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8.ENGINE REMOVAL/
INSTALLATION
8
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ENGINE REMOVAL/INSTALLATION
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SERVICE INFORMATION------------------------------------------------ 8- 1
ENGINE REMOVAL ------------------------------------------------------- 8- 2
ENGINE INSTALLATION ------------------------------------------------ 8- 8
MYROAD 700i
8
8-0
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Summary of Contents for KYMCO MYROAD 700i
- Page 1 8.ENGINE REMOVAL/ MYROAD 700i INSTALLATION __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ ENGINE REMOVAL/INSTALLATION __________________________________________________________________________________ SERVICE INFORMATION------------------------------------------------ 8- 1 ENGINE REMOVAL ------------------------------------------------------- 8- 2 ENGINE INSTALLATION ------------------------------------------------ 8- 8...
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Page 2: Service Information
8.ENGINE REMOVAL/ MYROAD 700i INSTALLATION SERVICE INFORMATION GENERAL INSTRUCTIONS • During engine removal and installation, support the scooter on its main stand. • Support the frame using a jack or other adjustable support to ease of engine hanger bolt removal. -
Page 3: Engine Removal/Installation
8.ENGINE REMOVAL/ MYROAD 700i INSTALLATION ENGINE REMOVAL Remove the following: Luggage box Floorboard Rear fender Side/rear body cover Exhaust muffler Drain the coolant. Support the scooter on its main stand. Disconnect the water temperature sensor connector and cooler pipe. Connector cooler pipe Disconnect the spark plug caps. - Page 4 8.ENGINE REMOVAL/ MYROAD 700i INSTALLATION Remove the bolt and thermostat housing. Rubber cap Release the rubber cap and remove the terminal nut to disconnect the starter motor cable. Air bleed hoses Disconnect the air bleed hoses. Remove the bolt and remove the thermostat.
- Page 5 8.ENGINE REMOVAL/ MYROAD 700i INSTALLATION Remove the A.C.G. connector. A.C.G. connector Engine ground cable Disconnect the engine ground cable. bolt Cooler’s tubes water pipe Disconnect the cooler’s tubes and water pipe.
- Page 6 8.ENGINE REMOVAL/ MYROAD 700i INSTALLATION Oil pressure switch connector Disconnect the oil pressure switch connector. Oil pressure switch Bolt Remove the bolts and rear/parking brake caliper. Remove the brake hose from clamps. Remove the nut. Pull out the engine mounting bolt, then removes the engine from the frame.
- Page 7 8.ENGINE REMOVAL/ MYROAD 700i INSTALLATION Bolts Remove the air cleaner bolts, remove T-MAP sensor connector and air cleaner. Remove the rear cushion lower bolts. Bolts Remove the engine fixed bolt. Bolt...
- Page 8 8.ENGINE REMOVAL/ MYROAD 700i INSTALLATION Turn the engine mount bolt counterclockwise and loosen it. Pull out the engine mount bolt then removes Bolt the engine from the frame. Bolt Picture 1 Picture 2...
- Page 9 8.ENGINE REMOVAL/ MYROAD 700i INSTALLATION Picture 3 Picture 4 Picture 5 Picture 6 INSTALLATION Installation is in the reverse order of removal. ＊ ● At installing the engine, be careful not to catch your hand or finger between the engine hanger and crankcase.
- Page 10 8.ENGINE REMOVAL/ MYROAD 700i INSTALLATION Engine fixed bolts Check the engine fixed bolts. Replace with new parts if necessary. Check the collars. Replace with new parts if necessary. Collar Collar...