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Thor Gas Hob
Installation and Operation Instructions
Model: GL169-P, GL169-N
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the
equipment. For Warranty Service and/or parts, this information is required.
Model Number
WARNING: For your safety, do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other appliances. Keep the area
free and clear of combustible materials.
WARNING ： Improper
maintenance can cause property damage, injury, or death. Read the installation
operating and maintenance instructions thoroughly before installing, or
servicing this equipment.
WARNING：Instructions must be posted in a prominent location. All safety
precautions must be taken in the event the user smells gas. Safety information
can be obtained from your local gas supplier.
Ver. 2 (Rev. 0) 2016-05
Serial Number
installation,
Fourth Way, Avonmouth, Bristol, BS11 8TB,
United Kingdom
Gas heated catering equipment (TYPE A)
adjustment,
alteration,
0359-15
PIN: 0359CN1290
BS EN203-1:2014
Date Purchased
service
or
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Summary of Contents for THOR GL169-P
- Page 1 PIN: 0359CN1290 BS EN203-1:2014 Gas heated catering equipment (TYPE A) Model: GL169-P, GL169-N IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or parts, this information is required.
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Page 2: Table Of Contents
Table of Contents Introduction ................3 ..Specifications ................4 Installation ................. 6 III. Operation Guide ................ 10 Cleaning Instructions ..............13 Gas Conversion ................. 16 Troubleshooting ................. 21 VII. Exploded View ................. 22 VIII. Spare Parts List ................. 24 Declaration of Conformity ............ -
Page 3: Introduction
Introduction Congratulations on your new THOR Gas Hob! You will be pleased with your THOR Gas Hob, and to make sure that you get the most benefit from it, you must first read the Installation and Operation Manual. Please contact your dealer or distributor if you are not sure about any aspect of the installation, instruction or the performance of your equipment. -
Page 4: Specifications
It is fitted with full pilot and flame failure protection. Pack Contents The following are included: Thor Gas Hob Gas Stand Instruction Manual Conversion kit for Propane (for GL169-P units only) Dimensions L – Length H – Height D – Depth Models... - Page 5 Gas Specification Table Natural Gas Propane Butane Gas Type (G20) (G31) (G30) (G30/G31) Models GL169-N GL169-P GL169-P GL169-P Single burner Heat Input (KW) No. of burners Total Heat Input (KW) 35.2 35.2 30.4 30.4 Manifold Pressure (mbar) 28-30/37 Supply Pressure (mbar)
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Page 6: Installation
Installation III. Installation Requirements Only qualified and/or authorized persons must carry out the installation, gas conversion, and servicing/repair of this equipment. Components having adjustments protected by the manufacturer are not to be adjusted by the installation person. They must only be adjusted by an authorized service . This equipment must be installed in an area with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health. - Page 7 Position the equipment in its approximate working location, then install the feet or gas stand provided. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free operation. The minimum installation clearances shown are to be adhered to. Do not put the equipment in an area where the equipment’s flue may be obstructed.
- Page 8 Install the Flue Remove the Flue from the packaging. Then, remove all protective film from the flue. Install the flue at the back of the unit by pushing it down, while fitting and aligning on both sides. Flue Gas Connection Only qualified and/or authorized persons must carry out the gas connection, testing and commissioning of this equipment.
- Page 9 Testing & Commissioning Check the burner operating pressure. It is taken at the Manifold Pressure Test Point, with two (2) burners operating at “High Flame” setting. Remove the knobs/dials, and open the front panel cover. Manifold Pressure Test Point Remove the plug from the Manifold Pressure Test Point. Install a portable manometer on the Manifold Pressure Test Point.
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Page 10: Operation Guide
Operation Guide NOTE: This equipment is only for professional use and that it shall be used by qualified persons. Parts or components that have adjustments which are protected by the manufacturer or his agents shall not be adjusted by the user/ operator. Please use woks with a diameter between 240mm to 280mm. - Page 11 Lighting the Pilot Burners The burners of this Gas Hob are fitted with individual standing pilots, which allows the main burners to be turned ON or OFF without the need to manually re-light the burner each time that it is turned OFF, as the burner will automatically lit itself by the pilot burner. Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which will shut off the gas supply to that burner in the event that the pilot burner flame goes out, so that un-burnt gas is not expelled to the surroundings.
- Page 12 Main burner air supply: For efficient burner operation, a proper balance of gas volume and primary air supply must be maintained which will result in complete combustion. Insufficient air supply results in a yellow streaming flame. Primary air supply is controlled by an air shutter on the front of the burner. Loosen the lock screw and adjust the air shutter to just eliminate the yellow tips of the burner flame.
