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Stallion SLC938 Manual

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Model: SLC938
Sunliner Coach - Corona, California U.S.A.

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  • Page 1 Model: SLC938 Sunliner Coach - Corona, California U.S.A.
  • Page 2 SERVICE LIFE, AND MUST BE TRANSFERRED TO ANY FUTURE OWNERS OR OPERATORS AS AN IMPORTANT PART OF THIS TRANSPORTATION SYSTEM. Stallion Bus Industries (“the manufacturer”) will, at its discretion, add to or edit this document as needed to provide the owner with any updates required by law or with information affecting the operation or safety of this coach.
  • Page 3 GENERAL INFORMATION EXTERIOR COMPONENTS INTERIOR COMPONENTS CONTROLS MECHANICAL TRANSMISSION ELECTRICAL ACCESSORIES / OPTIONS...

  • Page 4: General Information

    GENERAL INFORMATION Sunliner Coach - Corona, California U.S.A.

  • Page 5: Vehicle Identification Number (Vin)

    GENERAL INFORMATION VEHICLE IDENTIFICATION NUMBER (VIN) The Vehicle Identification Number is stamped on a plate located inside the vehicle on the upper step adjacent to the curbside wall. The D.O.T. Certification Plate certifies that the vehicle complies with all Federal Motor Vehicle Safety Standards for operation of a vehicle on public roadways in effect at the time of manufacture.
  • Page 6 GENERAL INFORMATION The ultimate responsibility for the safe operation of a motor vehicle is the duty of the operator. In the case of motor coach transport, many individual lives may be endangered if certain common- sense items are ignored or dismissed. Due to the nature of tort law and damages compensation law, it is of the utmost importance that you, the operator, take it upon yourself to insure that your vehicle and all of its systems are in operable condition and have been maintained to all pertinent specifications of the manufacturer and state and federal regulations.
  • Page 7 PRE-TRIP INSPECTION CHECKLIST DATE ________________ VEHICLE ____________________ MILEAGE: START: _________________ END: ____________________ DAILY TOTAL: _________________ INSPECT AND CHECK BELOW: NOTE DEFECTS BELOW: MECHANICAL 1. ENGINE OIL ______________________ __________________________ 2. COOLANT LEVEL _________________ __________________________ 3. WASHER FLUID LEVEL ____________ __________________________ 4. HYDRAULIC OIL __________________ __________________________ 5.

  • Page 8: Emergency Procedures

    EMERGENCY PROCEDURES In the event of accident, if the vehicle can be moved over to the shoulder of the road or at least out of traffic flow, DO SO IMMEDIATELY. IF SAFE TO DO SO, request that all passengers exit the vehicle and stand away from the vehicle until it is secured.
  • Page 9 MAINTEMANCE MANUAL: Refer to Freightliner’s Shuttle Bus Chassis Operator’s and Maintenance Manual furnished with your Sunliner Coach. The follow maintenance operations must be included ; Fastener Torque Checking: Bus Body to Chassis Anchorage fasteners must be torqued at the recommended intervals. Maintenance interval for this operation is M2. Same procedure as 31-01 frame fastener torque checking is to follow, always be sure to check bus frame to chassis rail anchorage at front and back of pass-through luggage compartment.

  • Page 10: Seat Upholstery

    COACH CARE & MAINTENANCE CLEANING the cloth after each application. The cleaning information provided in this section is Caution: Do not use soap, soap powder, regarded as recommended cleaning practices. ammonia, bleach, or any cleaning products Cleaning results will vary depending on the age containing these ingredients.
  • Page 11 COACH CARE & MAINTENANCE STAINLESS STEEL Rust Use a stainless steel cleaner and follow the Remove per method two. Apply a warm oxalic acid manufacturer’s directions. AVOID using abrasive solution to the stained area. Rinse with water. pads or steel wool to clean stainless steel surfaces. FORMICA Soften tar with benzene or naphtha.
  • Page 12 COACH CARE & MAINTENANCE The optional top tank holds 13 gallons and the lower tank holds 13 gallons . Install keyhole protectors prevent water penetration. Rinse off vehicle with water to remove loose dirt. Wash vehicle with a quality car wash The sump tank may be equipped with a heating soap, using a sponge or cotton mitt.

