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LiFT Pack™ Advanced Lithium Battery
Basic Troubleshooting Guide
Table of Contents
Safety Precautions ........................................................................................................................................... 2
Introduction ..................................................................................................................................................... 3
Troubleshooting ............................................................................................................................................... 4
State of Charge Gauge and Device Trouble Codes (DTCs) ............................................................................... 4
Solid Red Light on SOC, No Power to Truck .................................................................................................... 4
No Lights on SOC, No Power to Truck ............................................................................................................ 4
Over Discharged ........................................................................................................................................... 5
Jumper Plug .............................................................................................................................................. 5
Charger Troubleshooting .............................................................................................................................. 5
Connecting to a LiFT Pack (Optional) ................................................................................................................. 6
Flux Connect - LiFT Pack ............................................................................................................................... 6
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Table of Contents
Troubleshooting
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Summary of Contents for Flux LiFT Pack
- Page 1 Solid Red Light on SOC, No Power to Truck ....................4 No Lights on SOC, No Power to Truck ......................4 Over Discharged ............................5 Jumper Plug .............................. 5 Charger Troubleshooting ..........................5 Connecting to a LiFT Pack (Optional) ......................... 6 Flux Connect – LiFT Pack ..........................6...
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Page 2: Safety Precautions
• Only authorized technicians should open a LiFT Pack for servicing. Make sure the LiFT Pack is not plugged into a truck, charger, or wall socket when servicing the battery. • Use Tools with insulated handles to prevent inadvertent shorts when working on a LiFT Pack. -
Page 3: Introduction
1 and illustrates the dramatic difference between a lead-acid battery and a LiFT Pack. The case design allows the LiFT pack to fit into most walkie battery boxes and has mounting options for Crown, Toyota, Raymond, Yale, Hyster and more. It is available in 72Ah, 100Ah, and 180Ah capacities and is the only UL Listed lithium-ion battery currently available. -
Page 4: Troubleshooting
No Lights on SOC, No Power to Truck If there are no lights on the LiFT Pack SOC, there are a few possible scenarios. Some which require you to remove the lid. First Remove the LiFT pack from the truck, then unscrew the 16 top bolts to remove the top of the battery. -
Page 5: Over Discharged
The Jumper Plug (part number 150002-13) is a small plug designed to revive an over discharged LiFT Pack. If you do not have a Jumper Plug, contact Flux Power customer support to obtain one. To revive a battery using a Jumper Plug, 1) insert the plug firmly into the data port located in the cable storage box. -
Page 6: Connecting To A Lift Pack (Optional)
Connecting to a LiFT Pack (Optional) A simple and effective way to troubleshoot a LiFT Pack battery, is by connecting to the BMS using a computer. The BMS records and reports important information, and allows you to download data, see battery statistics, and troubleshoot more effectively. - Page 7 Figure 6: FluxConnect allows users to log into the battery and see the a number of important details. f you have any questions or concerns, please contact Flux Power technical support or visit www.fluxpwr.com. Flux Power is a registered trademark of Flux Power Inc.
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