Green Gorilla ProLine Em User Manual

Industrial system

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#C-08-PL-00557
*P-01-PL-00528 shown, your system may vary

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Summary of Contents for Green Gorilla ProLine Em

  • Page 1 #C-08-PL-00557 *P-01-PL-00528 shown, your system may vary...
  • Page 2: Table Of Contents

    Table of Contents Section Title Page Safety Rules System Compatibility PowerPack Components Tank Components Wand & Tip Assembly Wand Styles Wand Handle Assembly Wand Extension Assembly AC70 Extension Assembly Pro31 Extension Assembly Tip Styles Tip Assembly Pro31 Tip Assembly PS30 Tip Assembly PowerPack Operation PowerPack Attachment PowerPack Removal...
  • Page 3: Safety Rules

    Warning: Never charge the PowerPack in temperatures below 32° F or above 110° F. This can result in battery damage and/or re. Warning: It is imperative that the original charger for the Green Gorilla system is used as di erent chargers may not have the built in protection necessary to ensure a safe charging condition.
  • Page 4: System Compatibility

    System Compatibility IMPORTANT! This system should not be used with petroleum based solvents as accelerated damage to the seals will occur. This system includes EPDM seals that are most appropriate for acetone and water based products. Solvents such as Xylene and Naphtha SHOULD NOT BE USED with the seals in this system. Acetone based products should only be used in a well ventilated area.
  • Page 5: Tank Components

    Tank Components Carefully unpack the tank, PowerPack, and all loose items from the carton and assemble as outlined in this guide. Manual Pump Handle Wand Handle Varies by System Hose Quick Disconnect Strain Relief Varies by Springs System Wand Holder Quick Connect Adaptor &...
  • Page 6: Wand & Tip Assembly

    Wand & Tip Assembly Wand Handle Styles Your system can be con gured with one of three di erent wand types, Figure 3 below identi es each wand style. To complete the wand extension and tip assembly you will need a 13/16" and 9/16" open end wrench. Note: Some systems are pre-assembled, and require no additional assembly.
  • Page 7: Wand Handle Assembly

    Te on tape to ensure a leak tight joint. Thread the wand hose tting into the end of the wand handle and tighten in a clockwise direction using the 9/16” wrench. All Green Gorilla tank hoses and wand handles use the standard 1/4” NPT tting.
  • Page 8: Pro31 Extension Assembly

    Pro31 Extension Assembly Assemble wand extension to wand handle. Draw back spray handle trigger to retract the shuto valve at the extension opening (as shown below in gures 7 & 8). Hold trigger in place and assemble the Te on seal and o-ring as shown in gures 9 &...
  • Page 9: Tip Styles

    Tip Styles There are two styles of tip assemblies; Style A - adjustable pin to cone (Figure 12) and Style B -pattern speci c (Figures 13 & 14). The Style B pattern speci c tip assembly is detailed in Figure 15 (typical). g.
  • Page 10: Pro31 Tip Assembly

    TJ66 & Pro31 Tip Assembly Assembly of the tip and optional strainer is identical for both the TJ66 and the Pro31 wand handle assembly. Optional Strainers & Strainer/Shuto s: Assemble optional strainer (if so equipped), by inserting strainer into the end of the wand extension, as shown in gures 16 - 18. g.
  • Page 11: Ps30 Tip Assembly

    PS30 Tip Assembly To assemble the tip to the extension, draw back spray handle trigger to retract plunger at the extension end (as shown in gures 21 & 22). Hold in place until the tip is securely fastened. g. 21 g.
  • Page 12: Powerpack Operation

    PowerPack Operation PowerPack Attachment Rest the bottom of the PowerPack on the bottom of the tank’s PowerPack mount- ing recess (as shown above in gure 26) and tilt upwards into the pocket and engage the quick connect tting (as shown below in gure 27), until a positive click is heard.
  • Page 13: Powerpack Charging

    This unit is equipped with the latest in lithium ion power technology. Ensure that you are only using the Green Gorilla 110Vac charger that came with this unit. The charger has been matched to the solid state electronics within the PowerPack itself to ensure safe and reliable charging.
  • Page 14: Powerpack Usage

    PowerPack Usage g. 32 Turn PowerPack on by depressing the on/o power button on the top surface of the PowerPack as shown above ( gure 32). If fully charged, a green light will display on both the top surface and the center of the knob.
  • Page 15: Tank Operation

    Tank Operation Prior to rst use, it is highly recommended that an initial rinsing of the tank be preformed. This is to ensure that any debris resulting from manufacturing has been removed prior to running liquid through the wand. This will minimize clogging of the strainer or wand tip and ensure proper wand operation.
  • Page 16: Pressure Relief System

    This functionality works with or without a PowerPack attached to the Quick Connect Adaptor. This is a safety feature of the Green Gorilla system and should not be altered or disabled.
  • Page 17: Cleaning & Maintenance

    Cleaning and Maintenance 1. If tank is pressurized, RELEASE AIR PRESSURE by depressing the red pin in the Quick Connect Adaptor. ( gure 37) Push red pin in rmly and hold to allow all pressure to escape. 2. Loosen manual pump slowly ( gure 35) and remove by rotating in the counter-clockwise direction.
  • Page 18: Tank Replacement Parts

    Tank Replacement Parts P-08-XX-00166 Manual Pump (full assembly) P-08-PL-00504 48” Hose P-08-PL-00151 P-08-PL-00156 1.5 Tank w/ Connector Wand Holder P-08-PL-00152 2.5 Tank w/ Connector P-08-PL-00179 Easy-Twist Quick-Connect (full assembly) P-08-PL-00155 Tank Base w/ Drip Cup P-08-PL-00224 Tank (w/Pump & Connector) Seal Kit g.
  • Page 19: Powerpack Replacement Parts

    PowerPack Replacement Parts P-08-XX-00008 AA30 w/18” Ext. P-08-XX-00013 P-08-PL-00630 AA30 w/8” Ext. #6 ConeJet® P-08-XX-00136 w/brass nut #1 Fan Tip w/brass nut P-08-XX-00137 P-08-XX-00016 #15 Fan Tip #8 ConeJet® Brass w/brass nut P-06-XX-00589 #10 ConeJet® Brass P-03-PL-00187 Battery (set of two) P-03-PL-00183 P-03-PL-00208 Battery Door...
  • Page 20: Warranty & Contact Information

    LIMITED WARRANTY (USA & Canada Only) ForeFront Product Design LLC warrants its ProLine™ Spray System for a period of one year from the date of original purchase. We will repair or replace at our option, any part or parts of the prod- uct and accessories covered under this warranty which examina- tion proves to be defective in workmanship or material during the warranty period.

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