Roemheld Shop-Floor Operating Instructions Manual

Lifting module

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Lifting module Shop-Floor
max. lifting force 1,000 to 6,000 N, stroke from 200 to 600 mm, manual-hydraulic
and electro-mechanical version
Table of contents
1
Manual-hydraulic version
2
Electro-mechanical version
3
Index
1
Manual-hydraulic version
Römheld GmbH • Postfach 1253 • 35317 Laubach • Germany • Tel.: +49 (0)6405 / 89-0 • Fax: +49 (0)6405 / 89-211 • www.roemheld.de
Subject to change without notice! Translation of the original German document
Table of contents
1.1
Description of the product ..............................1
1
1.2
Validity of the documentation .........................1
9
1.3
Target group of this document .......................2
18
1.4
Safety instructions ..........................................2
1.5
For your safety ...............................................2
1.6
Personal protective equipment.......................3
1.7
Safety devices ................................................3
1.8
Check the safety devices ...............................3
1.9
Application......................................................4
1.10
Installation ......................................................4
1.11
Start up ...........................................................5
1.12
Maintenance...................................................6
1.13
Repair .............................................................7
1.14
Trouble shooting.............................................7
1.15
Technical characteristics ................................7
1.16
Accessory.......................................................8
1.17
Disposal..........................................................8
1.18
Declaration of manufacture ............................8
1.1
Description of the product
The lifting module Shop-Flor is particularly suitable for lifting
and lowering assembly fixtures, working tables and demonstra-
tion objects in industrial applications as well as for medical
treatment equipments in medical applications.
In general lifting modules are used as base unit of devices for
controlled lifting and lowering of loads or for height adjustment
only.
1.2
Validity of the documentation
This document applies to the following products:
Manual-hydraulic lifting modules of data sheet M 4.301.
The following types or part numbers are concerned:
8915-02-20-H, -30-H, -40-H, -50-H, -60-H
8915-04-20-H, -30-H, -40-H, -50-H, -60-H
8915-06-20-H, -30-H, -40-H, -50-H, -60-H
Operating instructions
BA_M4301_EN
Issue 10-2013
1 / 18

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Summary of Contents for Roemheld Shop-Floor

  • Page 1 8915-06-20-H, -30-H, -40-H, -50-H, -60-H Römheld GmbH • Postfach 1253 • 35317 Laubach • Germany • Tel.: +49 (0)6405 / 89-0 • Fax: +49 (0)6405 / 89-211 • www.roemheld.de Subject to change without notice! Translation of the original German document...
  • Page 2 Operating instructions BA_M4301_EN Target group of this document For your safety • Specialists, fitters and set-up men of machines and installa- 1.5.1 Basic information tions with hydraulic expert knowledge. The operating instructions serve for information and avoidance Qualification of the personnel of dangers when installing the products into the machine as Expert knowledge means that the personnel must well as information and references for transport, storage and...
  • Page 3 Operating instructions BA_M4301_EN Safety devices Cleaning process! The below safety devices are for the safety of the operators. As The product must not be cleaned with: a matter of principle no safety devices may be detached, put • vacuum steam procedure, steam ray or high-pressure out of action or modified.
  • Page 4 Operating instructions BA_M4301_EN 1.10 Installation Mandatory signs Number, available and un- damaged 1.10.1 Design Further safety devices available, undamaged and WARNING available ready for operation Injury by falling parts! Testing date: Tester (signature): • Keep hands and other parts of the body out of the working area.
  • Page 5 Operating instructions BA_M4301_EN Note CAUTION Dangers due to the connecting construction of the cus- Stroke module, pump lever not operate on bottom base tomer plate Dangers due to the connecting construction of the customer, as Foot pedal is pressed down below the lower edge of the base e.g.
  • Page 6 • Depress the foot pedal several times until the top plate is load completely lifted. Revision by the manufac- after 50,000 ROEMHELD • Press the foot pedal upwards until the top plate is com- turer (recommendation) cycles (lifting service staff pletely lowered.
  • Page 7 ROEMHELD service techni- cians. 1.14 Trouble shooting CAUTION All work by service personnel only! • All works only to be effected by ROEMHELD service staff. Figure 5: Side loads Trouble Cause Remedy Max. load torque M 300 Nm Max.
  • Page 8 Tel.: +49 (0) 64 05 / 89-0 chinery Fax: +49 (0) 64 05 / 89-211 DIN EN ISO 4413, 2011-04, Hydraulic fluid power - General E-mail: info@roemheld.de rules and safety requirements for systems and their compo- www.roemheld.com nents 1.18.1...
  • Page 9: Table Of Contents

