350 is equipped with a high duty system which is of an electromechanical type. A rod-crank system is controlling the motion up and down of the sealing tool, keeping an absolute control of the tool position while still very fast.
  • Page 4 Technical Documentation G.Mondini S.p.A. Tray Sealer TRAVE-350 Wash Down capabilities Clean ability and resistance to continuous wash down is one of the main characteristic of this machine. Hygiene Design. Avoidance of contact between extended flat surfaces. No closed cavities which can trap water and dirt.

  • Page 5: Maintenance

    Technical Documentation G.Mondini S.p.A. Tray Sealer TRAVE-350 Change Over A full change over of the tray sealer can be done in ten minutes. All parameters are menu driven, in this way the skill requirement is very low. Both bottom and top tool slide out of the chassis of the machine.

  • Page 6: Electrical Specifications

    Technical Documentation G.Mondini S.p.A. Tray Sealer TRAVE-350 Electrical Specifications. Mondini Standard Plug sockets (auxiliary v.220) Schuko Main switches Merlin Gerin / Schneider Push button ,Selector 22.5mm Telemecanique / Schneider Signal lamp 22.5 mm Telemecanique / Schneider Interface relay Phoenix / Omron...
  • Page 7 Technical Documentation G.Mondini S.p.A. Tray Sealer TRAVE-350 TRAY SEALER OPTIONS Vacuum & Gas This option allows the production of modified atmosphere packs. It includes: Vacuum Pump: Busch 300 m3. Vacuum hoses and valves Gemu. Gas reservoir. Gas hoses and valves.
  • Page 8 Technical Documentation G.Mondini S.p.A. Tray Sealer TRAVE-350 By-pass belt By-pass belt suitable for allowing un-sealed trays to pass through the sealing station without being heat sealed. The by-pass belt is positioned in the place of the sealing tool where there are trays which have to by-pass the sealing station.
  • Page 9 Technical Documentation G.Mondini S.p.A. Tray Sealer TRAVE-350 TOOLING & TOOL OPTIONS Pre Cut Lid. Lids are stored on the side of the tool. A pick and place removes the lids from the base of the pile, or the piles, via suction cups, then position the lid on the sealing profiles. Suction cups retain the lid in position.

  • Page 10: Extra Equipment

    Technical Documentation G.Mondini S.p.A. Tray Sealer TRAVE-350 Extra Equipment Tool Trolley Positioned to the side of the tray sealer, assembled on wheels and locked in position, the bottom and top tool can be transferred into the trolley very easily. The top tool is automatically secured in position once the trolley is unlocked from the tray sealer.