AMETEK Electronic Systems SURGEX UPS-32020-80 User Manual
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AMETEK Electronic Systems SURGEX UPS-32020-80 User Manual

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Uninterruptible Power Supply
UPS-32020-80
User Manual
© 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com / UM-UPS-32020-80-Rev-A

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Summary of Contents for AMETEK Electronic Systems SURGEX UPS-32020-80

  • Page 1 Uninterruptible Power Supply UPS-32020-80 User Manual © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com / UM-UPS-32020-80-Rev-A...

  • Page 2: Table Of Contents

    UPS Operation: Manual Maintenance Bypass Mode Touch Screen Description, Calibration, Using the Touch Screen Touch Screen Descriptions (Monitoring) UPS Startup Sequence UPS Shutdown Sequence UPS Maintenance Bypass Sequence Monitor Functions © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 3 Block Diagram (UPS + 3 Breaker MBS + Input Step-Down Transformer) Block Diagram (UPS + 3 Breaker MBS + Output Isolation Transformer) Block Diagram (UPS + 3 Breaker MBS + Input/Output Transformers) Facility Data Planning Guide © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 4: Introduction And Safety

    CAUTION: HOT SURFACE – Do not touch! Risk of burn hazard. CAUTION: REFER TO OPERATOR’S MANUAL—refer to operator’s manual for additional information, such as specific operating and/or maintenance instructions. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 5 Information of Special Note--Specific handling or operational instructions may apply. Phase--This is the electrical symbol for the word “phase”. Recycle—equipment or components are made of recyclable material, please contact your local recycling center for proper disposal. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 6: Note To Users

    The UPS has an internal EMI filter for purposes of enhancing electromagnetic compatibility with the input mains supply. This filter produces leakage current to earth on the input mains. When selecting a circuit breaker for the branch circuit © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 7 SURGEX was negligent regarding the design or manufacture of the part. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 8: Installation

    Note: SURGEX encourages the end user to retain all shipping materials until the UPS has been inspected, installed and verified for proper operation. The SURGEX UPS-32020-80 UPS utilizes internal batteries which are pre-assembled in individual trays and shipped separately from the UPS. These trays come completely wired and ready for connection to the internal battery harness of the UPS.
  • Page 9 UPS is in its final location, and at the time of initial startup. Fig. 2-1 Fig. 2-2 Fig. 2-3 Shipping bracket bolts (3 per side) Leveler Fig. 2-4 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 10: Ups Installation

    “Off” position, and the Manual Maintenance Bypass is in the “Normal” position, before making any connections to this UPS. The SURGEX UPS-32020-80 requires a 208V three phase, four wire (+ ground) input for proper operation. Input over current protection and the output disconnect are to be provided by the user.

  • Page 11: Clearance Guide

    12 Inches SURGEX 6 Inches 6 Inches UPS-32020-80 Front of UPS 36 Inches Minimum Clearance Guidelines © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 12: Wiring Guide

    UPS (Fig.2.6) Firmly grab the left hand side of the door and pull outward. The magnetic keepers will release and the door will open exposing the flat front of the UPS (Fig.2.7). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 13: Ups Connector Terminals And Lug Locations

    UPS. (Their operation is described elsewhere in this manual) Fig. 2-8 UPS-front view with door opened and terminal safety cover removed © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 14 TB2 from TB3. The grounding locations are marked with the following symbols: Protected Earth (Input) Earth (Output) © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 15 (LINE) and output (LOAD) phase conductors. Keeping in mind this UPS requires an input neutral for proper operation. Once all conductors are properly landed and sufficiently tightened to their respective torque specs, the terminal safety cover may be reinstalled. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 16 #16 to # 0 #4 AWG AWG** Gnd. (All #6 AWG #6 -2/0 AWG** 120 In-lbs. models) * To be provided by customer ** 75°C min. rated CU conductors only © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 17: Product Specifications

    208VAC, 3Phase 4 Wire Input Synchronization Voltage Range +/- 10% of Nominal Input Frequency Tracking Range +/- 3 HZ Output Fault Clearing 400% for 10s, 1000% for ½ cycle © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 18 Recommended: 30% to 90% Acoustical Noise level Maximum: 5% to 95% Heat Dissipation ( @ 208v input) < 54dba @ 1 meter 20kVA = 7.60 kBTU / Hr. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 19: Operation

    The SURGEX UPS-32020-80 UPS is a continuous-duty, solid state, transformerless, 208V three phase 4 wire true online double conversion system, which provides uninterruptible power to critical loads. The SURGEX UPS-32020-80 UPS maintains power to the critical load during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out-of-tolerance frequency conditions.

