fafnir ME 6 Series Technical Documentation Manual

Overfill prevention sensor tester

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Technical Documentation
ME 6 ...
Overfill prevention sensor tester
Version: 4
Edition: 2019-04
Art. no.: 350227
FAFNIR GmbH • Schnackenburgallee 149 c • 22525 Hamburg • Tel.: +49 / 40 / 39 82 07–0 • Fax: +49 / 40 / 390 63 39

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Summary of Contents for fafnir ME 6 Series

  • Page 1 ME 6 … Overfill prevention sensor tester Version: 4 Edition: 2019-04 Art. no.: 350227 FAFNIR GmbH • Schnackenburgallee 149 c • 22525 Hamburg • Tel.: +49 / 40 / 39 82 07–0 • Fax: +49 / 40 / 390 63 39...
  • Page 2: Table Of Contents

    Table of contents Overview ....................1 Safety instructions ..................2 The ME 6 ... overfill prevention sensor testing device ......3 Design and construction ......................... 3 Function ..............................4 Scope of delivery ..........................5 Operation ....................6 Fundamentals ............................6 Start-Up ..............................
  • Page 3 EC Declaration of Conformity ...................... 29 EC Type Examination Certificate (ATEX) .................. 30 Instructions ............................32 © Copyright: Reproduction and translation are permitted only with the written consent of FAFNIR GmbH. FAFNIR GmbH reserves the right to carry out product alterations without prior notice. Contents...
  • Page 4: Overview

    Overview Testing obligations in accordance with §§ 15 and 16 of the German Indus- trial Safety Regulations (BetrSichV) and § 1 of the German Regulations on Equipment Handling Substances Hazardous to Water (WasgefStAnlV). In other countries, the corresponding national rules and regulations must be observed.
  • Page 5: Safety Instructions

    Safety instructions The safety instructions in this manual are marked as follows: If you do not comply with the safety instructions, there is a risk of accident, or the device/system may be damaged. Useful tips and information in this manual that should be observed appear in italics and are identified by this symbol.
  • Page 6: The Me 6

    The ME 6 ... overfill prevention sensor testing device Design and construction The ME 6 ... overfill prevention sensor testing device is used to test overfill prevention sensors in accordance with prEN 13616-2. In order to do this, the testing device is equipped with a socket coupler on a flexible spiral cable.
  • Page 7: Function

    Ex area. The type 903 socket coupler needed for the connec- tion to the overfill prevention sensor is equipped with an appropriate length of cable. The testing device must be equipped with a FAFNIR socket coupler type AS 903 for checking the product identification.
  • Page 8: Scope Of Delivery

    Scope of delivery The ME 6 ... overfill prevention sensor testing device with connected coupling • cable (with product identification, without product identification, or LPG) USB cable type A/B • 4 pcs NiMH rechargeable batteries (type AA 1.2 V, 2000 mAh), plugged in •...
  • Page 9: Operation

    Operation Fundamentals The ME 6 ... overfill prevention sensor testing device is operated by a Touchscreen; operations are activated by touching special activation fields. The user is generally guided by icons or informative items of short text with the result that it is quite evident in the individual screens which functions are triggered by the various activation fields.
  • Page 10 When in the main screens, the date, time, memory occupancy, and battery status is indicated in the upper line of the screen. Measuring range data storage over 50% full < Batteries about 1/3 discharged < Memory almost empty < Batteries being charged <...
  • Page 11: Start-Up

    Start-Up If the testing device was supplied with 4 unplugged separate NiMH rechargeable bat- teries, first the batteries must correctly be inserted for starting up. Open the battery compartment on the rear side of the testing device with a Philips screwdriver and in- sert the batteries according to the symbols in the battery compartment.
  • Page 12: Basic Settings

    4.2.1 Basic settings After the first start or reset to the factory settings, the basic settings are to be set dis- played automatically in sequence. The touch screen must then be calibrated. To do this, each of the icons in the 4 corners must be touched until the next one is shown. A point situated in the middle must be touched as final test.
  • Page 13 The country is selected after calibrating the touch screen. This determines the user interface language and, when applicable, the assessment methods. Select by touching the relevant field. Figure 8: Country selection The real time clock is adjusted after selecting the country. The date can be set in the first screen and the time in hours and minutes in the second screen by touching + and –...
  • Page 14: Testing The Overfill Prevention Sensor

    Testing the Overfill Prevention Sensor The operating mode Measurement must be set in order to be able to test overfill pre- vention sensors with the ME 6 ... overfill prevention sensor testing device. To set the mode, push the toggle switch on the upper side of the testing device into the corre- sponding position.
  • Page 15 The faults SHORT CIRCUIT and RESISTANCE TOO HIGH can occur in all tests, which stop the test immediately. In the case of the RESISTANCE TOO HIGH fault, the testing device has perhaps not been switched to the Measurement mode with the result that the overfill prevention sensor is not connected to the heating circuit.
  • Page 16: Heating-Up Time

    4.3.1 Heating-up time The test starts automatically when the overfill prevention sensor is connected to the socket coupler or if the field HEATING-UP TIME is selected in the main menu. For ME 6 P the testing device attempts to read the QSS code. The code is displayed and the actual measurement commences.
  • Page 17 Figure 14: Images showing the test of the switch-off time from the heating-up phase to the "Immerse" command after the count-down Figure 15: Images relating to the immersion of the overfill prevention sensor with possible measuring results Testing the Overfill Prevention Sensor Page 14/33...
  • Page 18: Qss Code (Me 6 P)