  • Page 13: Filling The Sump Tank

    COACH CARE & MAINTENANCE (cont.) FILLING THE SUMP TANK Fill the sump tank to half capacity through the water inlet connector and throw in a packet of commercial toilet deodorant thru lavatory toilet. DRAINING THE SUMP TANK Drain the sump tank once recirculating water in the toilet is soiled.
  • Page 14 COACH CARE & MAINTENANCE (cont.) If coolant level is low, fill surge tank with a 50-50 mix Wheels and Tires of ethylene glycol antifreeze and water. Refer to the vehicle maintenance manual for further information. It is of utmost importance that tires are kept inflated to their respective recommended pressure at all times.

  • Page 15: Exterior Components

    EXTERIOR COMPONENTS Sunliner Coach - Corona, California U.S.A.
  • Page 16 EXTERIOR COMPONENTS FRONT AND STREET SIDE 1. Front Identification Lamps (Yellow) Front Side Turn Signal 2. Side View Mirrors (Left & Right) 10. Side reflector / marker lamp (Yellow) 3. Fog Lights 11. Luggage Compartments (3), Streetside 4. High Beam Headlights 12.
  • Page 17 EXTERIOR COMPONENTS REAR 1. High-Mounted Brake Lights 4. Rear red reflectors 2. Rear View Camera 5. Engine Compartment Door 3. Rear Lamp Assemblies: 6. Rear License Bracket & Lamp Taillights 7. Rear Clearance Lamps (Red) Turn Signals 8. Rear Identification Lamps (Red) Back-Up (Reverse) Lamps 9.
  • Page 18 EXTERIOR COMPONENTS CURB SIDE 1. Side marker Lamp, rear (Red) 9. Reflector / marker , Front (Yellow) 2. Reflector / marker , Rear (Red) 10. Entry Door 3. Preheater Compartment Door 11. Side marker Lamp, Front (Yellow) 4. Battery Compartment Door 12.

  • Page 19: Entry Door

    ENTRY DOOR Main Entry Door (1) and Door Lock (2) The entry door may be locked and unlocked manually by inserting the door key into the door key switch (3), turn the key to the right (clockwise) then turn the door handle (2) to the left (counterclockwise) to unlock.

  • Page 20: Emergency Door Release

    ENTRY DOOR (Continued) Door Remote The door remote control unit has two functions – CLOSE and OPEN. To access the function buttons, slide the protective cover downward to expose the two buttons. Press the right (UNLOCK) button once to open the door. To close the door, press the left (LOCK) button once.

  • Page 21: Cargo Storage

    CARGO STORAGE Front Streetside Cargo Compartment Curbside Cargo Compartment Doors Three (3) doors on each side of the bus access the cargo / storage compartments. The forwardmost doors on each side are smaller separate compartments from the large pass-through compartment that is accessed by the center and rear doors on each side. The forward curbside cargo compartment contains the tools for changing the spare tire.

  • Page 22: Spare Tire

    SPARE TIRE SPARE TIRE Spare Tire Location (1) The spare tire is located underneath the vehicle, behind the front bumper. TIRE GEAR BOX ACCESS TIRE CRANK To access the tire, it must be lowered from its stowed position. The tire is secured in it’s location by two 1- 5/16”...

  • Page 23: Interior Components

    INTERIOR COMPONENTS Sunliner Coach - Corona, California U.S.A.

  • Page 24: Driver Seat

    DRIVER SEAT DRIVER SEAT CONTROLS The driver’s seat is a pneumatically-adjustable air-suspension seating system that will accommodate a wide variety of operator physiques and that can be adjusted for extreme comfort by most users. When getting ready to operate the vehicle for the first time, set the seat controls for best viewing height, and then proceed to adjust the auxiliary functions such as seatback angle, cushion rake angle, lumbar support, and suspension stiffness.
  • Page 25 DASHBOARD The instrument cluster, steering wheel, switch cluster, and warning lamp cluster are located directly in front of the driver. This area comprises the main information and control center for the operator. 1. Switch cluster #1 7. Steering wheel 2. Instrument Cluster 8.

