Etnyre Black-Topper BT Operation, Maintenance And Safety Manual
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Etnyre Black-Topper BT Operation, Maintenance And Safety Manual

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Summary of Contents for Etnyre Black-Topper BT

  • Page 7: General Safety Instructions

    GENERAL SAFETY INSTRUCTIONS...
  • Page 8 GENERAL SAFETY INSTRUCTIONS...
  • Page 9 INTRODUCTION REPORTING SAFETY DEFECTS...

  • Page 10: Component Location And Identification

    COMPONENT LOCATION AND IDENTIFICATION...
  • Page 11 COMPONENT LOCATION AND IDENTIFICATION...
  • Page 12 COMPONENT LOCATION AND IDENTIFICATION...
  • Page 13 COMPONENT LOCATION AND IDENTIFICATION...
  • Page 14 COMPONENT LOCATION AND IDENTIFICATION...
  • Page 15 COMPONENT LOCATION AND IDENTIFICATION...

  • Page 16: Preparing For Operation

    PREPARING FOR OPERATION INSPECTION HYDROSTATIC DRIVE INITIAL START-UP Introduction Engine Driven Units Hydrostatic Models...
  • Page 17 PREPARING FOR OPERATION Start-Up Instructions...
  • Page 18 PREPARING FOR OPERATION ESTABLISHING FLOW RATE/GROUND SPEED RATIO Introduction Using the Etnyre Computator...
  • Page 19 PREPARING FOR OPERATION Establishing Flow Rate/Ground Speed Ratio To Spray RECORDING SETTINGS WITH HYDROSTATIC DRIVE...
  • Page 20 PREPARING FOR OPERATION Draining Discharge Header Cleaning Discharge Strainer TESTING Engine Driven Units EQUIPMENT PREPARATION Draining Circulating System and Spray Bar...
  • Page 21 PREPARING FOR OPERATION Electrode Assembly Adjustments Hydrostatic Units START-UP OF HIGH PRESSURE FUEL OIL BURNERS...
  • Page 22 PREPARING FOR OPERATION Burner Air Band Settings Adjust Hydraulic System Relief Valve Setting Set Burner Blower Wheel Speeds...
  • Page 23 PREPARING FOR OPERATION Check Ignition Transformer Spark Fire Burners CALIBRATING DISTRIBUTOR...
  • Page 24 PREPARING FOR OPERATION SPRAY BAR VALVE ADJUSTMENT “FC” Bar “TUC” Bar...
  • Page 25 PREPARING FOR OPERATION...

  • Page 26: Filling Instructions

    FILLING INSTRUCTIONS FILLING DISTRIBUTOR THROUGH FILL LINE Connections and Preliminary Checks...
  • Page 27 FILLING INSTRUCTIONS Preheating Engaging Pump...
  • Page 28 FILLING INSTRUCTIONS FILLING DISTRIBUTOR THROUGH MANHOLE Pumping...
  • Page 29 FILLING INSTRUCTIONS...

  • Page 30: Heating Bitumen In Distributor

    HEATING BITUMEN IN DISTRIBUTOR LIQUID PROPANE GAS (LPG) BURNERS...
  • Page 31 HEATING BITUMEN IN DISTRIBUTOR LIQUID PROPANE GAS (LPG) BURNERS MANUAL CONTROL BURNERS Burner Control Valves LPG SUPPLY TANK REQUIREMENTS Burner Operation...
  • Page 32 HEATING BITUMEN IN DISTRIBUTOR LIQUID PROPANE GAS (LPG) BURNERS BURNERS WITH OUTFIRE CONTROL Equipment Design...
  • Page 33 HEATING BITUMEN IN DISTRIBUTOR LIQUID PROPANE GAS (LPG) BURNERS Operation BURNERS WITH AUTOMATIC IGNITION AND TEMPERATURE LIMITING CONTROL Equipment Description...
  • Page 34 HEATING BITUMEN IN DISTRIBUTOR LIQUID PROPANE GAS (LPG) BURNERS Burner Operation Calibrating the Thermostat...

  • Page 35: Low Pressure Atomizing Burners

    HEATING BITUMEN IN DISTRIBUTOR LOW PRESSURE ATOMIZING BURNERS GENERAL INFORMATION BLOWER DRIVES PTO Driveline Units...
  • Page 36 HEATING BITUMEN IN DISTRIBUTOR LOW PRESSURE ATOMIZING BURNERS Hydraulic Motor Driven Units BURNER OPERATION ON ENGINE DRIVEN UNITS...
  • Page 37 HEATING BITUMEN IN DISTRIBUTOR LOW PRESSURE ATOMIZING BURNERS BURNER OPERATION ON HYDROSTATIC Hydraulic Motor Driven Units UNITS Units With PTO Blower Drive...

  • Page 38: High Pressure Fuel Oil Burners

    HEATING BITUMEN IN DISTRIBUTOR HIGH PRESSURE FUEL OIL BURNERS...
  • Page 39 HEATING BITUMEN IN DISTRIBUTOR HIGH PRESSURE FUEL OIL BURNERS...