    4.3.3 QSS Code (ME 6 P) This test is carried out at the same time as the TEST FOR HEATING-UP TIME is per- formed. The test can also be started manually by selecting the field QSS CODE in the main menu. Figure 16: Checking the QSS code (ME 6 P) Power saving (stand-by) mode and reactivation...
  • Page 19: Settings

    Settings The settings of the ME 6 ... overfill prevention sensor testing device can be adjusted using the ME 6 PC software when in USB operating mode (see Section 5 PC software) or directly on the testing device. In USB operating mode, the settings can be accessed directly via the main menu;...
  • Page 20: Country Selection

    4.5.1 Country selection Country selection determines the user interface language and, when applicable, the assessment methods. Selection is by touching the relevant field. Figure 19: Country selection 4.5.2 Date and time The date can be set by touching + and - in the first screen. The time can be set in hours and minutes in the second screen.
  • Page 21: Backlight

    4.5.3 Backlight The backlight is set to the required brightness by dragging the slide. Reduced bright- ness increases the testing device's operating time. Figure 21: Setting the screen brightness 4.5.4 Touch screen calibration The touch screen can be calibrated to increase the accuracy of the inputs on the sensi- tive screen.
  • Page 22 The calibration can fail if the points are incorrectly touched. In this case the basic set- tings are interrupted and the standard values are loaded. However, it is still possible to configure the testing device at a later time by means of the graphical user interface. Figure 23: Results of the touch screen calibration a) Successful calibration...
  • Page 23: Qss Code Identifiers

    4.5.5 QSS code identifiers On ME 6 P the identifiers can be added to the numeric QSS codes. A 7-character iden- tifier can be programmed for each of the 6 possible codes. The identifier can be edited by touching the relevant field in the overview. This changes the program to the Editor view.
  • Page 24: Readings Archive

    4.5.6 Readings archive The data from completed measurements (at least the heating-up test) are archived in the instrument's memory. If the memory for the readings is full no further measure- ments can be recorded. In this case, the data in the testing device should be downloaded to a PC/laptop via a USB connection and the memory cleared.
  • Page 25: Resetting To Factory Settings

    4.5.8 Resetting to factory settings The ME 6 ... overfill prevention sensor testing device can be reset to the factory set- tings. In this case all settings are deleted and the readings memory emptied. Once deletion is complete the testing device restarts with the basic settings. Figure 27: Resetting the testing device to factory settings Power supply...
  • Page 26: Regular Charging Of The Rechargeable Batteries Necessary

    4.6.2 Regular charging of the rechargeable batteries necessary When charging the batteries, the toggle switch must be set to Charge. The testing device can then be connected to a computer or a USB plug-in power supply (5 V DC) with the USB cable provided. The testing device immediately starts to charge the bat- teries.
  • Page 27: Pc Software

    If the computer is connected to the Internet, the driver will normally be installed automatically. Manual installation is also possible with the drivers provided by FAFNIR. Starting the ME 6 Software The software is launched by starting ME6.exe.
  • Page 28 The corresponding field of the date must be Setting the clicked on with the mouse; the required date can date then be set with the mouse wheel or the arrows. and time The selected date is set by clicking on the but- ton which appears.
  • Page 29: Records

    5.2.2 Records Heating-up Records Readings curve Control tools Last/next record with display of the current index Figure 31: ME 6 software, records Select Open the list of record indices by clicking on the arrow record and then select the required one. Downloading Clicking on the button downloads all saved data of the and saving data...
  • Page 30: Technical Data

    Technical Data Temperature Connection Measuring range Type range Spiral cable (max. 3 m) with Overfill prevention Socket coupler type 903, sensor without product -20 … +50 °C ME 6 USB type B identification Spiral cable (max. 3 m) with Overfill prevention Socket coupler type AS 903, sensor with product -20 …...
  • Page 31: List Of Figures

    List of figures Figure 1: The ME 6 ... overfill prevention sensor testing device ..........3 Figure 2: Scope of delivery in carrying case as a set (e.g. ME 6 P) ..........5 Figure 3: Activation fields of the graphical user guidance............6 Figure 4: Status display ...........................7 Figure 5: Battery compartment in the rear side of the testing device ........8 Figure 6: Calibrating the touch screen ....................9...
  • Page 35: Instructions

    The overfill prevention sensor may be connected and disconnected while the overfill prevention sensor testing device is in operation. * Overfill prevention sensor testing devices using the PTC resistor principle are certified to T3, maximum T4 Page 1/2 FAFNIR GmbH Schnackenburgallee 149 c 22525 Hamburg Tel.: +49 / (0)40 / 39 82 07-0 www.fafnir.de...
  • Page 36 The device is normally maintenance-free. In the event of a defect, the device must b e s end back to FAFNIR or one of its agencies. The overfill prevention sensor testing device may only be charged via a USB connection if no overfill prevention sensor is connected.
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  • Page 40 FAFNIR GmbH Schnackenburgallee 149 c 22525 Hamburg, Germany Tel.: +49 / 40 / 39 82 07 – 0 Fax: +49 / 40 / 390 63 39 E-mail: info@fafnir.com Web: www.fafnir.com...

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Me 6Me 6 pMe 6 f

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