Table of Contents
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TRUBLUE /
TRUBLUE XL
AUTO BELAY
Operator Manual
Models: TB150-12C / TBXL150-20A
NOTE TO INSTALLERS
Always Read Instructions Before Use
Leave this Operator Manual attached to the auto belay. The
Operator Manual contains information relating to the safe
use of the TRUBLUE Auto Belay and includes all product
registration and warranty information. This document may
only be removed by the end user. Ensure that this Operator
Manual is readily available to operators at all times
Head Rush Technologies TRUBLUE Operator Manual
P/N 10055-06
Head Rush Technologies products are covered by a number of patents, including
U.S. Patents 8,490,751; 8,851,235; 9,016,435; 8,851,235 and D654,412
& corresponding patents/applications in the USA and in other countries worldwide.
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Summary of Contents for Trublue XL Series
- Page 1 Leave this Operator Manual attached to the auto belay. The Operator Manual contains information relating to the safe use of the TRUBLUE Auto Belay and includes all product registration and warranty information. This document may only be removed by the end user. Ensure that this Operator...
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Page 3: Table Of Contents
TABLE OF CONTENTS SAFETY INFORMATION 1.1 Symbols Used in this Manual WARRANTY CONDITIONS 2.1 Customer Responsibility CERTIFICATION 3.1 Standards DESCRIPTION SPECIFICATIONS AUTO BELAY PARTS 6.1 Label 6.2 Location of Safety Labels 6.3 Icon Descriptions UNPACKING 7.1 Precautions 7.2 Receipt of the Auto Belay 7.3 Unpacking the Auto Belay 7.4 Storage INSTALLATION... - Page 4 10.0 INSPECTION & MAINTENANCE 10.1 Annual Recertification 10.2 Maintenance 10.2.1 Safety Precautions 10.3 Daily Inspection 10.4 Weekly Inspection 10.4.1 Inspection Procedure 10.4.2 Webbing Wear 10.5 Six Month Inspection 10.5.1 Inspection Procedure 10.5.2 Webbing Inspection 10.6 Nozzle Replacement 10.7 Webbing Line Replacement 10.7.1 Safety Precautions 10.7.2 Webbing Line Replacement Procedure 10.8 Replacement Parts...
- Page 5 TBXL150-20A and their associated equipment are designed and specified for use in the recreational climbing/aerial adventure industry as a controlled de- scent device. Use of the TRUBLUE Auto Belay for any purposes other than that intended by the manufacturer is not permitted.
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Page 6: Safety Information
SAFETY INFORMATION Symbols Used in this Manual The following safety symbols are used throughout this manual to highlight po- tential dangers. One or more precautions may be associated with practices and procedures described within this manual. Failure to adhere to any precautions highlighted can result in death, serious injury, or equipment damage. -
Page 7: Warranty Conditions
2.0 WARRANTY CONDITIONS The TRUBLUE and TRUBLUE XL Auto Belay Devices are warranted against factory defects in materials and workmanship (excluding specific Field Re- placeable Wear Parts - see “Replacement Parts” section below) for a period of two (2) years from date of purchase. This warranty applies only to the original... - Page 8 ƒ Normal replacement of service items. ƒ Replacements required because of abuse, misuse or improper opera- tional habits of the operator. ƒ Field replaceable wear parts. ƒ Normal deterioration due to use and exposure. ƒ The installer and operator must fully understand these instructions. Any questions must be submitted in writing to Head Rush Technologies.