  • Page 40: High Pressure (Kerosene) Generating Burners

    HEATING BITUMEN IN DISTRIBUTOR HIGH PRESSURE (KEROSENE) GENERATING BURNERS...
  • Page 41 HEATING BITUMEN IN DISTRIBUTOR HIGH PRESSURE (KEROSENE) GENERATING BURNERS...

  • Page 42: Circulating Product In Tank

    CIRCULATING PRODUCT IN TANK SET-UP Engine Drive Units...
  • Page 43 CIRCULATING PRODUCT IN TANK Hydrostatic Drive Units...

  • Page 44: Circulating Product In Bar

    CIRCULATING PRODUCT IN BAR SET-UP CIRCULATING PRODUCT IN BAR...

  • Page 45: Spraying Operations

    SPRAYING OPERATIONS GENERAL Adjusting Spray Bar Nozzle Angle Adjusting Spray Bar Height Valve Settings...
  • Page 46 SPRAYING OPERATIONS...
  • Page 47 SPRAYING OPERATIONS SPRAYING WITH ENGINE DRIVE MODELS CIRCULATING PRODUCT FOR SPRAYING OPERATIONS SPRAYING WITH HYDROSTATIC MODELS...
  • Page 48 SPRAYING OPERATIONS SHOULDER SPRAYING “TUC” Spray Bar “FC” Spray Bar...
  • Page 49 SPRAYING OPERATIONS DRAWING MATERIAL IN BAR BACK INTO TANK...
  • Page 50 SPRAYING OPERATIONS HAND SPRAYING...
  • Page 51 SPRAYING OPERATIONS PUMP OFF AFTER SPRAYING TRANSFERING MATERIAL FROM SUPPLY SOURCE TO STORAGE...
  • Page 52 SPRAYING OPERATIONS DRAINING CIRCULATING SYSTEM AND SPRAY BAR...
  • Page 53 SPRAYING OPERATIONS FLUSHING BAR, CIRCULATING SYSTEM AND TANK WASHOUT TO PREVENT CONTAMINATION OF THE BINDER MATERIAL...

  • Page 54: Troubleshooting

    TROUBLESHOOTING...
  • Page 55 TROUBLESHOOTING...

  • Page 56: Servicing The Etnyre P-15 Pump

    SERVICING THE ETNYRE P-15 PUMP VACUUM CHECK PUMP DISASSEMBLY AND INSPECTION IMPELLER INSTALLATION AND PUMP ASSEMBLY...

  • Page 57: Hydrostatic Pumps And Motors

    HYDROSTATIC PUMPS AND MOTORS DYNAPOWER HYDROSTATIC MOTOR PRESSURE CHECK AND ADJUSTMENT Equipment Required Initial Pressure Check Pressure Evaluation...
  • Page 58 HYDROSTATIC PUMPS AND MOTORS DYNAPOWER Hydraulic Motor Case Drain Flow Rate Check Hydraulic Pump Case Drain Flow Rate Check Hydraulic Motor Relief Valve Adjustment...
  • Page 59 HYDROSTATIC PUMPS AND MOTORS DYNAPOWER Type II Hydraulic Motor Type I Hydraulic Motor...
  • Page 60 HYDROSTATIC PUMPS AND MOTORS DYNAPOWER Type III Hydraulic Motor Case Leakage DYNAPOWER GENERATION II UNITS...
  • Page 61 HYDROSTATIC PUMPS AND MOTORS DYNAPOWER Adjustments...
  • Page 62 HYDROSTATIC PUMPS AND MOTORS DYNAPOWER...
  • Page 63 HYDROSTATIC PUMPS AND MOTORS SUNDSTRAND START-UP AND MAINTENANCE Fluids Start-Up Procedure Maintenance...
  • Page 64 HYDROSTATIC PUMPS AND MOTORS SUNDSTRAND TROUBLESHOOTING Gauge Installation...
  • Page 65 HYDROSTATIC PUMPS AND MOTORS SUNDSTRAND INSPECTIONS AND ADJUSTMENTS Manual Displacement Control (MDC) Hydraulic Displacement Control (HDC) Neutral Adjustment Electric Displacement Control (HDC) Neuttral Adjustment...

  • Page 66: General Fuel Data And Heating Terminology

    GENERAL FUEL DATA AND HEATING TERMINOLOGY FUEL DATA Closed Flash Point APPROXIMATE BURNER FUEL CONSUMPTION Propane Fire Point Low Pressure Fuel Oil Ignition Temperature (Kindling Temperature) Convection Kerosene Generating HEATING TERMINOLOGY Conduction Flash Point (Open Cup)

  • Page 67: Acceptable Hydraulic Fluids

    ACCEPTABLE HYDRAULIC FLUIDS...

  • Page 68: Lubrication Chart

    LUBRICATION CHART...

This manual is also suitable for:

Black-topper bxBlack-topper bt/sam

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