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RYNO WORX RY10MA Operator's Manual

10 gallon direct fire melter applicator. torch model
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Operator's Manual
Model: RY10MA
MPN: RA-MLT-0006
10 Gallon Direct Fire Melter Applicator
Torch Model
For Technical Support Please Visit www.RynoWorx.com or Call 1-855-382-9611

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Summary of Contents for RYNO WORX RY10MA

  • Page 1 Operator's Manual Model: RY10MA MPN: RA-MLT-0006 10 Gallon Direct Fire Melter Applicator Torch Model For Technical Support Please Visit www.RynoWorx.com or Call 1-855-382-9611...
  • Page 2 ⚠ Before servicing, make sure the unit is fully cooled and the liquid propane cylinder is disconnected. ⚠ Only genuine Ryno Worx replacement parts should be used for any replacements or repairs. Do not attempt to modify or alter this product in any way.
  • Page 4 RC-VLV-0002 - Flow Valve RC-WHL-0010 - Rear Wheel Brass Bushing - V2 RA-WHL-0011 - Rear Wheel with V2 Bushing RC-GCM-0010 - Thermometer - Shock Proof Glycerin Filled RA-WHL-0005 - Front Caster with Wheel RC-WHL-0014 - 4 Bolt Caster Swivel RA-GCM-0015 - Torch Complete Assembly...
  • Page 5  Introduction Forward Thank you very much for purchasing Ryno crack maintenance equipment. We pride ourselves in being different from other equipment manufacturers with a relentless focus on innovation, simplicity, and quality. RY Series Melter / Applicators are designed to effectively melt and apply direct-fire type crack sealant to joints and cracks found in hard aggregate surfaces.
  • Page 6  Assembly Instructions Part 1 – Remove Parts and Packaging and Verify Contents Carefully remove all parts from their packaging and layout on a flat working surface. You should have all the required parts as illustrated on the drawing below as well as the required hardware to complete assembly:...
  • Page 7: Rear Wheel Assembly

     Assembly Instructions Part 2 – Assemble Melter According to the Illustrations and Instructions With all the parts laid out on a flat working surface, follow the assembly illustrations below to complete the assembly of the melter. A socket set, rubber mallet, needle nose pliers and open-ended wrench set are required in order to complete the assembly.
  • Page 8: Handle Bar Assembly

    3. Handle Bar Assembly KIT F - Handle Bar Assembly RK-FAS-0001 KIT E - Handle Bar Mount RK-FAS-0002...
  • Page 9 4. Agitation Sweep Bar Installation KIT K - Agitation Sweep Bar RK-FAS-0006...
  • Page 10 5. On the Fly Agitation Installation KIT H - Agitation Fasteners Handle Bars RK-FAS-0005 KIT J - Agitation Bars RK-FAS-0005...
  • Page 11 6. On the Fly Agitation Installation KIT J - Agitation Bars RK-FAS-0005...
  • Page 12 7. Thermometer and Thermometer Guard Installation KIT D - Thermometer Guard RK-FAS-0004 8. Lid Handle Installation...
  • Page 13 9. Shoe Installation KIT I - Shoe Mount RK-FAS-0027...
  • Page 14: Control Arm Assembly