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Page 9: Certification
The TRUBLUE and the TRUBLUE XL Auto Belay can be used as a climbing/de- scent system device only in combination with other components. It shall not... -
Page 10: Description
The TRUBLUE offers a maxi- mum descent height of 12.5 m (41 ft), and the TRUBLUE XL offers a maximum descent height of 20 m (65.6 ft). TRUBLUE Auto Belays are suitable for user weights ranging from 10 - 150 kg (22 - 330 lbs) depending on model. -
Page 11: Specifications
5.0 SPECIFICATIONS TRUBLUE: TB150-12C MODELS TRUBLUE XL: TBXL150-20A IN ACCORDANCE WITH EN 341:2011-1A AND CERTIFICATION EN 360:2002 DIMENSIONS 380 x 320 x 216 mm (15 x 12.6 x 8.5 in) NET WEIGHT 19.75 kg (44 lbs) MATERIALS CASING Aluminum Alloy... -
Page 12: Auto Belay Parts
6.0 AUTO BELAY PARTS PRIMARY MOUNT CASING HANDLE SECONDARY MOUNT (UNLOADED) COVER (BACK) COVER (FRONT) NOZZLE WEBBING LINE CARABINER Label TB150-12C SN# ## ### # Model number Unit serial number 0123 IN ACCORDANCE WITH EN 341:2011-1A AND EN 360:2002 Notified body EN standard and for CE type device classification... -
Page 13: Location Of Safety Labels
Location of Safety Labels SERIAL LABEL TB150-12C SN0000000 SPECIFICATION LABEL INFORMATION LABEL TBXL150-20A SN0000000 MODEL: TBXL150-20A MODEL: TB150 12C ALWAYS READ AND FOLLOW RATED BODY WEIGHT: THE WARNINGS AND RATED BODY WEIGHT: INSTRUCTIONS FOR USE 10 to 150 kg (22 to 330 lbs) 10 to 136kg (22 to 300lbs) DEVICE WEIGHT: DEVICE WEIGHT:... -
Page 14: Icon Descriptions
Icon Descriptions Device Weight Only one user at a time Body Weight Harness standards EN 12277, UIAA 105, EN 361 Do not alter the line. Do Descent Rate not clamp, knot or tie on additional line Do not store the line Country of Manufacture inside the device wet Never install the device... - Page 15 Check descent path is clear, Always land with Inspect the Webbing slightly bent knees to absorb landing Do not let TBSD150-20 (The TRUBLUE Speed Serial number only) retract uncon- trolled EN 362/EN 12275 Minimum connector Manufacture Date strength for installation...
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Page 16: Unpacking
Auto Belay for the annual Certification inspection. Please keep packag- ing in a safe place until required. Receipt of the Auto Belay The TRUBLUE Auto Belay is packaged in a recycled cardboard box and contains: ƒ 1 x TRUBLUE Auto Belay Model TB150-12C or TRUBLUE XL Model TBXL150-20A ƒ... -
Page 17: Storage
PRODUCT REGISTRATION MUST BE COMPLETED Product Registration is critical for receiving product notifications, recertifi- cation notices, and up-to-date information for the safe use of the TRUBLUE Auto Belay. Registration is fast and easy and can be done online at www. -
Page 18: Installation
8.0 INSTALLATION Precautions ALWAYS USE DESIGNATED MOUNTING POINTS Never install the Auto Belay using any part of the device apart from the desig- nated mounting points. Incorrect mounting can result in serious injury or death. ALWAYS USE THE CORRECT MOUNTING HEIGHT Failure to install the device at the correct mounting height could result in damage to the device or loss in device performance. -
Page 19: Anchor Points
8.2.2 HARNESS All harnesses used in conjunction with the TRUBLUE Auto Belay must be of the correct size and fit, be in serviceable condition, and comply with one of the following standards: ƒ EN 361 - Personal protective equipment for prevention of falls from a height –... -
Page 20: Selecting A Location
8.2.4 SELECTING A LOCATION The TRUBLUE Auto Belay is to be mounted at the top of the climbing route/ descent path with the nozzle and webbing line pointed down. When selecting a location to mount the Auto Belay, always check: ƒ... - Page 21 The Side Covers are a sacrificial protective cover designed to prevent damage to both the device and any adjacent surface. Should the covers become ex- cessively worn, damaged, or aesthetically unpleasing, they may be replaced by the user. Details of replacement parts may be found in the Replacement Parts section of this manual.
