Vertex VR-160 Technical Supplement

Communications receiver

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COMMUNICATIONS
RECEIVER
VR-160
Technical Supplement
©2010 VERTEX STANDARD CO., LTD.
Introduction ..........................................................................................................................................................1
Specifications .......................................................................................................................................................2
Exploded View & Miscellaneous Parts ............................................................................................................4
Block Diagram ......................................................................................................................................................5
Circuit Description ..............................................................................................................................................7
Alignment .............................................................................................................................................................9
Board Unit (Schematics, Layouts & Parts)
MAIN Unit ...........................................................................................................................................................13
SW Unit ................................................................................................................................................................29
VCO Unit .............................................................................................................................................................33
EH037M91A
This manual provides the technical information necessary for servicing the VR-160
Communications Receiver.
Servicing this equipment requires expertise in handing surface-mount chip components.
Attempts by non-qualified persons to service this equipment may result in permanent
damage not covered by the warranty, and may be illegal in some countries.
Two PCB layout diagrams provided for each double-sided board in this transceiver.
Each side of the board is referred to by the type of the majority of components installed
on that side ("Side A" or "Side B"). In most cases one side has only chip components,
and the other has either a mixture of both chip and leaded components (trimmers, coils,
electrolytic capacitors, ICs, etc.), or leaded components only.
While we believe the information in this manual to be correct, VERTEX STANDARD
assumes no liability for damage that may occur as a result of typographical or other
errors that may be present. Your cooperation in pointing out any inconsistencies in the
technical information would be appreciated.
This receiver was assembled using Pb (lead) free solder, based on the RoHS spec-
ification.
Only lead-free solder (Alloy Composition: Sn-3.0Ag-0.5Cu) should be used for
repairs performed on this apparatus. The solder stated above utilizes the alloy
composition required for compliance with the lead-free specification, and any
solder with the above alloy composition may be used.
Contents
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
VERTEX STANDARD AUSTRALIA PTY., LTD.
Normanby Business Park, Unit 14/45 Normanby Road
Notting Hill 3168, Victoria, Australia
Important Note
1

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Summary of Contents for Vertex VR-160

  • Page 1: Table Of Contents

    (trimmers, coils, electrolytic capacitors, ICs, etc.), or leaded components only. While we believe the information in this manual to be correct, VERTEX STANDARD assumes no liability for damage that may occur as a result of typographical or other errors that may be present.
  • Page 2: Specifications

    Specifications General Frequency Ranges Normal Band 0.1 - 1.8 MHz (BC Band) 1.8 - 30 MHz (SW Band) 30 - 76 MHz (50 MHz HAM) 76 - 108 MHz (FM Radio Band) 108 - 137 MHz (Air Band) 137 - 174 MHz (144 MHz HAM) 174 - 222 MHz (VHF TV)
  • Page 3 Specifications Circuit Type: AM, NFM: Double-Conversion Superheterodyne WFM: Triple-Conversion Superheterodyne AM Radio/FM Radio: Single-Conversion Superheterodyne Intermediate Frequencies: 1st: 47.25MHz (AM, NFM) 1st: 45.8MHz (WFM) 2nd: 450 kHz (AM, NFM) 2nd: 10.7MHz (WFM) 3rd: 1MHz (WFM) 1st: 130 kHz (AM / FM Radio) Sensitivity: 1µV for 12 dB SINAD (0.1 - 0.5 MHz, NFM)
  • Page 4: Exploded View & Miscellaneous Parts

    Exploded View & Miscellaneous Parts RA0951900 NAME PLATE (YAESU) RA1180100 SP CASE ASSY RA0111400 RA0503600 RING NUT LATCH NAIL RA0947300 ENCODER KNOB ASSY RA1171500 RUBBER KNOB (SCAN) ’ RA1171400 RA1110000 CAP (ACC) KEY PAD RA0023500 RING NUT(SMA) M4090159 SPEAKER 0.5W/8-OHM VXSTD P/N Description Qty.
  • Page 5: Block Diagram