  • Page 20: Ups Operation: Battery Mode

    The inverter continues functioning as in normal mode, supplying AC power to the critical load. Manual Maint. Bypass Static Bypass Switch CRITICAL CUSTOMER LOAD SUPPLY Disconnect Battery Static Breaker Switch Rectifier Inverter Battery UPS Cabinet © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 21: Ups Operation: Bypass Mode

    Note: The rectifier will continue to charge the batteries when in this state. Manual Maint. Bypass Static Bypass Switch CRITICAL CUSTOMER LOAD SUPPLY Disconnect Battery Static Breaker Switch Rectifier Inverter Battery UPS Cabinet © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 22: Ups Operation: Emergency Bypass

    Manual Maint. Bypass Static Bypass Switch CRITICAL CUSTOMER LOAD SUPPLY Disconnect Battery Static Breaker Switch Rectifier Inverter Battery UPS Cabinet © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 23: Ups Operation: Manual Maintenance Bypass Mode

    Manual Maint. Bypass Static Bypass Switch CRITICAL CUSTOMER LOAD SUPPLY AC Disconnect Battery Static Breaker Switch Rectifier Inverter Battery UPS Cabinet © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 24: Touch Screen Description, Calibration, Using The Touch Screen

    THE TOUCH SCREEN The SURGEX UPS-32020-80 UPS utilizes a state of the art full color (262K colors) TFT LCD 5.7” (diagonal measure) touch screen as its primary user interface. This powerful tool allows the user to observe and control all operations of the UPS by moving through a series of menu screens.

  • Page 25: Touch Screen Descriptions (Monitoring)

    Battery Cabinet option Action buttons Scroll for hidden action buttons State of UPS User information alert- when touched takes user to the relevant informational screen Date and Time © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 26: Ups Startup Sequence

    AUTHORIZED PERSONNEL WILL VOID YOUR WARRANTY! UPS User’s Start-up Sequence: The SURGEX UPS-32020-80 UPS utilizes a hinged front door to access its three primary switches. These switches are described as (L-R): AC Input which will disconnect the UPS from the AC source, the Manual Maintenance Bypass which will seamlessly transfer the critical load to an alternative current path allowing the UPS to be serviced, and the Battery Disconnect which directly connects the battery string(s) to the DC bus.
  • Page 27 Step 1: Close the AC Input Switch. This will supply power to the UPS and cause the initializing screen to become illuminated (Fig. 4-7). This screen should be visible for approximately 15-20 seconds, and should transition into the start-up bypass screen (Fig 4-8 & 4-9). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 28 Step 2: The UPS will pre-charge the rectifier and start to energize the DC bus. Once the bus is fully charged, the unit will alarm to let the user know that the batteries are disconnected and the © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 29 “start” action button must be pressed AND dragged to the larger gray square to the right. Fig. 4-14 The UPS will initialize and execute the start function to turn on the inverter (Fig. 4-14). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 30 To return to the “Home” screen from any other screen, simply press the home icon in the upper left corner. Pressing the “back” button on the bottom of various screens will take you to the previous screen only. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 31: Ups Shutdown Sequence

    Step 2: Drag and drop the red “stop” action square to the larger gray square to the right. The UPS will transfer to static Bypass mode (Fig. 4-17). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 32 An audible alarm will sound when the breaker is open. This alerts the user to the state of the battery breaker (Fig. 4-19 & 4-20). AC Input Fig. 4-21 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 33: Ups Maintenance Bypass Sequence

