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Anodyne Electronics Manufacturing AWG08-001 Installation And Operation Manual

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ASM-AWG08
AWG08-001
Audio Warning Generator
INSTALLATION AND OPERATION MANUAL
Document # AWG08-IOAWG08
REV 1.01 January 21, 2019
Anodyne Electronics Manufacturing Corp.
15-1925 Kirschner Road
Kelowna, BC, Canada.
V1Y 4N7
Telephone: +1-250-763-1088
Toll Free: +1-888-763-1088
Website: www.aem-corp.com
© 2019 Anodyne Electronics Manufacturing Corp. (AEM),
All Rights Reserved
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

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Summary of Contents for Anodyne Electronics Manufacturing AWG08-001

  • Page 1 REV 1.01 January 21, 2019 Anodyne Electronics Manufacturing Corp. 15-1925 Kirschner Road Kelowna, BC, Canada. V1Y 4N7 Telephone: +1-250-763-1088 Toll Free: +1-888-763-1088 Website: www.aem-corp.com © 2019 Anodyne Electronics Manufacturing Corp. (AEM), All Rights Reserved CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
  • Page 2 Installation and Operation Manual COPYRIGHT STATEMENT © 2019 Anodyne Electronics Manufacturing Corp. (AEM), All Rights Reserved This publication is the property of AEM and is protected by Canadian copyright laws. No part of this document may be reproduced or transmitted in any form or by any means including electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of AEM.
  • Page 3 AEM MANUAL REVISIONS Section Revision Number Revision Description Date ECO 1078: Cover Rev: 1.01 Jan 21, 2019 Rev: 1.00 Initial release Nov 26, 2018 Installation and Operation Manual Page iii ENG-FORM: 820-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 4: Table Of Contents

    Installation Procedures 2.3.1 Warnings 2.3.2 Cautions 2.3.3 Cabling and Wiring 2.3.4 Post-Installation Checks Adjustments and Connections 2.4.1 Direct Audio Inputs 2.4.2 Warning Level [Non-TSO] Installation and Operation Manual Page iv ENG-FORM: 820-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
  • Page 5 Master/Slave [Non-TSO] 3.4.8 Emergency 3.4.9 Input Mute During Warning Playback [Non-TSO] 3.4.10 Warning Audio Pause [Non-TSO] 3.4.11 Warning Audio Cancel [Non-TSO] 3.4.12 Block Diagram Installation and Operation Manual Page v ENG-FORM: 820-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 6: Description

    The AWG08 includes a warning active output which is intended to connect to an external relay or an external annunciator(s). The warning active output is active if the AWG08 is playing an audible warning. January 21, 2019 Rev: 1.01 Page 1-1 ENG-FORM: 800-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 7: Product Identifier Description

    Base Product Identifier Derivative Product Identifier Design Features This section contains descriptions of the AWG08-001 design features and default factory settings. 1.3.1 TSO and Non-TSO Functions The AWG08 contains qualified TSO and qualified Non-TSO functions. The block diagram below provides a visual representation of the Non-TSO and TSO functions in the AWG08.

  • Page 8: Warning Audio Storage [Non-Tso]

    The AWG08 utilizes memory modules with a playback endurance of >100k cycles and message retention of >10 years. The AWG08-001 user configurable audio is preloaded from factory with the following warnings in their respective trigger locations as described below: Trigger...

  • Page 9: Warning Audio Playback [Non-Tso]

    (Repeating). Single shot warnings playback once for each trigger event and cannot be canceled. All repeating warnings playback a minimum of one time before being eligible for cancellation. The AWG08-001 user configurable playback type is preloaded from the factory with the following settings: Trigger...

  • Page 10: Warning Audio Cancelation [Non-Tso]

    Warning cancelation only cancels the repeating event, not the warning. The AWG08-001 user configurable cancel input setting is pre-loaded from factory with the following: Input Pin...

  • Page 11: Warning Audio Test [Non-Tso]

    The AWG08 includes a warning audio test (WARN AUD TEST) feature with a user configurable input state. When triggered, warning audio test plays back all stored warnings/messages in priority order. The test feature tests audio playback only. The AWG08-001 user configurable input pin state is pre-loaded from factory with the following: Input Pin State*...