  • Page 26: Instrument Cluster

    INSTRUMENT CLUSTER 1. Tachometer 7. Speedometer 2. Air Pressure – Main Tank 8. Service Information Display 3. Oil Pressure 9. Warning Lamps (Left & Right sides of Lamp / Diagnostic panel) 4. Coolant Temperature 5. Fuel Tank Level 6. Air Pressure – Auxiliary Tank...
  • Page 27 CONTROLS CONSOLE The driver’s controls console is located on the left side of the driver’s compartment, below the roadside front window. Most of the major controls for the vehicle are situated within easy reach of the operator at this location. 1.
  • Page 28 13- Manual regeneration switch ( Exhaust Aftertreatment) Engine EPA 2007 A flashing AFTERTREATMENT DIESEL PARTICULATE FILTER lamp indicates that the aftertreatment diesel filter needs to be regenerated at the next possible opportunity. Engine power may be reduced automatically. When this lamp is flashing, the operator should: 1- Change to more challenging duty cycle , such as highway driving , for at least 20 minutes.

  • Page 29: Steering Wheel

    STEERING WHEEL The steering wheel and column are adjustable for steering wheel angle and overall column height. The center pad on the steering wheel can be pressed at the upper outside edges (1) or at the center (2) to activate the horns. NOTE: Do not turn the steering wheel all the way to the right with the entry door open –...

  • Page 30: Climate Control

    CLIMATE CONTROL ThermoKing™ Climate Control Panel The vehicle’s interior environment is managed by the ThermoKing™ Controller located on the side control console. The controller functions by balancing heat, cooling, airflow, and intake air for maximum comfort. 1. Power (On / Off) Display Selector (Off / On / Interior Temp.
  • Page 31 CONTROLS Sunliner Coach - Corona, California U.S.A.

  • Page 32: Switch Cluster

    SWITCH CLUSTER #1 1. Microphone Jack 7. Windshield Wiper – High speed 2. Overhead lighting – Right / Left 8. Windshield Washer spray 3. Floor Heaters – Right / Left 9. Left windshield visor control 4. Driver’s Lights power 10. Right windshield visor control 5.
  • Page 33 SWITCH CLUSTER #2 1. Power Vent Fan Switch 7. Rear Rigth Video Screen UP/DOWN (optional) 2. Reading Lamp Power Switch 8. Not Used (Optional Lamps) 3. Front Video Screen Power 4. Front Video Screen UP/DOWN 5. Rear Video Screen Power 6.

  • Page 34: Ignition Switch

    IGNITION SWITCH The ignition switch is located on the lower right side of the dashboard. It has four positions: 1. ACCESSORY This position is the furthest left (counterclockwise) position of the switch. It allows use of the electrical items connected thru this option; the entertainment system, interior and exterior lighting, clock / thermometer, and P.A.

  • Page 35: Parking Brake

    PARKING BRAKE The parking brake is a pneumatic control switch (1) located on the left-hand driver’s control console. To apply the parking brake, make sure the vehicle is stopped, the transmission is in neutral, and the service air pressure is within operational limits. Pull upward on the button to activate the brake, push it downward to release the brake.

  • Page 36: Headlamp Switch

    HEADLAMP SWITCH HEADLIGHT SWITCH AND INSTRUMENT LIGHTING The headlight switch is a dual-switch setup, incorporating exterior lighting with instrument illumination in one location. The switch is on the left side of the dashboard next to the steering wheel. All exterior lights are off when the switch is at its left-most position. The first position to the right (Parking lights) will turn on the exterior clearance, parking, and side-marker lamps.
  • Page 37 MULTI-FUNCTION STALK The multi-function stalk is located on the left side of the steering wheel and is used to operate the following (exact functions depend on vehicle model): 1. Turn Signal: Move the lever all the way up or down to a locking position for right or left turn signals, respectively.

