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Related Manuals for JJM Boiler Works CBM-226
Summary of Contents for JJM Boiler Works CBM-226
- Page 1 Revised - March, 2019 CBM-226 Installation Operation & Maintenance Model: CBM-226 Acidic Condensate pH Treatment Tube 14 Coleman Ave. Westfield, MA 01085 690 Island Way Unit 206, Clearwater, FL 33767 jjmboilerworks.net 413-527-1893 413-427-3373...
- Page 2 ALL JJM NEUTRALIZING PRODUCTS WARNING JJM® neutralizers are sized by BTU input to establish a flow rating. Job site conditions will determine neutralizer design. See GPH chart below. How much fireside condensate will my equipment develop? Hot water heaters / Boilers / Furnaces / Economizers Equipment Efficiency GPH Condensate .725 / Per 100,000 BTU Input...
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Page 3: Replacement Parts
CBM-226 Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance Overview Install all electrical wiring in accordance with the National DANGER Electrical Code and local requirements. Indicates a condition or hazard which will cause severe NOTICE personal injury, death or major property damage. -
Page 4: Application Restrictions
CBM-226 Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance Overview Read before proceeding What is pH? Failure to comply with these guidelines could result The pH measurement of a fluid is an indicator of the acidity or in severe personal injury, death or substantial alkalinity. -
Page 5: Installation
CBM-226 INLINE NEUTRALIZER TUBE CBM-226 Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance CBM-226 INLINE NEUTRALIZER TUBE Installation Figure 1 CBM-226 condensate neutralizing tubes – features and dimensions TOP VIEW TOP VIEW 4.5” 4.5” 22.5” with black couplings 22.5”... - Page 6 CBM-226 Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance Installation (continued) Piping Options - Overflow by-pass piping See Figure 4 and Figure 5 for installation with a y-fitting for an overflow by-pass line. Instruct the owner to notify the service technician immediately if Locate the overflow discharge so flow can be easily seen.
- Page 7 CBM-226 Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance Installation (continued) Figure 3 Figure 6 Piping for Single Heating Unit with Piping for Single Heating Unit with Condensate Pump Condensate Pump Boilers / Hot Water Heaters / Furnace Condensate Drains...
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Page 8: Maintenance
CBM-226 Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance Installation (continued) Figure 4 Figure 9 Piping for Single Heating Unit with Common Piping for Single Heating Unit with Common pH Treatment Tube or Tank pH Treatment Tube or Tank... -
Page 9: Maintenance Procedures
Maintenance Procedures Maintenance Procedures Acidic wastewater neutralizers like all filtering devices need both maintenance and replacing. When the pH falls below 5.0 at the outlet port of any neutralizer the active ingredient must be replaced. Media replacement schedule will depend on several factors including Operating Hours, Efficiency, System Design, and Neutralizer Piping Scheme. The active ingredient in the case of JJM™ products is Magnesium Hydroxide Pellets. The trade name is ph Power Pellets®. Before changing the pellets when the pH level falls below 5.0 you can get the most out of your neutralizer by first agitating the pellets. In the case of an inline tube products try lightly tapping the outer sides of the tube with a rubber mallet several times and then check the ph level once again at the outlet port. You may find that your ph level has risen back into the 5.0 to 9.5pH range. Models CBM-226 and CBM-227 can be turned 180 degrees by loosing the poly coupling stainless steel clamps and twisting the tube so as to have the “THIS SIDE UP LABEL” at the bottom floor level. When your neutralizer is a tank product with loose pellets you can simply use a wooded dowel to stir the pellets and again use fresh tap water to flush out the tank. If your neutralizer pellets are incased in a porous pellet bag there are three methods to agitating the pellets: 1. Remove the pellet bag or bags from the tank and using your hands move the pellets around inside the bags. 2. Using a five- gallon bucket filled with fresh tap water, use step one with the bag under water. 3. Using a fresh water hose slowly pour fresh water over both sides of the pellet bag and also use method one. If the pH level is has not risen back into the safe range of 5.0 to 9.5 pH the pellets must be replaced. If you have our Model V-250 or V-250 Combi vertical canisters try the following method: 1. Twist off the outer canister to get access to the inner pellet cartridge and over a five-gallon pail shake the Cartridge several times to agitate the pellets. 2. Again using a five- gallon pail filled with fresh tap water let the cartridge soak for five minutes under water and then drain and hand shake the cartridge to agitate the pellets. Also clean out any sediment which may be held within the outer canister. DURING ALL OF THE ABOVE PROCEEDURES THE FOLLOWING SAFETY ITEMS MUST BE USED: 1. WEAR SAFETY GLASSES 2. WEAR RUBBER OR LATEX PROTECTIVE GLOVES 3. SHUT OFF ALL ELECTRICAL POWER TO THE HEATING UNIT OR UNITS BEFORE SERVICING YOUR NEUTRALIZERS. The pellets are Non-Hazardous and can be disposed of in your normal refuge. MSDS sheets can be found online at www.jjmboilerworks.net Any questions can be directed to JJM Boiler Works, Inc. @ 413-527-1893 or at www.jjmboilerworks.net 14 Coleman Ave. Westfield, MA 01085 690 Island Way Unit 206, Clearwater, FL 33767 jjmboilerworks.net...