  • Page 12: Master Output [Non-Tso]

    The external warning active feature is disabled by default. The external warning active configuration setting is configured using the “Enable Master/Slave control” setting under audio settings in AWG-APS. The AWG08-001 user configurable setting is pre-loaded from factory with the following: Audio Setting...

  • Page 13: Emergency Mode

    The emergency mode bypass pathway may be adjusted using the field adjustable dip switches. An image of the switch locations on the AWG08 is shown in section 2.4. Details on allowable switch settings are found in section 2.4.5. The default AWG08-001 field adjustable settings for the emergency audio path are listed below:...

  • Page 14: Specifications

     +1.0 Vdc, Input Active Low: <5mA source Input bias: 5 k Internal pullup to +5 Vdc Input Protection: Diode protected to +45 Vdc maximum January 21, 2019 Rev: 1.01 Page 1-9 ENG-FORM: 800-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
  • Page 15 Quantity: Circuit Type: Active Low  +1.0 Vdc Input Active: Input Current: <5 mA source Input Protection: Diode protected to +45 Vdc maximum January 21, 2019 Rev: 1.01 Page 1-10 ENG-FORM: 800-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
  • Page 16 Quantity: Circuit Type: Active Low  +1.0 Vdc Input Active: Input Current: <5 mA source Input Protection: Diode protected to +45 Vdc maximum January 21, 2019 Rev: 1.01 Page 1-11 ENG-FORM: 800-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
  • Page 17 +28 Vdc ± 20%, Circuit Type: 2.2 k Internal Pull-Up on Open Collector Current Input: 250 mA maximum Output Protection: Diode protected to +45 Vdc maximum January 21, 2019 Rev: 1.01 Page 1-12 ENG-FORM: 800-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 18: Physical Specifications

    Wide Flange Mounting: Qty 4 0.187 diameter holes Narrow Flange Mounting: Qty 4 0.187 diameter holes Mounting Hardware Bolt: 8-32 Panhead or equivalent Quantity: 4 January 21, 2019 Rev: 1.01 Page 1-13 ENG-FORM: 800-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 19: Environmental Specifications

    (TSO). Installation of this article requires separate approval. The AWG08-001 is not intended for installations with exposure to T-PEDs. The AWG08-001 is intended for installation in a shielded enclosure (such as shielded avionics bay) as per the recommendations of RTCA/DO-214A section 2.5.11...

  • Page 20: User Configurable Settings [Non-Tso]

    The AWG08 embedded programmer is powered by a separate internal USB power supply. When the USB power supply is energized by a connected computer while the aircraft power is on, the AWG08-001 disables its internally stored audio playback circuitry and enables the emergency audio paths.

  • Page 21: Installation

    Verify that all items are present before proceeding and report any shortage immediately to your supplier. 2.2.1 Warranty All Anodyne Electronics Manufacturing Corp. (AEM) products are warranted for 3 years. See the website www.aem-corp.com/warranty for complete details. Installation Procedures 2.3.1...

  • Page 22: Cabling And Wiring

    Post-Installation Checks 2.3.4.1 Voltage/Resistance Checks Do not connect the AWG08-001 to the wiring harness until the following conditions are met. Referencing the Interconnect drawing from Section 2.7, check the following: a) Check P100 pins <1> for +28 Vdc relative to ground.

  • Page 23: Adjustments And Connections

    2.3.4.2 Power On Checks Power up the aircraft’s systems and confirm normal operation of all functions of the AWG08-001. Refer to Section 3 (Operation) for specific operational details. a) Unusual buzzes, hums or other background audio are symptomatic of multiple grounds, or noisy external systems such as blowers or pumps sharing wiring with the audio system.

  • Page 24: Audio Outputs

    (DIR AUD IN) or warning (TONE) audio will have an impact on the associated output levels. When adjustments are made, re-check the other output levels supplied by the other inputs. January 21, 2019 Rev: 1.01 Page 2-4 ENG-FORM: 805-0102.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 25: Emergency Audio Path Adjustments

    *Note: These settings are field adjustable between “On” and “Off” individually. ”On” implies the switch is connected (Closed) while “Off” implies the switch is disconnected (Open). Field adjustable settings are not user configurable with the PC application. January 21, 2019 Rev: 1.01 Page 2-5 ENG-FORM: 805-0102.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 26: Audio Path Adjustments