    Block Diagram...
  • Page 6 Block Diagram...
  • Page 7: Circuit Description

    Circuit Description The VR-160 consists of a MAIN-UNIT, a SW-UNIT, and a (3) UHF Bands Reception (300 MHz ~ 580 MHz) VCO-UNIT. The MAIN-UNIT contains the receiver front Received signals between 300 and 580 MHz pass through end, PLL IC, switching circuits, the CPU, audio ICs, and...
  • Page 8 Circuit Description (5) UHF Bands Reception (1000 MHz ~ 1300 MHz) PLL Frequency Synthesizer Received signals between 1000 and 1300 MHz pass through PLL IC Q1041 (MB15A01PFV1) on the MAIN-UNIT con- the Triplexer circuit, low-pass filter/high-pass filter circuit, sists of a data shift register, reference frequency divider, UHF ANT switch circuit and protector diode D1082 phase comparator, charge pump, intermittent operation (HVC131) before additional filtering by a band-pass filter...
  • Page 9: Alignment

    Alignment Introduction Required Test Equipment The VR-160 is carefully aligned at the factory for the RF Signal Generator with calibrated output level at 1300 MHz specified performance across the amateur band. Realign- SINAD Meter ment should therefore not be necessary except in the event Frequency Counter: 0.2-ppm accuracy at 1300 MHz...
  • Page 10 Alignment Internal System Alignment Routine PLL Reference Frequency Adjustment (REF) This uses a programmed routine in the transceiver, which Adjustment item simplifies many previously complex discrete component settings and adjustments with digitally controlled settings via front panel buttons and LCD indications. To enter the alignment mode: Ì...
  • Page 11 Alignment 50 MHz band Squelch Tight Adjustment Connect the RF Signal Generator to the ANT jack, and then set Press the [BAND] button to switch the alignment band to the output level to -5 dBµ at the 435.100 MHz (with 1 kHz 50 MHz Band.
  • Page 12 Alignment WFM S-Meter S-1 Adjustment Rotate the DIAL knob one click clockwise to select the Connect the RF Signal Generator to the ANT jack, and alignment item "TIG". then set the output level to +8 dBµV at the 52.100 MHz Press the [V/M] key.
  • Page 13: Main Unit