  • Page 38: Cruise Control Switch

    CRUISE CONTROL 2- SET 1- ON-OFF CRUISE CONTROL SWITCH The cruise control function is part of the Cummins engine management system. Cruise control allows the vehicle to operate at a designated speed without foot throttle manipulation from the driver. To activate the cruise control function, turn the OFF / ON / ACCELERATE switch (1) of the multifunction stalk to ON.
  • Page 39 CRUISE CONTROL (cont). Increasing Set Speed Decreasing Set Speed The vehicle cruise speed setting can be The vehicle cruise speed setting can be increased by one of the following methods: decreased by one of the following methods: Accelerate using the throttle pedal until the Depress and hold the SET switch until the desired speed is attained.
  • Page 40 MECHANICAL Sunliner Coach - Corona, California U.S.A.
  • Page 41 MECHANICAL ENGINE COMPARTMENT – Pre EPA 2007 Engine 1. Fire Suppression Nozzles (3) 2. Air Filter Restriction Indicator 3. Power Steering / Hydraulic Reservoir 4. Chassis VIN Number...
  • Page 42 MECHANICAL ENGINE COMPARTMENT Pre EPA 2007 Engine -cont. 5. Transmission Oil Dipstick 6. Engine Oil Dipstick 7. Engine Oil Filler Neck 8. Coolant Reservoir (Surge Tank)
  • Page 43 MECHANICAL ENGINE COMPARTMENT Pre EPA 2007 Engine -cont. AIR CONDITIONER BELT SIZE 1-Belt ref. AX-39 QTY. 1 Adjust belt tension with item “A”. 2- Belt ref. BX-40 QTY. 2 Adjust belt tension with item “B”. 3- Belt ref. BX-68 QTY. 2 Adjust belt tension with item “C”.
  • Page 44 MECHANICAL ENGINE COMPARTMENT – EPA 2007 Engine...
  • Page 45 MECHANICAL ENGINE COMPARTMENT EPA 2007 Engine -cont. 1. Fire Suppression Nozzles (3) 2. Air Filter Restriction Indicator 3. Power Steering / Hydraulic Reservoir 4. Chassis VIN Number 5. Transmission Oil Dipstick 6. Engine Oil Dipstick 7. Engine Oil Filler Neck 8.
  • Page 46 MECHANICAL ENGINE COMPARTMENT EPA 2007 Engine -cont. AIR CONDITIONER BELT SIZE 1-Belt ref. AX-39 QTY. 1 Adjust belt tension with item “A”. 2- Belt ref. BX-41 QTY. 2 Adjust belt tension with item “B”. 3- Belt ref. BX-78 QTY. 2 Adjust belt tension with item “C”.

  • Page 47: Engine Operation

    ENGINE OPERATION STARTING THE ENGINE Starting from the Driver’s Seat 1. Be sure parking brake is applied ( pulling upward on the PARKING BRAKE button). STOPPING THE ENGINE 2. Transmission in NEUTRAL 1. Apply the parking brake and place the transmission in NEUTRAL (N).
  • Page 55 TRANSMISSION Sunliner Coach - Corona, California U.S.A.
  • Page 56 TRANSMISSION USED WITH PERMISSION / Jan. 2008...
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  • Page 61 TRANSMISSION Refer to the Allison Transmission® section of your Stallion Bus Maintenance Manual for diagnostic code details.
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  • Page 72 TRANSMISSION NOTE: CUMMINS ENGINE COMES EQUIPED WITH AN EXHAUST BRAKE IN LIEU OF TRANSMISSION RETARDER.
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  • Page 91 ELECTRICAL Sunliner Coach - Corona, California U.S.A.