    AC supply feeding this UPS may now be de-energized. Maintenance Bypass Mode The SURGEX UPS-32020-80 UPS is supplied with a make-before-break maintenance bypass switch as a standard feature. This switch allows the user to transfer the UPS to an alternate current path for service or troubleshooting, without affecting the applied load.
  • Page 34 UPS is now in bypass mode and the critical load is no longer battery protected (Fig. 4-24 & 4- 25). Fig. 4-25 Battery Disconnect Fig. 4-26 Fig. 4-27 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 35 Step 3: Rotate the Maintenance Bypass Switch to the “bypass” position (Fig. 4-29). The maintenance bypass path will now appear (Fig 4-30). An Alarm will appear to indicate this state (Fig 4-31). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 36 Live voltages are still present at the Input / Output terminals of the UPS. Once necessary repairs or maintenance is completed, the unit may be re-transferred back to inverter for normal operation by following these steps: © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 37 (Fig. 4-34). This screen should be visible for approximately 15-20 seconds, and should transition into the start-up bypass screen (Fig. 4-35 then Fig. 4-36). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 38 Battery Disconnect Fig. 4-37 Fig. 4-38 Step 6: When prompted, close the battery breaker (Fig. 4-37). The display will confirm this operation (Fig. 4-38). Maintenance Bypass NORMAL BYPASS © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 39 Step 9: The “start/stop” screen will appear. To actually execute the start sequence the “start” action button must be pressed AND dragged to the larger gray square to the right (Fig.4-41). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 40 Note: The bypass path has now changed from green to gray. The main power path is now green, the critical load will once again be battery protected (Fig. 4-43). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 41: Monitor Functions

    L-L voltage, RMS phase current, and frequency of the available bypass ALARM SUMMARY: displays details of any current alarms OPERATION SUMMARY: # of times on batteries, inverter & rectifier run times in hours © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 42 Input voltage & kVA, and output current. The sample rate for these values is set up in the control menu. RELAY STATUS: shows configuration of relay contacts © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 43: Control Functions

    Date/Time, configure I/O ports and contacts and set the default language of the unit (Fig. 4-46). In addition, the user may choose to enable PIN security on certain functions of the UPS. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 44 Fig. 4-46 Setting the Date and time: The following screens(Figs. 4-47 to 4-53) take the user step by step through this self-explanatory process. Fig. 4-47 Fig. 4-48 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 45 Fig. 4-49 Fig. 4-50 Fig. 4-51 Fig. 4-52 Fig 4-53 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 46 Choosing the LCD COMM (Fig. 4-55) controls the communication between the UPS and the touch screen display. This allows the user to manually modify the settings if the display does not sync with the UPS (Fig. 4-56). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 47 Communication Interface board is at the top right side of the UPS, just to the right of the two intake fans in the center of the unit (Fig. 4-58). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 48 12V 3A, be a latching type N/C contact, connected with#18AWG at a maximum length of 25’. The DB15 connectors are used exclusively for the parallel operation of two or more UPS’. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 49 No Connection Battery Discharge - NO No Connection Common No Connection Bypass No Connection Low Battery No Connection Summary Alarm No Connection Battery Discharge - NC No Connection © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 50 Setting the I/O Contacts: When choosing the I/O contact option from the setup menu, it is important to remember that there are three options: Digital Inputs (Fig. 4-61), Output Contacts (Fig. 4-62), and AS/400 Interface (Fig 4-63). Fig. 4-61 Fig. 4-62 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 51 INPUT contacts are as follows: 1. Not Configured 2. Battery Temperature Abnormal 3. Room Temperature Abnormal 4. Remote Operation enable 5. Remote Transfer to Bypass © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 52 “Contact Options” screen (Fig. 4-66). Once selected, the contact option can be locked in by pressing the “SAVE” button. If you © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 53 To program the input/output contacts, select the desired contact from the list on the I/O CONTACTS screen. From the SET UP CONTACT screen (Fig. 4-68), press SELECT ACTION. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 54 100 events, or if desired the user can choose to log and hold the data until 100 events are recorded. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 55 “ENABLE”. As with the I/O contacts if you attempt to leave the screen without saving your program, you will be reminded to confirm your actions (Fig. 4-73). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 56 This function allows the user to immediately test the internal batteries. Once this test is completed, another test may not be executed for at least one hour (Fig.4-75a-b-c). Fig. 4-75a Fig. 4-75b © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 57: Touch Screen Menus

