Bad Boy 1500G Owner's & Parts Manual
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Bad Boy 1500G Owner's & Parts Manual

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Ride With An Attitude
MODEL 1500G
OWNER'S & PARTS MANUAL
For additional information, please see us at
www.badboymowers.com
Bad Boy, Inc.
102 Industrial Drive
Batesville, Arkansas 72501
(870) 698-0090

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Philip N Shelton
June 2, 2025

I am in need of a electric cooling fan that is behind the radiator for a 2011 model 1500G Bad Boy Utility Vehicle.

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Summary of Contents for Bad Boy 1500G

  • Page 1 Ride With An Attitude MODEL 1500G OWNER’S & PARTS MANUAL For additional information, please see us at www.badboymowers.com Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501 (870) 698-0090...

  • Page 2: Table Of Contents

    OWNER’S REGISTRATION & TRAINING CERTIFICATE ........33 Dear Customer: Our Bad Boy Mower UTV is manufactured under strict quality control systems. The Warranty document sent to dealers guarantees all written items. Given that you follow the maintenance procedure by using original parts and riding normally, we will repair or replace any components found to be defective.

  • Page 3: General Safety

    OWNER’S REGISTRATION AND TRAINING CERTIFICATE PRINTED ON Page 33, MUST BE FILLED OUT AND SIGNED BY PURCHASER AND DEALER. general safety Carbon Monoxide When running your engine, ensure the place is well ventilated. Never run your engine in a closed area. Run your engine in an open area, if you have to run your engine in a closed area, be sure to use an exhaust fan. Caution Exhaust contains toxic gas which may cause one to lose consciousness and even result in death.

  • Page 4: Specifications

    Before DrIvIng: Fuel: Check that you have sufficient fuel for your journey. Brakes: Check the brakes for operation. Tires: Check for proper inflation. Check tires for physical damage. Lighting System: Check lights and signaling devices. Engine Oil: Check oil level. sPeCIfICatIons Dimensions Overall Length..........

  • Page 5: Important Identification Numbers

    lubrication Lubrication System ........Pump Forced Circulation Engine Oil............Bad Boy Mower UTV Engine Lubricant SAE 10w40 Lubrication ............. SG/CC Engine Oil capacity ........3.5L gear lubrication Differential / Final Reduction device ....Spec. 90#, Capacity 350 c.c. exhaust Concentration ..........Solid Particulate CO ..............Below 7.0g/km HC ..............Below 1.5g/km Nox ..............Below 0.4g/km Fuel Capacity ..........5.0 gal Spark Plug ............. NGK CR7E Battery............ 12V 18AH lamps Front Lamps ...........

  • Page 6: Starting/Operating Procedure

    startIng/oPeratIng ProCeDures Choke • Choke Lever is for use in low temperature starting situations. Do not drive the UTV with the choke activated. • This vehicle is equipped with a safety protection system—to start the engine brake must be applied. • The UTV will start in any gear when brake is applied. Keep this in mind when starting to prevent injury from movement of the vehicle. • The UTV fuel system is sensitive and will not allow the vehicle to start if more than 1/8th throttle is applied when cranking. • For cold weather starting, it is best to start the machine in neutral, with no throttle applied and choke fully engaged. Brake Pedal • Before each trip, check the function of the brake pedal. Also check for sufficient brake fluid in the reservoir. • Attention: Irregularities of the brakes such as leaks and poor performance should only be dealt with by an authorized dealer. The brake fluid level must be above the MIN mark. Always use DOT #4 brake fluid. Shift Lever L: High torque use (advance gear) H: Normal use (driving gear) N: Parking use (neutral) R: Reverse use Shift Lever Instructions: • Engage the brake and move the shift lever from N to H, L or R (L shift is used for rough surfaces) *When Shifting H to L or any gear/direction the vehicle must be at a complete stop. notice: Operating the shift lever when vehicle is moving can be hazardous and can cause damage to the vehicles transmission.

  • Page 7: Periodical Maintenance Schedule

    Check Coolant Reserve Tank Your UTV comes filled with Extended Life Antifreeze that is red in color. Use only this type when adding coolant. Do not mix antifreeze colors or types. Add coolant to proper level if below the “LOW” mark on the reserve tank. Caution: The reserve coolant tank level should not be overfilled to allow thermal expansion. Maintenance Schedule The below maintenance schedule is established by months and hours and are dependent on whichever comes first. Have your vehicle checked, adjusted and recorded maintenance data by UTV dealer to maintain the UTV at the optimum condition. Use the chart below for necessary service work to keep the vehicle operating at peak performance and economy. Periodical Maintenance Schedule Key to table L: Lubricate C: Clean R: Replace T: Tighten I: Inspection, cleaning and adjustment Interval Hours 1000 Item montHs Muffler Bolts & Exhaust Pipe Nuts...