    M39029/57-354 20-26-014 Continued Airworthiness Maintenance of the AWG08 Audio Warning Generator is ‘on condition’ only. Periodic maintenance of this product is not required. January 21, 2019 Rev: 1.01 Page 2-6 ENG-FORM: 805-0102.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 27: Installation Drawings

    AWG08-001-521-0 1.00 Cabin PA Amplifier Environmental Qualification Form 73000+ AWG08-001-922-0 1.00 Cabin PA Amplifier Mechanical Installation 73000+ Section 2.0 ends following above documents January 21, 2019 Rev: 1.01 Page 2-7 ENG-FORM: 805-0102.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
  • Page 28 APR 19/18 Apr 19/18...
  • Page 29 APR 18/18 Apr 19/18...
  • Page 30 APR 18/18 Apr 19/18...
  • Page 31 Crash Safety (Impulse) 7.3.2 20g for 11 ms in all axes Crash Safety (Sustained) 7.3.3 20g for 3 s in all axes Rev: 1.00 Nov 2, 2018 Page 1 of 5 ENG-FORM: 521-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
  • Page 32 +80.0 Vdc for 100 ms, +48.0 Vdc for 1 s. Voltage Spike 17.0 Equipment tested to Category A 600 Vp for 10 μs Positive and negative spikes Rev: 1.00 Nov 2, 2018 Page 2 of 5 ENG-FORM: 521-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
  • Page 33 Single Stroke Requirements: Waveforms 1/2, 3 and 4 Multiple Stroke Requirements: N/A Multiple Burst Requirements: N/A Lightning Direct Effects test 23.0 Category X, no test performed. Rev: 1.00 Nov 2, 2018 Page 3 of 5 ENG-FORM: 521-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
  • Page 34 Fire, Flammability 26.0 Category C, qualified by analysis. Compliant to 14 CFR FAR 25.853(a), Appendix F, Part I, (a)(1)(i) by analysis. Rev: 1.00 Nov 2, 2018 Page 4 of 5 ENG-FORM: 521-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.
  • Page 35 In Section 20 the equipment was tested with conducted RF Susceptibility levels and frequencies to satisfy the requirements of both DO-160G Sec 20.4 and DO-214A, Sec 2.5.11. The AWG08-001 is not intended for installations with exposure to T-PEDs. The AWG08-001 is intended for installation in a shielded enclosure (such as shielded avionics bay) as per the recommendations of RTCA/DO-214A section 2.5.11.
  • Page 36 PAPER SIZE: CAGE CODE PART No. : REVISION FINISH: ELECTRONICS MANUFACTURING. ANY L9015 AWG08-001 1.00 REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ANODYNE ELECTRONICS MANUFACTURING IS PROHIBITED. SCALE: 1:1 DO NOT SCALE DRAWING DRAWING No. : 922-0...

  • Page 37: Operation

    Warning audio pause (WARN AUD PAUSE) input pauses any actively playing warning. Emergency (EMERG) input places the AWG08 into emergency mode, which bypasses the internal warning generator, summing and amplification. January 21, 2019 Rev: 1.01 Page 3-1 ENG-FORM: 806-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 38: Outputs

    AWG-APS software. 3.4.5 Trigger Priority [Non-TSO] The AWG08 contains a fixed non-configurable priority. Refer to section 1.3.3 for trigger priority assignment. January 21, 2019 Rev: 1.01 Page 3-2 ENG-FORM: 806-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 39: Warning Playback [Non-Tso]

    AWG08-001 Audio Warning Generator Installation and Operation Manual 3.4.6 Warning Playback [Non-TSO] The flowchart below describes warning playback. Figure 1. Warning Playback Flow Chart January 21, 2019 Rev: 1.01 Page 3-3 ENG-FORM: 806-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 40: Master/Slave [Non-Tso]

    (WARN AUD CANCEL) active for an extended period will cancel multiple repeating warnings (each active warning will playback a minimum of 1 time). January 21, 2019 Rev: 1.01 Page 3-4 ENG-FORM: 806-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

  • Page 41: Block Diagram

    AWG08-001 Audio Warning Generator Installation and Operation Manual 3.4.12 Block Diagram Figure 2. Block Diagram End of Section 3.0 January 21, 2019 Rev: 1.01 Page 3-5 ENG-FORM: 806-0100.DOTX CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

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