    Fig. 4-75c TOUCH SCREEN MENUS The following diagrams depict the structure of the available menus for this UPS. For ease of understanding the menus are separated into the following: © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 58 AS/400 INTERFACE See MAIN - B CONTROL MENU (2.0) PIN SECURITY DISABLED START HOME START/STOP (3) PIN INPUT(3.1) START/STOP (3.2) STOP MAIN MENU CANCEL BACK SILENCE ALARM (CONDITONAL) © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 59 See tree in MAIN - A START/STOP (3.0) SILENCE ALARM CONDITONAL Please note: This symbol: Denotes active on-screen action buttons near the bottom of the touch screen display. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 60 The HOME screen and its self-explanatory start-up variations………. Fig. 4-77 Fig. 4-78 The UPS will initialize then automatically go to static bypass. Press Start button to activate UPS. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 61 Once START is initiated the rectifier will start, after system checks the inverter will come on line. Fig. 4-81 Fig. 4-82 HOME screen during “normal” and “battery” operations, once BATTERY breaker is closed Fig. 4-83 Fig. 4-84 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 62 38 in this manual to perform this operation. This is the only time this path will be seen. The UPS may not be started by the user when in this state. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 63 INPUT: L-L and L-N voltage and current, frequency, and total real and apparent power OUTPUT (VOLTAGE): L-N voltage, frequency, total effective & apparent power and power factor Pressing the blue “CURRENT” button at the bottom will bring up the following screen: © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 64 BATTERY (With AC Present): Battery voltage and charge current, # of times on batteries, and % of battery charge BATTERY (When on batteries): # of times on batteries, battery voltage, discharge current and estimated runtime at current load level © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 65 OPERATION SUMMARY: # of times on batteries, inverter & rectifier run times in hours ALARM HISTORY: Time stamp and date PLUS details of the last 100 alarm events © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 66 DATA LOG: shows summary of input voltage &kVA, and output current. The sample rate for these values is set up in the control menu. I/O CONTACTS: shows configuration of the digital inputs, the output contacts and the AS/400 interface. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 67 Fig. 4-101 SETUP MENU: This screen allows the user access to set the date/time, configure communication ports, the I/O contacts, and set the default language. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 68 Fig. 106 Fig. 4-106 These screens guide the user through the process required to set the year, date, time and time zone on the internal clock in the UPS. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 69 These two screens allow the user to configure the available COMM ports. I/O CONTACTS: Choosing this option will allow the user to custom configure the DIGITAL INPUTS, the OUTPUT CONTACTS and the AS/400 INTERFACE. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 70 Fig. 4- 110 Fig. 4-111 Fig. 4-112 Fig. 4-113 DIGITAL INPUT: press the numbered contact to configure it from the pre-determined “SELECT ACTION” menu. Fig. 4-114 Fig. 4-115 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 71 ”SELECT ACTION” menu. Press NEXT to scroll froward through the menu, PREV to scroll back. There are thirty different available otions for the output contacts. Fig. 4-118 Fig. 4-119 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 72 1. Not Configured 24. Rectifier Overload 2. Mains Failure-Battery 25. Inverter Failure Discharging 26. UPS Online 3. Load on Bypass 27. Battery Charging 4. Battery Low Level Alarm © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 73 DATALOG SETUP: accessed from the CONTROL screen, this allows the user to sample and log INPUT voltage and load or OUTPUT phase currents at the rate of their choosing. Fig. 4-123 Fig. 4-124 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 74 Not checking the “enable” box will leave unit with no password protection. Fig. 4-126 BATTERY TEST: allows user to immediately test batteries or set up a recurring test schedule Fig. 4-127 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 75: Maintenance

    DC capacitors remain charged after UPS is de-energized. Wait 5 minutes before servicing. There are no user serviceable parts inside this unit. All repairs and service should be performed only by FACTORY AUTHORIZED SERVICE PERSONNEL. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 76: Battery Maintenance

    Using batteries other than the brand and type specified by the manufacturer may affect the performance of the UPS. Before installing batteries of different brand or type, please consult with the manufacturer. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 77: Battery Replacement

    SAVE THIS MANUAL FOR FUTURE REFERENCE! The servicing and installation of batteries should be performed by factory authorized personnel. See Battery Installation insert ( ) for specific instructions. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 78 (30 /40kVA) 12v 24AH Recessed tab with M5 hole Trays per Model: 20kVA = 6 * Use type FR (Flame Retardant) only DC Bus voltage +242VDC / -242VDC © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 79 AC Input switch and the Battery Disconnect switch are in the “Off” position, and the Manual Maintenance Bypass is in the “Normal” position. It is strongly recommended that the supply feeding the UPS be de-energized and locked in the “off” position. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 80 Verify that all connections between the batteries within the tray are secure; if not, using the small pliers; secure these connections to the battery tabs (Fig. 5-3). If any interconnection cables are missing from the harness, please contact SURGEX immediately. Fig. 5-3 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 81 3. Uninstall battery tray keepers by removing screws(3 each) at the front of the individual shelves. The shelves should now be clear for battery tray installation (Fig. 5-5). © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 82 (Fig. 5-6). 20 kVA Units 3 Battery trays per shelf 6 batteries per tray Total: 6 trays; 36 batteries Fig. 5-6 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 83 DC voltages will be present at the cable connectors. Please proceed with great caution. The connections are made to the fixed connectors at the right-hand side of the battery chamber. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 84 Expanded view: Single shelf—20kVA 7. Once all of the tray connections have been made, the battery chamber cover may be re- installed. 8. Once secured, the UPS may be started. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 85: Service And Troubleshooting