  • Page 8: Preventive Maintenance

    Additional maintenance suggestions: Clean or replace the air cleaner element more often when the UTV is operated in dusty conditions or in a heavily polluted environment. Maintenance should be performed more often if the UTV is frequently operated in high speed and after the UTV has accumulated a higher mileage. Preventive maintenance: Ignition system- perform maintenance and check when continuous abnormal misfire, after-burn or overheating occurs. Carbon deposit removal – remove carbon deposits in cylinder head, piston and exhaust system when power is obviously lower than normal.
  • Page 9 Instructions for changing engine oil filter: • Drain engine oil out. • Install oil filter. • Add oil to crankcase (UTV by Bad Boy Engine Lubricant SAE 10w40: part number 785-1030-00) • Engine oil capacity: 3500/3860c.cc • Install dipstick, run the engine for several minutes. • Turn off the engine and check oil level again. • Check for any engine oil leaks. Differential Oil Instructions for changing: • Remove oil filler bolt. • Remove drain plug and drain gear oil. • Install the drain plug. • Make sure that the drain bolt washer can be reused or replaced. • Add oil to specified quantity.(oil viscosity SAE 80-90#) • Gear Oil Quantity: 300-350ml. Fuse and Battery In order to access the battery or to replace the fuse, you first remove the seat. Under the seat on the driver’s side, you will find the fuses.

  • Page 10: Basic Safety Rules

    BasIC safety rules • Whoever rides the UTV, must carefully observe the instructions given below. • Approved safety helmet, boots, goggles, gloves and protective clothing are highly recommended. • Before getting in the vehicle, make sure the parking brake is on to avoid any injury or damage to the vehicle. • After starting the engine, remove parking brake, select a gear position, and gradually open the throttle. Make sure that the throttle opens and closes smoothly and the steering wheel steers smoothly in both directions. • The brakes could get damp when the road is wet. Make sure the brakes function properly before riding. • If you must ride your vehicle in rainy weather, or on loose surfaces, remember that traction is greatly reduced. Under these conditions, avoid sudden braking which may cause the vehicle to skid. • When you first receive your vehicle, ensure you have basic driving skills such as going forward, making turns and stopping. Do no attempt any high performance operation until you are very comfortable with your vehicle and your abilities. Start the engine and let it idle for several minutes, release parking brake, select a gear position, and open the throttle. Always look straight ahead and drive with both hands on the steering wheel.

  • Page 11: Service Record

    servICe reCorD 5th Service Date: ________________________________ Date: ________________________________ Hour Meter Reading: _____________________ Hour Meter Reading: _____________________ Dealer Stamp: __________________________ Dealer Stamp: __________________________ 6th Service 1st Service Date: ________________________________ Date: ________________________________ Hour Meter Reading: _____________________ Hour Meter Reading: _____________________ Dealer Stamp: __________________________ Dealer Stamp: __________________________ 7th Service 2nd Service Date: ________________________________ Date: ________________________________ Hour Meter Reading: _____________________...
  • Page 12 UTV PARTS MANUAL 1500G Gas Table of Contents Dump Bed Assembly ............17 Hood, Dash & Bumper Assembly ........18-19 Roll Cage Assembly ............20 Front Gas Tank & Steering Assembly ........ 21 Seat Frame Assembly ..........22-23 Brake Pedal & Battery Compartment Assembly ... 24-25 Front Axle Assembly ............
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  • Page 28: Limited Warranty

    Limited, 6 Month Warranty Bad Boy, Inc. will, at its option, repair or replace, without charge, any part covered by the warranty which is found to be defective in material and/or workmanship within 6 months after date of sale to the original retail purchaser of a new Bad Boy 4X4, Gasoline UTV. This limited warranty will be subject to certain limitations. Also, Bad Boy, Inc. will not be responsible for defects attributed to abuse, accidents, nature or vandalism.
  • Page 29 _____Always be extra careful when riding on unfamiliar terrain, steep slopes, or when encountering obstacles. _____I have read the above warnings, and I understand that SEVERE INJURY OR DEATH can result from ignoring these warnings or from improper use. _____I will watch the safety/training video provided by Bad Boy Mowers before operating this vehicle. _______________________________ __________ Purchaser’s Signature Date I have reviewed the safety features and Operator’s Manual with this purchaser and to all appropriate immediate family...
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  • Page 32 BaD Boy, InC. 102 INDUSTRIAL DRIVE BATESVILLE, AR 72501 1.866.622.3269 www.badboymowers.com Technical Support: David Watts Randel Davis randel.davis@badboymowers.com Jake Reed jake.reed@badboymowers.com Warranty: Dustin Tissiere dustin@badboymowers.com Ext 6613 Bill Hurst bill@badboymowers.com Ext 6617 Nathan Simmons Parts: Jake Reed jake.reed@badboymowers.com Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501 (870) 698-0090...

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