Electronic pressure and vacuum controllers (12 pages)
Summary of Contents for Alicat MC Series
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Operating Manual WHISPER MC-Series MCS-Series MCV-Series MCR-Series Precision Gas Mass Flow Controllers The Fastest Flow Controller Company in the World!
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Service Request Form at alicat.com/service. This Alicat device comes with a NIST traceable calibration certificate. This Alicat flow controller conforms to the European Union’s Restriction of Use of Hazardous Substances in...
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26. Backlit display with adjustable contrast • is easy to read in direct sunlight. In dimly lit areas, press the Alicat logo to turn on the backlight, page 7. Change your STP • to match any standard temperature and pressure reference, page 35.
Operation: Pressure Control with Flow Monitoring • Switch the closed loop control to pressure. Select MENU > CONTROL > ADV CONTROL > LOOP SETUP > LOOP VAR, and then choose Absolute Pressure. Your Alicat will now control absolute pressure while monitoring flow rate.
Connectors and Buttons The drawings below represent the default configuration of a standard Alicat mass flow controller (MC series) with an upstream valve. Your flow controller's appearance and connections may differ, especially if it has been ordered with a large Rolamite valve or a downstream valve.
The figure below identifies the various features of the flow controller display. Press the large button with the Alicat logo to toggle the backlight on and off. For more details, see the Menu Map on page 18 and the menu-by-menu descriptions that follow it.
Mounting No straight runs of pipe are required upstream or downstream of the flow controller. Most Alicat flow controllers can be mounted in any position, including upside-down. (MCS/MCRS series flow controllers use media-isolated sensors that must be tared after changing orientation.)
Getting Started Connecting Your Gas Flow Controller Your Alicat flow controller can measure and control flow generated by positive pressure and/or suction. Connect the controller so that the flow travels in the same direction as the flow arrow, usually from left to right as you look at the front of the device.
Getting Started MCV Controller Operating Notes Alicat’s MCV mass flow controller is equipped with an integrated Swagelok® positive shutoff valve. The normally closed valve is actuated by a gas (typically air) and opens when supplied with 60-120 psig of pressure. The shut-off valve closes again when this pressure is removed.
• Control absolute pressure or back-pressure in a flowing process. • Control absolute pressure in a closed volume with automatic venting. Application examples are shown below and on the following page. Please contact Alicat if you have any questions regarding MCD use. Outlet Valve Process Connection...
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Getting Started Bidirectional Mass or Volumetric Flow Control Vacuum Source or Vent FLOW Gas Source Process FLOW Flowing Absolute Pressure Control Vacuum Source or Vent Back-Pressure Control Gas Source Process Positive Pressure Control Dead-Ended Absolute Pressure Control Vacuum Source or Vent FLOW Closed Process Gas Source...
It is common to mistake Pin 2 (labeled 5.12 Vdc Output) as the standard 0-5 Vdc analog output signal. Pin 2 is normally a constant 5.12 Vdc that reflects the system bus voltage. For 6-pin locking industrial connector, DB9 and DB15 pinouts, see page 92 to page 95 or visit alicat.com/pinout.
Getting Started RS-232 / RS-485 Digital Input / Output Signal To use the RS-232 or RS-485 digital signal, connect the RS-232 / RS-485 Output Signal (Pin 5), the RS-232 / RS-485 Input Signal (Pin 3) and Ground (Pin 8) to your serial port as shown below.
Analog Signals Primary Analog Output Signal Most Alicat instruments include a primary analog output signal, which is linear over its entire range. For both standard 0-5 Vdc and optional 0-10 Vdc output signals, a zero flow condition is usually in the range of 0.010 Vdc. Zero flow for the optional 1-5 Vdc and 4-20 mA output signals is 1 Vdc and 4 mA, respectively.
» YELLOW: Menu items that are ready to be selected appear in yellow. This color replaces the symbol (>) in selections on monochrome display. Press the Alicat logo button to turn off the color display backlight. The flow meter remains in operation while the backlight is off.
Navigating and Customizing Your Flow Controller Collecting Live Flow Data The Main Display has three primary functions: • Collecting live temperature, pressure and flow data (see below) • Changing engineering units for temperature, pressure and flow (page 20) • Changing the flow or pressure control setpoint (page 26) This screen displays live data for all flow parameters simultaneously.
Navigating and Customizing Your Flow Controller Choosing Engineering Units Press the button above or below any of the four flow parameters twice to enter its unit selection DOWN Show abs pressure menu. You can change units in two ways: > Show gauge pressure Show baro pressure Button engineering units alter the display only,...