    Service and Troubleshooting Troubleshooting the SURGEX UPS-32020-80 The SURGEX UPS-32020-80 utilizes a complex proprietary firmware program to control and oversee its many functions. This program is continually monitoring the input line and output load while simultaneously running internal diagnostic checks designed to keep track of all meaningful internal behavioral parameters of the UPS.

  • Page 86: Alarms Messages

    Rectifier Desaturation Alarm Call Service A rectifier IG BT has desaturated more than times internalerror has occurred in the rectifier, DSP Internal Error Alarm Call Service shutting down. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 87 Undetermined failure causing both rectifier and inverter stop. PFC,Inverter Stop Alarm Call Service The master unit has decided stop all units of a parallel system Parallel System Stop Alarm Call Service © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 88 Call Service response. Inverter has been blocked for reasons also blocking Blocked Alarm Call Service UPS. Internal Communications Error communication channelbetween Error Alarm Call Service processor and the DSP © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 89 PFC & Block Alarm Call Service inverter,the UPS will also block. Parallel Communications Error Complete loss of communication between units of a parallelsystem. block Alarm Call Service © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 90: Drawings

    Drawings SURGEX UPS-32020-80 20kVA Dimensions © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 91: Block Diagram (Ups + External Battery Cabinet)

    UPS + External Battery Cabinet (optional) SURGEX Customer CRITICAL UPS-32020-80 Supply LOAD External Battery Cabinet SURGEX Inc. Rev. 2/15/2011 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 92: Block Diagram (Ups + Input Transformer Cabinet)

    © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 93: Block Diagram (Ups + Output Transformer Cabinet)

    © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 94: Block Diagram (Ups + Input/Output Transformer)

    © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 95: Block Diagram (Ups + 3 Breaker Mbs)

    3 Breaker MBS ------------------------------------------------------------------1 .--------------------------- Bypass Brkr. r------------------------, SURGEX -------r----------' '------- CRITICAL ----i Customer UPS-32020-80 LOAD Supply Input Isolation Output Isolation Brkr. Brkr. L------------------ --------------------- .J SURGEX 2/15/2011 Rev. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 96: Block Diagram (Ups + 3 Breaker Mbs + Input Step-Down Transformer)

    3 Breaker MBS w/lnput Step-down Transformer r-------------------------------------------------------------------- .--------------------- Bypass o1or. --------, .---- [--+------' '--------1· SURGEX CRITC UPS-32020-80 CUSTOMER LOAD SUPPLY Input Isolation Brkr. Output Isolation Brkr. 480v 208v L------------------------------ SURGEX Rev.1 2/15/2011 © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 97: Block Diagram (Ups + 3 Breaker Mbs + Output Isolation Transformer)

    3 Breaker MBS w/Output Isolation r------------------- -------------------- B:wopass Brkr. ----------------------1 [--i-----i -i----+----_; CUSTOMER Oulput::::; -+------- ] SUPPLY CRITICAL 208v 208v SURGEX LOAD UPS-32020-80 Input l3olalion Brkr. : L-----------------J SurgeX 2/15/2011 Rev. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 98: Block Diagram (Ups + 3 Breaker Mbs + Input/Output Transformers)

    . .. i on -- L --1 : ..]_][----'---- Brkr. Brkr. 480v 208v 208v I 4SOv ---- -- -- CRITI CAL LOAD SURGEX 2/15/2011 Rev. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...
  • Page 99 SURGEX UPS-32020-80 Shipping Weights and Dimensions: Model (kVA) UPS Crate Battery Pallet 24” W x 41”D x 56”H UPS-32020-80 40”W x 48”D x 32”H 20kVA 449 lbs. 581 lbs. © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

  • Page 100: Facility Data Planning Guide

    © 2018 AMETEK Electronic Systems Protection / Technical Support: 1-800-645-9721 / espsurgex.com...

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