    10. Control Arm Assembly There are 2 types of control arm sets that could have been included with your machine. Please follow the instructions for the type that was shipped with your machine. Type 1 - with one threaded end, goes together as shown: Each set of control arms is shipped as a pair of upper and lower halves.
  • Page 15 Type 2 - has 2 threaded ends with a turnbuckle connecting them and goes together as shown below: Left Hand Thread Thread each rod an equal amount into the turnbuckle with gaps between the nuts and turnbuckle to allow Right Hand for adjustment.
  • Page 16 11. Shoe Control Arm Installation and Adjustment Type 1: Install the shoe control arm through the guide hole (handle end first) Adjust the length of the control arm by threading the lower half of the arm into the upper half. The final length of the arm should allow the drip guard to fully cover the bottom of the transfer tube when the shoe is in the raised position (shown to the right).
  • Page 17 Type 2: Install the shoe control arm through the guide hole (handle end first) Turn to Make Arm Longer Turn to Make Arm Shorter Adjust the length of the control arm by turning the turnbuckle in the appropriate direction (shown above). The final length of the arm should allow the drip guard to fully cover the bottom of the transfer tube when the shoe is in the raised position (shown to the right).
  • Page 18 12. Valve Control Arm Installation and Adjustment Type 1: Install the valve control arm through the guide hole (handle end first). Ensure that the retainer washer is in place to prevent the spring from pulling through the guide hole. Adjust the length of the control arm by threading the lower half of the arm into the upper half.
  • Page 19 Type 2: Install the valve control arm through the guide hole (handle end first). Ensure that the retainer washer is in place to prevent the spring from pulling through the guide hole. Turn to Make Arm Longer Turn to Make Arm Shorter Adjust the length of the control arm by turning the turnbuckle in the appropriate direction (shown on the left) to make it longer or shorter.
  • Page 20 13. Valve Control Arm Cotter Pin Installation KIT A - Control Arms RK-FAS-0003 Insert the cotter pin into the hole in the valve control arm and bend the pin to keep it in place. 14. Shoe Control Arm Cotter Pin Installation KIT A - Control Arms RK-FAS-0003 Insert the cotter pin into the hole in the shoe...
  • Page 21 15. Tank Shelf Installation 16. Propane Tank and Securing Chain Installation Propane Cylinder Not Included...
  • Page 22: Torch Installation

    17. Propane Hose Connection Connect the regulator to the propane cylinder and hand tighten. 18. Torch Installation...
  • Page 23  Operations Guide Before beginning please check the following: 1. You have read and understand all warnings on page 2. 2. You are using a new and full propane cylinder (use of a used cylinder can lead to reduced performance or equipment failure).
  • Page 24  Operations Guide Part 1 – How to Load and Light your Melter Fully CLOSE the regulator valve by turning the knob on the regulator COUNTERCLOCKWISE Fully OPEN the propane cylinder by turning the valve COUNTERCLOCKWISE. Make sure the valve on the torch handle is fully OPEN by turning it COUNTERCLOCKWISE.
  • Page 25 Turn the regulator knob two turns CLOCKWISE so that the propane starts to flow. 1) Pull the torch back from the torch holder. 2) Use a striker to light the torch. 3) Return the torch to the torch holder.
  • Page 26 Adjust the flame by turning the knob on the regulator. Clockwise - Increase pressure Counterclockwise - Decrease pressure Pressure ranges from: 0 - 4 bar (0 - 58 psi) ⚠ Never exceed the manufacturer's recommended material maximum temperature.
  • Page 27  Operations Guide Part 2 – Agitating and Monitoring Temperature 1. Never leave melter unattended when the torch is lit. If flame goes out, promptly turn off the flow of gas; double check that the melter is free and clear of any gas odors before attempting to re-ignite the torch. 2.
  • Page 28  Maintenance Guide Periodic Maintenance This melter / applicator requires periodic maintenance before each use and at set intervals in order to ensure it is performing safely and optimally. The table below describes checks and maintenance which are recommended. Description Before Each Every 25 Every 75...
  • Page 29  Troubleshooting Guide Below we have provided a common problems and solutions table. Be sure to consult this table should you experience any technical problems. Description of Problem Possible Causes Known Solutions The torch will not ignite or 1) The fuel level could be too low 2) 1) Check and refill your fuel tank 2) the torch will not stay lit The propane cylinder valve could be...
  • Page 30 The Control valve is occasionally The flow valve is designed with tight No solutions necessary, the flow dripping at the transfer tube tolerances and designed to be valve is designed with tolerances removable for easy cleaning. It is not which prevent it from binding from uncommon for your flow valve to the intense heat of the torch.