  • Page 92: Battery Compartment

    ELECTRICAL Warning: Unless otherwise stated, do not run the engine with the rear engine compartment door OPEN. BATTERY COMPARTMENT This compartment houses the batteries and electrical system disconnects. It is physically separated from the main engine compartment. The following items are located in the electrical compartment (vehicle configuration dependent): Engine pre EPA 2007 •...
  • Page 93 BATTERY COMPARTMENT –cont. Engine pre EPA 2007 • 12 Volt batteries • Chassis fuse/relay center 355 (1) • Chassis Parker Hydraulic fan control (2) • Chassis fuse/relay center (3) • Body main power relay (4) • Floor heaters fuses (5) •...
  • Page 94 ELECTRICAL FRONT ELECTRICAL COMPARTMENT (JUNCTION BOX) 1. Body main relay and fuse panel 2. Chassis fuse/relay center 335 3. Windshield Washer Fluid Reservoir 4. Dash harness connectors 5. Lighting control module 6. Entry door pneumatic valve...
  • Page 95 ELECTRICAL 24 VOLTS POWER SUPPLY 1. 12 / 24 Volt Switched-Mode Power Supply 2. Fuses 24V DC is supply to: TV Monitors Air Conditioner controller unit and Air conditioner alternator excitation Current. When 24Vdc excitation alternator is in place. Note: 24 Volt power supply unit optional location is in first luggage compartment roadside.
  • Page 96 ELECTRICAL 1-Main Electrical Disconnect Turn knob to “OFF” / “0” to disconnect batteries from electrical system. Engine Pre EPA 2007 2. Engine Diagnostic Connector Engine EPA 2007...
  • Page 97 ELECTRICAL Lamps & bulbs replacement SEE PHOTOS EXTERIOR COMPONENTS SECTION 2 HEADLAMP HIGH BEAM : Halogen bulb H1-55 12V 55W HEADLAMP LOW BEAM : Halogen bulb H1-55 12V 55W HEADLAMP TURN SIGNAL : Miniature Lamp B7 12V 21W FOG LAMP : Halogen bulb H3 12V 55W REAR COMBINATION LAMP: - TURN SIGNAL...
  • Page 98 WIRE NUMBER AND FUNCTION REFERENCE FUNCTION POWER SUPPLY FRONT AND REAR DOOR/ FREEZER WARNING LIGHTS SWITCH STEERING LIGHTS SWITCH RIGHT STEERING LIGHTS LEFT STEERING LIGHTS POWER SUPPLY WARNING LIGHTS SWITCH FLASH COMPONENT OUTPUT POWER SUPPLY STOP LIGHTS POWER SUPPLY INSTRUMENTS POWER SUPPLY AC.
  • Page 99 IGNITION SWITCH REPOSITION OF WIPER REPOSITION INTERMISSION GEAR FOR WIPPER SWITCH CLEANER PARKING BRAKE LIGHT INDICATOR LIGHT FOR REAR DOOR OPENING LOW SPEED OF WIPER HIGH SPEED OF WIPER CONTROL FOR START RELAY OUTPUT OF STOP LIGHT SWITCH CONTROL FOR CLOSING FRONT DOOR POWER FOR FLAMEOUT FRONT RIGHT SPEAKER FRONT RIGHT SPEAKER...
  • Page 100 FLOOR HEATER FAN REAR POWER SUPPLY WEBASTO POWER SUPPLY WEBASTO FLOOR HEATER FAN FRONT POWER SUPPLY FOR LUGGAGE HATCH LIGHT CLOCK POWER SUPPLY OVERHEAD LIGHT R. POWER SUPPLY DEFROSTER SPARE LUGGAGE HATCH LOCK LIGHT LUGGAGE COMPARTMENT LIGHT SPARE CONTROLLED FRONT STEP LIGHT CONTROLLED REAR STEP LIGHT SPARE POWER SUPPLY RETARDER CONTROL...
  • Page 101 12V POWER OUTPUT 12V POWER OUTPUT SPARE RELAY CONTROL CAPACITOR GROUND EXHAUST FAN DRIVER...
  • Page 139 ACCESSORIES Sunliner Coach - Corona, California U.S.A.
  • Page 140 LAVATORY The lavatory is located in the rear corner of the passenger compartment streetside. This service compartment is equipped with a chemical recirculated flush toilet or as option a nonrecirculated flush toilet , exhaust fan / fresh air intake, fluorescent lighting, mirror, toilet tissue dispenser and trash receptacle.
  • Page 141 COOLANT PREHEATER WEBASTO™ COOLANT PREHEATER The Webasto coolant preheater is used to maintain engine coolant temperature above 100°F in low temperature conditions. The preheater is located on the curb side of the vehicle in the engine compartment. To prepare for use, open the fuel supply valve (2). Turn on the unit by pressing the auxiliary heater switch located on the side switch console inside the bus.
  • Page 142 Corona , California New York , New York...

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