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Summary of Contents for Elliott MONSTER HAWK
- Page 1 MONSTER Hydraulically Driven Mechanical Rolling System Tube & Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation Operation and Maintenance Instructions www.elliott-tool.com...
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Page 3: Table Of Contents
TABLE OF CONTENTS Introduction ......................4 Safety Guidelines ....................5 Receiving & Installation ..................7 General Information ....................8 Operation Instructions ..................10 Technical Information ..................14 Parts List ......................15 Maintenance Instructions ................... 39 Adjustment & Repair ..................41 Troubleshooting Guide .................. -
Page 4: Introduction
INTRODUCTION Thank you for purchasing this Elliott product. More than 100 years of experience have been employed in the design and manufacture of this control, representing the highest standard of quality, value and durability. Elliott tools have proven themselves in thousands of hours of trouble-free field operation. -
Page 5: Safety Guidelines
Contact Elliott for all repairs. • Know Your Elliott Tool. Read this manual carefully to learn your tool’s application and limitations as well as the potential hazards specific to this tool. • Keep Work Area Clean and Well Lit. Cluttered, dark work areas invite accidents. - Page 6 • Store Idle Tools. When not is use, store your tool in a dry, heated, secured place. For more information see “Maintenance” section. • Maintain Labels and Nameplates. These carry important information and will assist you in ordering spare and replacement parts. If unreadable or missing, contact an Elliott service facility for a replacement. Monster Hawk...
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Page 7: Receiving & Installation
Utility Hook-Up The Monster Hawk requires an air supply of 90 psi at 10 cfm. A filter/regulator is supplied as standard. The regulator should be set to 90 psi max. Install the appropriate plug on the power supply cable located on the side of the electrical panel. Turn the lockout handle on the front of the electrical panel to ‘ON’. -
Page 8: General Information
GENERAL INFORMATION The power head is intended to hold and drive Elliott tube expanders (sold separately), and is to be used only for such purpose. The counter balance arm is intended to hold the expansion power head unit supplied with this machine, and is to be used only for such purpose. - Page 9 GENERAL INFORMATION The Monster Hawk contains several components intended for the safety of the operator. Safety Shut-Off Control Valve Located at the top of the column on the backside of the cable cylinder. This is a pilot-controlled valve that opens when an air supply of at least 45 psi is supplied to the pilot. When pressure drops below this the valve shuts and air cannot enter or escape from the cable cylinder.
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Page 10: Operation Instructions
NOTE: Typically, the required setting will be between 45-65 psi. If the arm continues to rise, SLOWLY turn the dial slightly in the counter-clockwise direction until the arm stops and maintains its position. The arm can now be manually moved into its desired vertical position. Monster Hawk... - Page 11 (0.50 tsp) of lubricant is deposited depending on the tube size. The lubricator can accommodate a wide variety of lubricants including those with viscosities in excess of equivalent 10W oil. Elliott recommends the P8395 or P8784 series water or petroleum based lubricants for use with the system.
- Page 12 NOTE: ONLY ADVANCE THE MANDREL WHILE INSIDE A TUBE. Failure to do so could allow the rolls to break from inside the cage and result in tool failure and harm to the operator and any bystanders. Locate the handle on the power head and follow the steps below to begin the expansion process. Monster Hawk...
- Page 13 Rotate the lever up for the ‘high’ feed rate, down for the ‘low’ feed rate. The flow control valve located next to the feed rate ball valve will control the ‘low’ feed rate only. NOTE: By design, the ‘low’ feed rate cannot exceed the ‘high’ feed rate. Monster Hawk...
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Page 14: Technical Information
TECHNICAL INFORMATION Monster Hawk Specifications Horizontal Radius Reach 7’ Minimum Vertical Reach 24” Maximum Vertical Reach 84” 91” height Working Area/Footprint 42.5” width (base) 42.0” depth (base) Unit Weight 1,690 lbs. Hydraulic Pump Electric Motor 15 HP Hydraulic Oil Tank Capacity... - Page 15 Monster Hawk...
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Page 16: Parts List
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Page 39: Maintenance Instructions
WARNING To reduce the risk of injury, always unplug all utility connections to machine before performing any maintenance. Contact Elliott for all repairs. Before Each Use 1. Inspect the air supply line filter/regulator. a.) Regulator should be set at 90 psi max. - Page 40 SSU (30-50 cst.) at 100°F (38°C). Normal operating viscosity range between 80- 1000 SSU (17-180 cst.). Maximum start-up viscosity is 4000 SSU (1000 cst.). See the included hydraulic power unit Installation and Maintenance Manual for further maintenance information. Monster Hawk...
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Page 41: Adjustment & Repair
If repairs are to be performed to the cable cylinder relieve ALL of the air. The bearings in the arm are pre-greased and do not require lubrication. If the bearings feel worn replace as necessary. Monster Hawk... -
Page 42: Troubleshooting Guide
3. The PLC inside the electrical cabinet is not receiving a signal from the handle controls. a.) To the left of the electrical cabinet is a removable panel to gain access to. Re-attach the handle cable plug to the electrical cabinet. Monster Hawk... - Page 43 Re-attach the cable at the transducer. 2. The transducer cable has become disconnected at the electrical cabinet. a.) To the left of the electrical cabinet is a removable panel to gain access to. Re-attach the transducer cable plug to the electrical cabinet. Monster Hawk...
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Page 44: Warranty
OBLIGATIONS, CLAIMS FOR LIABILITIES, RIGHTS AND REMEDIES, EXPRESS OR IMPLIED, ARISING BY LAW OR OTHERWISE, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY FOR MERCHANTABILITY AND FITNESS FOR PURPOSE. Seller’s total liability is limited to the lower of the cost of repair or replacement. Monster Hawk... - Page 45 Page Intentionally Left Blank Monster Hawk...
- Page 46 Contact Us Elliott Tool offers a complete line of precision tube tools to meet your needs. Locally Supported By: Contact us or your local support. Elliott Tool Technologies, Ltd. 1760 Tuttle Avenue Dayton, Ohio 45403-3428 www.elliott-tool.com/support Phone: +1 937 253 6133 • +1 800 332 0447 Fax: +1 937 253 9189 www.elliott-tool.com...
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