Navigating and Customizing Your Flow Controller Option: Collecting Totalized Flow Data and Batch Dispensing Your flow controller may have an optional flow totalizer, which enables batch dispensing. The totalizer displays the total amount of mass or volume that has flowed through the instrument since its last reset, like a gasoline pump. Access the totalizer screen by pressing TOTAL/MENU on the Main Display.
Navigating and Customizing Your Flow Controller Dispensing Gas in Batches Batch dispensing allows you to choose a desired total quantity to flow, after which the valve closes. You can repeat batches with a single button press. Totalizer - Batch On (Optional) SETPT Displays the current setpoint.
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Navigating and Customizing Your Flow Controller Dispensing Gas in Batches (continued) The Batch Size can be changed while a batch is in progress. If the new Batch Size is larger than the current totalized flow, then flow continues until the new value is reached.
Navigating and Customizing Your Flow Controller Menu You can enter the menu system by pressing the MENU button from the Main Display. Menu ABOUT Enters the About Menu (page 29). TARES Enter the Tares Menu CONTROL ABOUT TARES TARE TARE AUTO FLOW PRESS...
Navigating and Customizing Your Flow Controller Control Menus The Control and Advanced Control menus allow you to command new setpoints, change the setpoint control loop and adjust PID settings, among other options. Menu | Control SETPT Displays the current setpoint. Press to command a new setpoint or clear the existing one.
Navigating and Customizing Your Flow Controller Commanding a new setpoint Press the SETPT button from either the Main Display or the Control Menu (MENU > CONTROL) to choose a new setpoint. The setpoint selection screen indicates the maximum allowable setpoint (e.g., SLPM 20.00 Max). To cancel a setpoint, press CLEAR.
This is equivalent to the I variable in common PDF controllers. Note: The D and P variables in Alicat's PD/PDF control algorithm are more typically referred to as P and I, respectively, in PDF controllers.
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I for the first time, try gain settings of P=200, I=200 and D=20 as a starting point. Valve tuning can be complex. Please give us a call, and we'll be happy to guide you through the process. Or, visit alicat.com/pid for more detailed instructions.
We hope you don't run into trouble using your flow controller, but if you do, the ABOUT menu contains information that can make the troubleshooting process easier. Select MFG INFO to look up Alicat's phone number and web address. DEVICE INFO shows you the serial number and firmware version (SW:) for your specific device.
Navigating and Customizing Your Flow Controller Basic Configuration Menu The Basic Configuration Menu contains options for choosing the gas calibration, device engineering units and STP/NTP mass flow references. Menu | Basic Configuration DEVICE UNITS Changes device engineering units for any parameter: GAS Enters Gas Select and Mass Flow - Volumetric Flow - COMPOSER menus (page 31).
Navigating and Customizing Your Flow Controller Gas Select™ In most cases, your flow controller was physically calibrated on air at Alicat's factory. Gas Select™ allows you to reconfigure the flow controller to flow a different gas without sending it back to Alicat for a physical recalibration.
Navigating and Customizing Your Flow Controller Gas Select™ Gas List Your Alicat is preloaded with gas properties data for the following gases. See page 49 for gas properties data (viscosity, density and compressibility). Pure Non-Corrosive Gases Pure Corrosive Gases (*S-series only) •...
To remain accurate, your flow controller needs to know the viscosity of the gas you are flowing through it. The more closely you can define your actual gas composition, the more accurate your flow readings will be. Alicat's COMPOSER is an included feature of Gas Select that lets you define new mixed gas compositions to reconfigure your flow controller on the fly.
Navigating and Customizing Your Flow Controller Adding a new mixed gas composition to COMPOSER Generate and store a new COMPOSER mix in 3 easy steps. DOWN EDIT % DOWN NEXT LETTER 71.35% CH4 Methane COMPOSER Mix name: 3.00% C2H6 Ethane Name 1.00% C3H8 Propane...
Using the STP/NTP menu, you can independently change the temperature or pressure references for STP and NTP. Your flow meter ships with Alicat default STP of 25°C and 1 atm (which affects flow units beginning with "S"), and an NTP of 0°C and 1 atm (which affects flow units beginning with "N").
Navigating and Customizing Your Flow Controller Advanced Setup The Advanced Setup Menu lets you configure the display, deadband, averaging (for flow and pressure) and serial communications. Menu | Advanced Setup SENSOR SETUP Enters the Sensor COMM SETUP Enters the Communications DISP SETUP Enters the Display Setup Menu (page 37).
