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Connect Tech OrbittyBox Customer Assembly Instructions

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OrbittyBox Customer Assembly Instructions

Revision History

REVISION
0.00
0.01
0.02
SHEET 1 OF 12
DATE
AUTHOR(S)
02/09/2018
D.P.
05/02/2018
D.P.
07/12/2018
D.P.
CHANGE(S)
INITIAL RELEASE
DOCUMENT ALTERED TO SUIT MODIFIED PARTS
ADDED TORQUE AND THREADLOCKER RECOMMENDATIONS
CTIX-00482(0.02) 07/12/2018

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Summary of Contents for Connect Tech OrbittyBox

  • Page 1: Revision History

    OrbittyBox Customer Assembly Instructions Revision History REVISION DATE AUTHOR(S) CHANGE(S) 0.00 02/09/2018 D.P. INITIAL RELEASE 0.01 05/02/2018 D.P. DOCUMENT ALTERED TO SUIT MODIFIED PARTS 0.02 07/12/2018 D.P. ADDED TORQUE AND THREADLOCKER RECOMMENDATIONS SHEET 1 OF 12 CTIX-00482(0.02) 07/12/2018...
  • Page 2 ESD WARNING NOTICE Electronic components and circuits are sensitive to ElectroStatic Discharge (ESD). When handling any circuit board assemblies, it is recommended that ESD safety precautions be observed. ESD safe best practices include, but are not limited to: · Leaving circuit boards in their antistatic packaging until they are ready to be installed.

  • Page 3: Tools Required

    PARTS LIST: BASE ASSEMBLY; QTY. 1 COVER ASSEMBLY; QTY. 1 THESE THREE ITEMS COME PRE-ASSEMBLED SCREW, M3.0, 5.0 mm, PFHMS; QTY. 4 SCREW, M3.0, 10.0 mm, PFHMS; QTY. 4 THESE TWO ITEMS COME IN A POLYBAG INSIDE THE CHASSIS STANDOFF, M/F, M3.0, 8.0 mm; QTY. 4 TOOLS REQUIRED: MAY NOT BE EXACTLY AS SHOWN #1 PHILLIPS SCREWDRIVER...
  • Page 4 BAG CONTAINING OTHER FASTENERS FIGURE 1 COVER ASSEMBLY BASE ASSEMBLY STEP 1: UNPACK & DISASSEMBLY TOOL: PHILLIPS SCREWDRIVER SCREW, M3.0, 5.0 mm, PFHMS; QTY. 4 REMOVE CONTENTS FROM OUTER SHIPPING PACKAGING FIGURE 2 (FIGURE 1). REMOVE 4 SCREWS HOLDING ENCLOSURE TOGETHER, AND SET ASIDE COVER AND 4 SCREWS (FIGURE 2).
  • Page 5 STANDOFF, M/F, M3.0, 8.0 mm; QTY. 4 ASG003 BASE ASSEMBLY STEP 2: ORBITTY CARRIER INSTALLATION TOOL: 4.5 mm NUT DRIVER ASSEMBLE THE ASG003 BY INVERTING IT AS SHOWN AND RESTING ON THE BASE ASSEMBLY. LOOSELY FASTEN THE BOARD USING THE STANDOFFS IN 4 PLACES. TIGHTEN ALL FASTENERS IN AN "X"...
  • Page 6 SCREW, M3.0, 10.0 mm, PFHMS; QTY. 4 TX MODULE STEP 3: JETSON MODULE INSTALLATION TOOL: PHILLIPS SCREWDRIVER CAREFULLY ALIGN AND PLUG THE TX MODULE INTO THE ASG003. LISTEN FOR THE CLICK TO ENSURE THAT A PROPER CONNECTION IS MADE. LOOSELY FASTEN THE MODULE USING THE SCREWS IN 4 PLACES. TIGHTEN ALL FASTENERS IN AN "X"...

  • Page 7: Fan/Heat Sink

    SCREW, M2.0, 4.0 mm, PPHMS; QTY. 4 FAN/HEAT SINK FIGURE 3 PLUG FAN WIRES INTO THIS CONNECTOR ( REFER TO MAUAL ) STEP 4: FAN/HEATSINK INSTALLATION TOOL: PHILLIPS SCREWDRIVER IF THE MODULE DOES NOT ALREADY HAVE THE FAN/HEAT SINK ASSEMBLED FOLLOW THESE STEPS; DRESS THE FAN WIRES AS SHOWN IN FIGURE 3.
  • Page 8 SCREW, M3.0, 5.0 mm, PFHMS; QTY. 4 COVER ASSEMBLY STEP 5: COVER INSTALLATION TOOL: PHILLIPS SCREWDRIVER CAREFULLY SLIDE THE COVER ASSEMBLY ONTO THE BASE ASSEMBLY. * NOTE THE RJ45 CONNECTOR SHOULD COME THROUGH THE COVER CUT OUT. MAKE CERTAIN TO PROPERLY DRESS THE FAN WIRES AS SO NOT TO INTERFERE WITH THE FAN OR CAUSE BINDING WITH THE MATING PARTS.
  • Page 9 REMOVE HOLE PLUG SMA CABLE ASSEMBLIES w/HARDWARE; QTY. 2 FIGURE 4 STEP 6: ANTENNA CONNECTOR INSTALLATION - OPTIONAL FIGURE 5 COVER ASSEMBLY TOOLS: 8.0 mm NUT DRIVER NEEDLE NOSE PLIER FIGURE 4 SHOWS THE BACK SIDE OF THE COVER. USING A NEEDLE NOSE PLIER TO COLLAPSE THE HOLE PLUG, CAREFULLY REMOVE THE HOLE PLUG CAPS.
  • Page 10 PLUG ANTENNA WIRES HERE ( REFER TO MANUAL ) SCREW, M3.0, 5.0 mm, PFHMS; QTY. 4 COVER ASSEMBLY STEP 7: COVER ASSEMBLY w/ANTENNA INSTALLATION - OPTIONAL TOOL: PHILLIPS SCREWDRIVER PROPERLY DRESS THE ANTENNA WIRES AS SO NOT TO INTERFERE WITH THE FAN OR CAUSE BINDING WITH THE MATING PARTS.
  • Page 11 POWER INPUT TERMINAL BLOCK ACCESS FOR SCREW FASTENING POWER INPUT FIGURE 6 STEP 8: POWER CORD INSTALLATION TOOL: SLOT SCREWDRIVER INSERT THE POWER WIRES FROM THE SIDE INTO POWER INPUT AS SHOWN IN FIGURE 6. FASTEN THE WIRE LEADS IN THE TERMINAL BLOCK FROM ACCESS. SHEET 11 OF 12 CTIX-00482(0.02) 07/12/2018...
  • Page 12 POWER INPUT TERMINAL BLOCK ACCESS FOR SCREW FASTENING POWER SWITCH ACCESS INPUT RECOVERY (SW2) SWITCH ACCESS RESET (SW3) SWITCH ACCESS POWER (SW1) SD CARD ACCESS FIGURE 7 SYSTEM ACCESS OPENINGS TOOL: SLOT SCREWDRIVER THE ENCLOSURE IS EQUIPPED WITH ACCESS OPENINGS FOR POWER AND ON BOARD SWITCHES. THE SWITCHES ARE ACTIVATED BY INSERTING THE SLOT SCREWDRIVER INTO THE ACCESS HOLE.