    Operating instructions BA_M4301_EN Description of the product Electro-mechanical version The lifting motion is generated by an electric motor with a spin- dle lifting gear. The electrically operated variant is particularly suitable for posi- tioning and adjusting tasks of working tables as well as for material supply and transport.
  • Page 10: Safety Instructions

    Operating instructions BA_M4301_EN Safety instructions Injury by crushing! DANGER Components of the product make a movement while they are in operation. Danger of life / heavy health damages • This can cause injuries. Stands for an imminent danger. • Keep parts of the body and items out of the working area! If it is not avoided, death or very severe injuries will result.
  • Page 11: Safety Devices

    Operating instructions BA_M4301_EN Safety devices Mandatory signs Number, available and un- damaged The below safety devices are for the safety of the operators. As a matter of principle no safety devices may be detached, put Further safety devices available, undamaged and out of action or modified.
  • Page 12: Installation

    Operating instructions BA_M4301_EN 2.10 Installation 3. Fasten the bottom plate of the product with hexagon socket head cap screws ISO 4762 - M10 onto the concrete floor or 2.10.1 Design the connecting construction of the customer. WARNING 4. For this purpose professionally insert into the concrete floor heavy-duty dowels (e.g.
  • Page 13: Start Up

    Operating instructions BA_M4301_EN 1. For fixing of the customer's connecting construction there 2.11.1 Operation are 4 bore holes (for M10 - ∅ 10.5 mm ) at the top plate. WARNING All provided bore holes have to be used! Injuries due to non-compliance of the operating instruc- 2.
  • Page 14: Maintenance

    All work by service personnel only! Danger of injury due to a lifting or lowering movement! • All works only to be effected by ROEMHELD service staff. • Do not reach into the stroke area during the lifting or lower- ing movement.
  • Page 15: Technical Characteristics

    Operating instructions BA_M4301_EN 2.15 Technical characteristics Side loads Max. lifting force 1000, 2000, 4000, 6000 N Stroke 200, 300, 400, 500, 600 mm Function Electrical Duty cycle 15% 1.5 min. ON Code class IP 54 Control voltage 24VDC Protection class Operation Hand panel or foot pedal Lifting profile...
  • Page 16: Accessory

    Manufacturer Römheld GmbH Friedrichshütte Römheldstraße 1-5 35321 Laubach, Germany Tel.: +49 (0) 64 05 / 89-0 Fax: +49 (0) 64 05 / 89-211 E-mail: info@roemheld.de www.roemheld.com Figure 13: Lifting module with incremental measuring system 2.18.1 Validity of the documentation (8915-0X-X0-G)
  • Page 17 Operating instructions BA_M4301_EN DIN EN 61000-6-2; 2006-03, Electromagnetic compatibility (EMC) - Generic standards - Immunity for industrial envi- ronment DIN EN 61000-6-4; 2007-09, Electromagnetic compatibility Römheld GmbH (EMC) - Generic standards - Immunity for industrial environ- Friedrichshütte ment Laubach, 09.10.2013 Responsible person for the documentation: Dipl.-Ing.
  • Page 18: Issue

    List of the applied standards......9, 17 Römheld GmbH • Postfach 1253 • 35317 Laubach • Germany • Tel.: +49 (0)6405 / 89-0 • Fax: +49 (0)6405 / 89-211 • www.roemheld.de Subject to change without notice! Translation of the original German document...

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