Navigating and Customizing Your Flow Controller Sensor Setup The Sensor Setup Menu contains advanced settings that govern how the flow and pressure sensors report their data. Advanced Setup | Sensor Setup DISPLAY AS ZERO Defines the deadband threshold under which flow values are displayed as 0.
The unit ID is the identifier that a computer uses to distinguish your flow controller from other Alicat devices when it is connected to a network. Using the unit ID letters A-Z, you can connect up to 26 devices to a computer at the same time via a single COM port.
• If you have used a USB cable to connect your device to your computer, the computer in most cases will recognize your Alicat as a virtual COM port. If it does not, download the appropriate USB device driver at alicat.com/drivers and note the COM port number as found in Windows Device Manager.
Serial Communications Serial Streaming vs Polling Note: In what follows, <CR> indicates an ASCII carriage return (decimal 13, hexadecimal D). Serial commands are not case-sensitive. Polling Mode Your flow controller was shipped to you in polling mode with a unit ID of A, unless requested otherwise.
Serial Communications Taring Serially Before collecting flow data, be sure to tare your flow controller. This can be accomplished serially through two separate commands. Taring flow sets the zero flow reading and must be done when no flow is passing through the flow controller: Tare flow: [unit ID]v<CR>...
Serial Communications Commanding a New Setpoint Serially Before attempting to send setpoints to your mass flow controller serially, confirm that its setpoint source is set to Serial/Front Panel by selecting MENU > CONTROL > ADV CONTROL > SETPT SOURCE. There are two ways to command a new setpoint over a serial connection, as described below.
Delete a COMPOSER mix: agd [Mix Number]<CR> Query live data info: a??d*<CR> Query manufacturer info: a??m*<CR> Query firmware version: a??m9<CR> Lock the front display: al<CR> Unlock the front display: au<CR> If you have need of more advanced serial communication commands, please contact Alicat.
Serial Communications Using Gas Select and COMPOSER Serially To reconfigure your flow controller to flow a different gas, look up its Gas Number (see "Numerical List of Gases" on page 57). Then type: Choose a gas: [unit ID]g[Gas Number]<CR> Example1: ag8<CR>...
Troubleshooting Your Flow Controller If you run into any trouble with your Alicat's installation or operation, please get in touch with us by phone, chat or email. You'll also find help on our website alicat.com and in the pages that follow.
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Issue: Can I put the Alicat on top of a vibrating device? Will it be accurate? Action: Yes, and yes! The flow controller is internally compensated for any changes in orientation, including rapid vibrations. Noise will increase if the flow meter/controller is vibrating.
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Serial Communications Issue: I can't communicate to the Alicat when it is connected to my PC. Action: Make sure the COM number matches the one your software is using to connect to the flow controller. Check the flow controller unit ID (MENU >...
When it is time for your flow controller's annual recalibration, contact us by phone or live chat to set it up. Or, send an email to service@alicat.com, or fill out the form at alicat.com/service. We'll ask for your device's serial number and your contact information and send you an email with instructions for returning the flow controller to us.
Numerical List of Gases Number Short Name Long Name Argon Methane Carbon Monoxide Carbon Dioxide C2H6 Ethane Hydrogen Helium Nitrogen Nitrous Oxide Neon Oxygen C3H8 Propane n-C4H10 n-Butane C2H2 Acetylene C2H4 Ethylene (Ethene) i-C4H10 i-Butane Krypton Xenon Sulfur Hexafluoride C-25 25% CO2 / 75% Ar C-10 10% CO2 / 90% Ar...
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Number Short Name Long Name C-50 50% CO2 / 50% Ar He-50 50% He / 50% Ar He-90 90% He / 10% Ar Bio-5M 5% CH4 / 95% CO2 Bio-10M 10% CH4 / 90% CO2 Bio-15M 15% CH4 / 85% CO2 Bio-20M 20% CH4 / 80% CO2 Bio-25M...
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Number Short Name Long Name Syn Gas-3 70% H2 + 4% CO + 25% CO2 + 1% CH4 Syn Gas-4 83% H2 + 14% CO + 3% CH4 Nat Gas-1 93% CH4 / 3% C2H6 / 1% C3H8 / 2% N2 / 1% CO2 Nat Gas-2 95% CH4 / 3% C2H6 / 1% N2 / 1% CO2 Nat Gas-3...
Device Units Your device can display data in various engineering units. The most current listing of engineering units is available at alicat.com/units. You can change units from the Main Display (page 20) or from the Basic Configuration menu (page 30). Only the units appropriate to your flow controller are available for selection.
