aoyue INT866 Instruction Manual

Complete repairing system

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AOYUE

866

(Centigrade / Fahrenheit switchable)

Complete

Repairing System

INSTRUCTION MANUAL

Thank you for purchasing Aoyue Int866 Complete Repairing system.

It is important to read the manual before using the equipment.

Please keep manual in accessible place for future reference.

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Summary of Contents for aoyue INT866

Page 1 ® AOYUE (Centigrade / Fahrenheit switchable) Complete Repairing System INSTRUCTION MANUAL Thank you for purchasing Aoyue Int866 Complete Repairing system. It is important to read the manual before using the equipment. Please keep manual in accessible place for future reference.
Page 2: Table Of Contents
9—12 Auto-Sleep Functions …………………………………….. 13—14 Digital Calibration ………………………………………….. 15—16 Care and Maintenance …………………………………………. 17 Basic Troubleshooting Guide …………………………….. 18 Replacement Tips ………………………………………………… 19 Air Nozzles ………………………………………………………… Manufacturer: AOYUE INTERNATIONAL LIMITED Jishui Industrial Zone, Nantou, Zhongshan City, Guangdong Province, P.R.China http://www.aoyue.co...
Page 3: Product Description
PRODUCT DESCRIPTION The Aoyue I 866 Complete Repairing System is a reworking equipment that combines the functionality of Hot Air Gun, Soldering Iron, Hot Air Gun stand, Temperature Meter and Pre-heating in one package. It has several safety features such as the auto-cooling process of the Hot Air Gun.
Page 4: Package Inclusion
PACCKAGE INCLUSIONS 1 unit Int866 Main Station with Pre-heater and Hot Air Gun 1 pc. Spare Hot Air Gun Heating Element 1 pc. External Sensor 1 pc. Hot Air Gun Mast with Wire Holder 1 pc. 3-Segment Fully Articulating Arm Holder 1 pc.
Page 5: Functions And Features
FUNCTION and FEATURES Microprocessor-controlled ESD safe equipment. ● 4-in-1 repairing system combining Hot Air Gun, Soldering Iron, ● Pre-Heater, External Sensor, Hot Air gun stand in one sophisticated package. Digital control and display of hot air temperature, soldering iron ● temperature, air pressure, pre-heater temperature with touch type panel controls for precision and ease of use.
Page 6: Safety Precautions
SAFETY PRECAUTIONS CAUTION: Improper usage can cause serious injury to personnel and/or damage to equipment. For your own safety, please observe the ff. precautions. Check each component after opening the package to make sure ● everything is in good condition. If there are any suspected damage, do not use the item and report the issue to your vendor.
Page 7: Assembly And Preparation
ASSEMBL Y and PREPARATIONS A. Main Station and Hot Air Gun Stand 2. Inset mast into base. 3. Insert screw and lock mast into posi- tion. 1 . D e t a c h screw from hot air gun mast. 4.
Page 8: Control Panel Guide
CONTROL PANEL GUIDE LEGEND: 1 — Hot Air Gun Temperature Display 2 — Pre-Heater Temperature Display 3 — Soldering Iron Temperature Display 4 — Hot Air Gun Temperature Adjustment Buttons 5 — Pre-Heater Temperature Adjustment Buttons 6 — Soldering Iron Temperature Adjustment Buttons / External sensor activation 7 —...
Page 9: Operating Guidelines
2. Press and hold the solder iron UP button while turning on the system power to set system to Centigrade mode. The display will show “Aoyue 866C” with the last character indicating the type of temperature scale used.
Page 10 OPERATING GUIDELINES C. HOT AIR GUN 1. Follow the initial procedures above, “A. INITIAL PROCEDURES”. 2. Adjust Hot Air Gun Airflow Adjustment to the middle position. 3. Activate “Hot Air Gun” switch (“9” from the control panel). 4. The system will immediately start to blow air at a medium airflow while rapidly and safely increasing the air temperature to 100°C (default system operating parameters).
Page 11 OPERATING GUIDELINES 9. Deactivate the Hot Air Gun Activation button first in order to activate the auto-cooling process. The system will start to blow air (at room temperature) at a fast rate to reduce heat from the hot air gun and bring down the temperature to a reasonable safe level of 90°C.
Page 12 OPERATING GUIDELINES E. PRE-HEATER 1. Follow the initial procedures (“A. INITIAL PROCEDURES”). 2. Place PCB to be pre-heated on top of the pre-heater. 3. Activate the Pre-Heater Activation switch (“10” from control panel). This will automatically start to increase the temperature of the soldering iron to 100°C (default).
Page 13: Auto-Sleep Functions
AUTO SLEEP FUNCTIONS AUTO-SLEEP MODE (Hot Air Gun) The device has a built-in auto-sleep mode feature such that if the there has been no user input from the hot air gun temperature adjustment button for 30 minutes (default) the Hot Air Gun d remained , the device will switch to sleep mode.
Page 14 AUTO SLEEP FUNCTIONS SOLDERING IRON AUTO-SLEEP MODE The soldering iron’s SLEEP mode is deactivated by default. Follow the set of procedures below to activate this feature. CONDITION: SOLDERING IRON function is inactive. 1. While soldering iron is displaying “OFF” or in stand-by mode, push both UP and DOWN buttons of the SOLDERING IRON TEMPERATURE adjustment buttons (“6”...
Page 15: Digital Calibration
DIGITAL CALIBRATION SOLDER IRON DIGITAL TEMP CALIBRATION By default, the system is properly calibrated but for cases when a little adjustment of the soldering iron calibration is required the following procedure can be done. 1. Turn on the soldering iron function switch. 2.
Page 16: Digital Calibration
DIGITAL CALIBRATION Solder Iron Digital Temperature Calibration Example The external temperature sensor displays 248 to 252 degrees. ● The set temperature and displayed actual temperature of the ● soldering iron is 300 degrees. 300 — 248 = 52. An additional adjustment of 52 degrees is required. ●...
Page 17: Care And Maintenance
CARE and MAINTENANCE Soldering Iron Error Messages 1. Soldering Iron connection assembly is not connected or not properly connected to the receptacle on the control panel. 2. Soldering iron tip is damaged and needs to be replaced. The device will display “PLUG”.
Page 18: Basic Troubleshooting Guide
BASIC TROUBLESHOOTING GUIDE PROBLEM 1: THE UNIT HAS NO POWER Check if the unit is switched ON. Check the fuse. Replace with the same type if fuse is blown. Check the power cord and make sure there are no disconnections. Verify that the unit is properly connected to the power source.
Page 20: Air Nozzles
22mm 22mm SERIES SERIES Replacement Air Nozzles MODEL＃ IC SIZE L(mm) W(mm) SGL SERIES MODEL＃ IC SIZE 1010 9×9mm L(mm) W(mm) A(mm) B(mm) 1131 4.4×10mm 10.3 1313 12×12mm 1616 15×15mm 1132 5.6×13mm 11.7 1919 18×18mm 1133 7.5×15mm 2828N 27×27mm 1134 7.5×18mm 3030N 29×29mm...