    MAIN Unit Circuit Diagram...
  • Page 14 MAIN Unit Note...
  • Page 15 MAIN Unit Parts Layout (Side A) AT24C256 HD64F2266TF13V BU2502MUV LV24100LP NJM2151AV (Q1094) (Q1095) (Q1017) (Q1014) (Q1005) NJM12904R (Q1023) TC4W66FU (Q1116) TC75W51FK (Q1117, 1123,1124, 1125) 2SK3541 2SA2029 (F*) 2SC5374 (NA) DTA114TE (94) DTC144TE (96) (Q1006, 1007, 1008, (Q1057, 1092) (Q1077, 1106) (Q1039, 1042, 1043) (Q1129) 1016, 1032, 1082,...
  • Page 16 MAIN Unit Parts Layout (Side B) NJM2552V MB15A02PFV1 MM1438BWLE (Q1047) (Q1041) (Q1097) 2SJ364 (4M) 2SC4915-O (QY) CPH6102 (AB) DTC144EM (26) (Q1068) (Q1029, 1030, 1033, 1034, (Q1096) (Q1067, 1098,1110) 1035, 1036, 1037) 2SC5374 (NA) (Q1038, 1048, 1056) 2SC5555ZD (ZD-) (Q1002, 1013, 1019, 1020, 1021) 2SC5658 (B*) (Q1065)
  • Page 17 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR P.C.B. with Components (W/ SW Unit, VCO Unit) CS2051403 TYP B1 CS2051404 TYP B2 Printed Circuit Board FR019530C Printed Circuit Board FR019530D C 1001 CHIP CAP.
  • Page 18 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1099 CHIP CAP. 56pF UMK105CH560JV-F K22178276 C 1100 CHIP CAP. UMK105CK010CV-F K22178248 C 1101 CHIP CAP. UMK105CK020CV-F K22178250 C 1102 CHIP CAP. 56pF UMK105CH560JV-F K22178276 C 1103...
  • Page 19 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1186 CHIP TA.CAP. 6.3V TEESVP0J105M8R K78080028 C 1187 CHIP CAP. 0.01uF GRM155B11E103KA01D K22148834 C 1188 CHIP TA.CAP. 0.1uF SKF-1D104M-RP K78130049 C 1204 CHIP CAP. 4.7uF 6.3V JMK107BJ475MA-T...
  • Page 20 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1335 CHIP CAP. GRM155B31A105KE15D K22108809 C 1336 AL.ELECTRO.CAP. 47uF RV5-10V470M K48100011 C 1337 AL.ELECTRO.CAP. 47uF RV5-10V470M K48100011 C 1339 CHIP CAP. GRM155B31A105KE15D K22108809 C 1341 CHIP TA.CAP.
  • Page 21 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1442 CHIP TA.CAP. 22uF TEESVP0G226M8R K78060047 C 1443 CHIP TA.CAP. 22uF TEESVP0G226M8R K78060047 C 1444 CHIP CAP. 0.022uF GRM155B11C223KA01D K22128806 C 1445 CHIP CAP. 220pF TMK105CH221JV-F K22148246...
  • Page 22 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR D 1069 DIODE M1FM3-6063 G2071090 D 1070 DIODE DA221M T2L G2070940 D 1073 DIODE RB521S-30 TE61 G2070642 D 1074 DIODE 1SS400G T2R G2070934 D 1075 DIODE JDP2S04E(TAPE) G2071180...
  • Page 23 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR L 1034 M.RFC 0.47uH LK1608 R47K-T L1690414 L 1035 M.RFC LK1608 1R0K-T L1690687 L 1036 M.RFC 0.22uH LK1608 R22K-T L1690410 L 1037 M.RFC 33uH LK1608 330M-T L1690690 L 1038...
  • Page 24 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR Q 1075 TRANSISTOR DTC144EM T2L G3070309 Q 1077 TRANSISTOR 2SC5374-TL G3353748 Q 1078 TRANSISTOR 2SC5658 T2L Q/R G3356588 Q 1082 2SK3541 T2L G3835417 Q 1083 NJU7747F4-03-TE1 G1094425 Q 1084...
  • Page 25 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1043 CHIP RES. 100k 1/16W RMC1/16S 104JTH J24189049 R 1044 CHIP RES. 100k 1/16W RMC1/16S 104JTH J24189049 R 1045 CHIP RES. 1/16W RMC1/16S 473JTH J24189045 R 1046 CHIP RES.
  • Page 26 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1135 CHIP RES. 1/16W RMC1/16S 331JTH J24189019 R 1136 CHIP RES. 1/16W RMC1/16S 102JTH J24189025 R 1137 CHIP RES. 1/16W RMC1/16S 103JTH J24189037 R 1138 CHIP RES.
  • Page 27 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1251 CHIP RES. 2.2M 1/16W RMC1/16S 225JTH J24189065 R 1252 CHIP RES. 100k 1/16W RMC1/16S 104JTH J24189049 R 1253 CHIP RES. 470k 1/16W RMC1/16S 474JTH J24189057 R 1256...
  • Page 28 MAIN Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1349 CHIP RES. 1/16W RMC1/16S 681JTH J24189023 R 1350 CHIP RES. 560k 1/16W RMC1/16S 564JTH J24189058 R 1351 CHIP RES. 1/16W RMC1/16S 473JTH J24189045 R 1352 CHIP RES.
  • Page 29: Sw Unit

    SW Unit Circuit Diagram...
  • Page 30 SW Unit Parts Layout (Side A) DTC143ZE (23) (Q3002) Parts Layout (Side B) XC6371A650PR (A65) (Q3003)
  • Page 31 SW Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR P.C.B. with Components CS2052101 Printed Circuit Board FR019540C C 3006 CHIP CAP. 100pF UMK105CH101JV-F K22178282 C 3007 CHIP CAP. 0.1uF GRM155B11A104KA01D K22108802 C 3012 CHIP CAP.
  • Page 32 SW Unit Note...
  • Page 33: Vco Unit

    VCO Unit Circuit Diagram...
  • Page 34 VCO Unit Parts Layout (Side A) DTC143ZE (E23) (Q4003, 4007, 4010) MT3S36FS (21) (Q4002, 4004, 4005, 4006, 4011) Parts Layout (Side B) SSM3J16FS (DT) (Q 4012, 4013)
  • Page 35 VCO Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR P.C.B. with Components CB4782001 Printed Circuit Board FR019550C C 4001 CHIP CAP. 0.001uF UMK105B102KW-F K22178829 C 4005 CHIP CAP. 0.01uF GRM155B11E103KA01D K22148834 C 4008 CHIP CAP.
  • Page 36 VCO Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR L 4013 M.RFC 0.01uH HK1608 10NJ-T L1690516 L 4014 M.RFC 0.1uH LK1608 R10K-T L1690407 L 4015 M.RFC 0.22uH C1608CB-R22G-RF L1691103 L 4016 M.RFC LK1608 1R0K-T L1690687 L 4017 M.RFC...

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