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Device Units Pressure Units Absolute/Barometric Gauge Notes pascal hPaA hPaG hectopascal kPaA kPaG kilopascal MPaA MPaG megapascal mbarA mbarG millibar barA barG g/cm2A g/cm2G gram force per square centimeter kg/cmA kg/cmG kilogram force per square centimeter PSIA PSIG pound force per square inch PSFA PSFG pound force per square foot...
Accessories Part Number Description FLOWVISIONSC Flow Vision™ SC software for interface with all Alicat instruments FLOWVISIONMX Flow Vision™ MX software for gas blending BB9-232 9 position Multi Drop Box with 9-pin serial port and USB to PC BB9-I 9 position Multi-Drop Box, Industrial connectors...
6.3”H x 9.8”W x 4.5”D 2” NPT Female 1. Lower Pressure Drops Available, please see our WHISPER-Series mass flow controllers at www.alicat.com/whisper. 2. Compatible with Swagelok® tube, Parker®, face seal, push connect and compression adapter fittings. VCR and SAE connections upon request.
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0 – 0.5 sccm Full Scale through 0 – 5000 slpm Full Scale The Alicat MCV mass flow controller is designed for applications that require tight shut-off such as vacuum coating and sputtering processes. An integrated pneumatic shut-off valve is normally closed and provides positive shut-off of 1 x 10 atm scc/sec Helium max.
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0 to 10 slpm Full Scale through 0 to 250 slpm Full Scale Alicat MCP mass flow controllers are fitted with a high performance valve for low pressure applications. The following specifications are applicable to Alicat MCP-Series Mass Flow Controllers only.
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Technical Data for Alicat MCE and MCES Mass Flow controllers 0 – 0.5 sccm Full Scale through 0 – 20 slpm Full Scale MCE mass flow controllers are built with a proportional valve positioned within the base of the unit.
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14.1 7.0”H x 9.8”W x 4.5”D 1. Lower Pressure Drops Available, please see our WHISPER-Series mass flow controllers at www.alicat.com/whisper. 2. Compatible with Swagelok® tube, Parker®, face seal, push connect and compression adapter fittings. VCR and SAE connections upon request.
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0 to 0.5 sccm Full Scale through 0 to 3000 slpm Full Scale Alicat MCQ and MCRQ units are for high pressure applications. The flow rate is dependent on the pressure in that lower pressures will yield lower flow rates. The Q series should only be ordered after consulting Alicat. MCQ units are calibrated for operation at high pressure.
Optional Pinouts Locking Industrial Connector Pinouts If your Alicat Instrument was ordered with a Six Pin Locking Industrial connection, please be sure to reference the following pinout diagram. ...
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TX (+) Current Out Ground RX (-) TX (+) RX (-) Ground Ground TX (+) Individual pinouts available at www.alicat.com/pinout Due to variance in cable manufacturing, please identify proper wiring/pins via continuity check & color when using blunt cut multi-strand cables.
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Power In = (+Vdc) Ground = Common for power, digital communications, analog signals and alarms Individual pinouts available at www.alicat.com/pinout Due to variance in cable manufacturing, please identify proper wiring/pins via continuity check & color when using blunt cut multi-strand cables.
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Power In = (+Vdc) Ground = Common for power, digital communications, analog signals and alarms Individual pinouts available at www.alicat.com/pinout Due to variance in cable manufacturing, please identify proper wiring/pins via continuity check & color when using blunt cut multi-strand cables.
EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2 Alicat CSA / ATEX approved devices are equipped with either a locking six pin industrial connector (IC), locking D-sub 15 pin connector (DB15) or locking D-sub 9 pin connector (DB9). Please see page 94 to page 97 for the correct power and signal connections for each type of connector.
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USE of Alicat instruments (L, LC, LCR, M, MW, MS, MC, MCW, MCS, MCR, MCRW, MCRS, MCD, P, PS, PC, PCD, PCS, PCR and PCRS product families) in Class 1 Division 2 applications. CSA certifies the use of this product for general use as well as use in hazardous locations as defined by Class 1 Division 2 Group A, B, C and D T4.
Product is required as the result of repairs to Product pursuant to this Warranty. Failure of Buyer to send Product to Alicat Scientific for recalibration on a yearly basis after a period of 36 months from date of manufacture will remove any and all obligations regarding repair or replacement of Product as outlined by this Warranty to Buyer from Alicat Scientific.
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