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Page 13: Cleaning Instructions
Cleaning Instructions CAUTION! Always turn the unit OFF, and follow the lock-out/tag-out procedure before performing cleaning and maintenance operation. Allow the unit to cool down first, before starting any cleaning or maintenance operation. General Clean the Gas Hob regularly. A clean Gas Hob looks better, will last longer and will perform better. - Page 14 WEEKLY CLEANING: Trivets and Burners: Remove the trivet/s from the equipment. Remove the burner. Loosen the burner lock screws. Scrape off the caramelized or carbonized food debris from the trivets and burners using soft bristled wire brush or copper brush. Ensure that food debris that was scraped off from the burner shall not go inside the burner port holes.
- Page 15 Flue and other exterior surface: To remove grease and food splatter, which have BAKED on the flue and other exterior surface, apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines, so that it will not mar the finish of the stainless steel. Never rub with a circular motion.
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Page 16: Gas Conversion
Gas Conversion CAUTION! Only qualified/authorized service persons are to carry out gas conversion operations. Before proceeding with the gas conversion procedure, allow the unit to cool down first, and ensure that the main gas supply connected to the equipment is shut-off, and lock-out/tag- out procedure is followed, to prevent injury to persons or damage to properly. - Page 17 Replace the Pilot Injectors Remove the pilot cover. Slacken the two screws of the pilot cover and remove it. Pilot Cover Screws Disconnect the pilot pipe assembly from the pilot injector. Slacken the nut of the pilot pipe to allow for easy removal. Use 10mm spanner Pilot Injector/ FDS Injector Pilot Pipe Assembly...
- Page 18 Install the Low Flame Adjustment Screw. Ensure to use the correct Low Flame Adjustment Screw for the gas type that the unit will operate on. See table below. Refer also to the Gas Specification Table on page 5 of this manual. LOW FLAME RECOMMENDED GAS TYPE...
- Page 19 Remove the plug from the Manifold Pressure Test Point and install a manometer. Check for gas leak on the connection. Manifold Pressure Test Point Turn ON the isolation gas valve, and open two (2) burners and set at “High Flame”. Check the pressure reading in the manometer.
- Page 20 Gas Conversion Kits Item Name Gas Hob Item No. Single Supply Manifold Pilot Country of Main Burner burner Category Pressure Pressure Burner destination Injector Heat (mbar) (mbar) Injector Input(KW) AT,BG,CZ,DK,EE,FI,GR,HR, HU,IS,IE,IT,LV,LT,NO,PT, 44#(Ø 2.18mm) 0.45 RO,SK,SI,ES,SE,CH,TR,GB DE,LU,PL 44#(Ø 2.18mm) 0.45 BE,FR I2E+ 44#(Ø...
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Page 21: Troubleshooting
Troubleshooting VII. PROBLEM POSSIBLE CAUSE ACTION TO TAKE Check the gas tank. Ensure that it is not empty. Check the gas pressure. Ensure that Not enough gas or gas pressure. you have sufficient gas pressure. Call your gas provider. ... -
Page 22: Exploded View
Exploded View VIII. - Page 23 Exploded View...
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Page 24: Spare Parts List
Spare Parts List MODEL DESCRIPTION Part No. GL169-P GL169-N Dial 06.05.1471455 Thor Badge 01.02.1005263 Front Control panel 01.05.1029283 Control rack 01.05.1028909 Frame weld assy. 06.05.1471835 Cast Burner Assembly 06.05.1472463 Trivet 01.11.1062047 Flue assembly 06.05.1471837 Copper Joint 01.02.1005351 Burner support 06.05.1471836 Heating insulation 01.05.1028912... - Page 25 MODEL DESCRIPTION CODE GL169-P GL169-N FDS injector/Pilot injector-Ø 0.25 01.20.1068512 (for Propane/Butane/LPG) FDS injector/Pilot injector-Ø 0.45 01.20.1068513 (for Natural Gas) Main Burner Injector/Orifice 01.20.1068654 (for LPG and Butane) - #54 Main Burner Injector/Orifice 01.20.1068653 (for Propane) - #53 Main Burner Injector/Orifice 01.20.1068644...
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Page 26: Declaration Of Conformity
Declaration of Conformity... - Page 28 Fourth Way, Avonmouth, Bristol, BS11 8TB, United Kingdom Ver. 2 (Rev. 0) 2016-05...
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