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HOT AIR & NITROGEN WELDING
SET-UP AND USE GUIDE
A complete guide to setting up your new hot air &
nitrogen welding equipment and using it to make the
fastest, strongest, and most cost-effective repairs to
plastic bumper covers and other parts.
Copyright 2010 © Urethane Supply Company All Rights Reserved
Every step of the way, Urethane Supply Company has
what you need to repair and refi nish plastics.
YOU WILL SUCCEED
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Summary of Contents for Urethane Supply Company 6053 EZ-Weld
- Page 1 Every step of the way, Urethane Supply Company has what you need to repair and refi nish plastics. HOT AIR & NITROGEN WELDING SET-UP AND USE GUIDE A complete guide to setting up your new hot air & nitrogen welding equipment and using it to make the fastest, strongest, and most cost-effective repairs to plastic bumper covers and other parts.
- Page 2 Introduction Thank you for your purchase of Urethane Supply Company’s hot air welding system. This system allows you to repair plas- tic parts more quickly and cost-effectively than you can with any other system. Using our nitrogen welding process, your repairs will be of the highest quality—maximizing strength and minimizing comebacks.
- Page 3 6053N2 Nitrogen- Air Controller 6053 EZ-Weld 2.0 hot air welder and use as described in the previous section. Select “air” as the welder warms Outlet to up so you don’t waste the nitrogen. Make it a habit to...
- Page 4 Page 4 www.urethanesupply.com There are still some late model bumper covers made of PUR. At the time of this writing, these would include Ford Crown Victoria, Chrysler 300 front, Dodge Charger front, and Corvette. These are usually yellow or light gray on the backside. Don’t use the hot air welder on these bumpers.
- Page 5 800.633.3047 Page 5 Repairing a cracked bumper Let’s assume you have a cracked PP/TPO bumper. This section will take you through the whole process—cleaning, prepping, and welding. This describes the basic repair technique that can be adapted to other special- ity repairs on tabs and mounting holes.
- Page 6 Page 6 www.urethanesupply.com Weld the front side of the crack. On the front, it’s usually best to use the narrow, thin R13 rod. This will tuck down into the v-groove and retain most of its strength even after it’s been PP Ribbon sanded flush.
- Page 7 800.633.3047 Page 7 Narrow the welding rod to width of bar. The R13 rod is prob- ably too wide, so cut it down roughly to the width of the bar using scissors or a razor knife. This will help prevent obscuring the slot dimensions.
- Page 8 We are committed to providing the most complete information on plastic repair and refi nishing in the industry. Call 800-633-3047 for technical support, Monday through Friday 7:00am - 4:00pm Central. Urethane Supply Company 1128 Kirk Rd, Rainsville, AL 35986 USA phone: 256-638-4103 fax: 256-638-8490...
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