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Page 22: Orientation
8.2.7 ORIENTATION Always mount the Auto Belay with the round covers parallel to the face of the climbing wall. Mounting in this direction will allow the Auto Belay to swing laterally and minimize the wear on the webbing line, nozzle assembly and mounting points. -
Page 23: Operation
EMERGENCY RESPONSE PLAN Owners and operators must have devised an emergency rescue plan for any user in distress at all sites operating TRUBLUE and TRUEBLUE XL Auto Belay Devices. Operators must inform Users of the Auto Belay of the pro- cedure for rescuing a climber in distress prior to climbing. -
Page 24: Operator Training
Operator Training All personnel involved in the operation of the Auto Belay must be trained and deemed competent in the following aspects of TRUBLUE Auto Belay operation; ƒ Transportation and storage. ƒ Installation, use of attachment points and attachment methods and hardware. -
Page 25: Climbing Harness
Ensure the carabiner is only loaded along its vertical direction. NOTE If the integral carabiner is damaged or unserviceable, the complete descent line must be replaced. Use only genuine TRUBLUE replacement parts. 9.4.1 OPERATION Triple lock carabiners are opened by sliding the gate down, rotating the gate’s collar and pushing the gate open towards the center of the carabiner. -
Page 26: Secondary Connections
ƒ Allow the latch to snap shut, ensuring the collar has rotating back and is locked. Ensure that no clothing, webbing or other objects are obstruct- ing the gate or latch. ƒ Double check that the latch is secure. Step 1 – Slide Step 2 - Twist Step 3 –... -
Page 27: Inspection & Maintenance
DO NOT OPERATE AFTER THE DATE SHOWN ON THE CERTIFI- CATION LABEL Operation of a TRUBLUE Auto Belay without a current Certification Label visible is strictly forbidden. Severe bodily injury or death may occur. The TRUBLUE Auto Belay requires an annual service and recertification inspec- tion to be carried out by an authorized Head Rush Technologies service agent. -
Page 28: Safety Precautions
10.4 Weekly Inspection The TRUBLUE Auto Belay must be inspected weekly for correct operation and overall condition. The weekly inspection may be carried with the unit in place or removed to a sturdy work table. - Page 29 1. Clean any dust, dirt or contamination off the casing and fittings with a clean cloth. DO NOT USE SOLVENTS OR ABRASIVES Clean with a cloth only. Do not use any cleaners, solvents or abrasives on any part of the Auto Belay or its associated equipment. 2.
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Page 30: Webbing Wear
WEBBING WEAR INSPECT WEBBING DAILY Webbing in your TRUBLUE must be evaluated on a daily basis. A detailed description of when a webbing should be taken out of service is included in the Wear Tables below. Webbing MUST be taken out of service by the time the webbing resembles the stage of wear designated in the Wear Tables. - Page 31 Webbing pictures outlined in in the tables below show webbing that MUST be taken out of service and replaced immediately to continue using your TRUBLUE The green outlined photos show webbing that can be kept in operation. TRUBLUE XL Degree of Wear...
- Page 32 DAMAGED zle. Remove holds below TRUBLUE or mount TRUBLUE the TRUBLUE higher. Sun is damaging web- Remove TRUBLUE at the end of day or cover UV FADED WEBBING bing unit and webbing after use. Hand grip is rubbing Look for problem holds.
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Page 33: Six Month Inspection
10.5 Six Month Inspection The TRUBLUE Auto Belay requires an in depth six (6) month inspection by the Operator to maintain its safe and efficient operation. For the six monthly in- spections the unit must be dismounted and removed to a sturdy work table. - Page 34 ƒ UV degradation – although difficult to detect, visual indications are discoloration, fading and chalking of the webbing surface. ƒ Chemical attack, this can result in soft or weak fibers, color change or flaking of the surface. ƒ Heat or friction damage, indicated by hard fibers or glazing of the surface.
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Page 35: Nozzle Replacement
If the nozzle assembly shows signs of excessive wear that could impede re- traction of the webbing, damage, or poor fit it must be replaced. USE ONLY GENUINE TRUBLUE REPLACEMENT PARTS ALWAYS REPLACE NOZZLE AS A PAIR If nozzle requires replacement, always replace as a matched pair – do not mix worn and new nozzle pieces. -
Page 36: Webbing Line Replacement
With nozzle removed take care not permit uncontrolled retraction of drum lead or webbing line into casing. Uncontrolled retraction will result in inter- nal damage and require repair by the manufacturer. USE ONLY GENUINE TRUBLUE REPLACEMENT PARTS www.headrushtech.com | +1-720-565-6885... -
Page 37: Webbing Line Replacement Procedure
10.7.2 WEBBING LINE REPLACEMENT PROCEDURE To replace the webbing line: 1. Remove the Auto Belay from service and place securely on the work bench. 2. Remove the Nozzle assembly – Refer to ‘Remove Nozzle Assembly’ above. 3. While holding Auto Belay securely, pull out the webbing line until and the end of the drum lead and the joining shackle are exposed. - Page 38 TORQUE = 2 Nm Correct shackle fit 9. Tighten the shackle pin to 2 Nm (18 lb-in), ensuring the threads are fully engaged and the end of the pin is flush with the joining shackle as shown. 10. Remove the holding pin and allow the new line to slowly retract until drum lead and joining link is inside casing.
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Page 39: Replacement Parts
10.8 Replacement Parts Your TRUBLUE Auto Belay is fitted with a number of user replaceable parts that may be refitted without the need to return the device to an authorized Head Rush Technologies service agent. Always follow the Manufacturer’s instructions as detailed in this User Manual and any Part Replacement Guide supplied when undertaking replacement of a part. -
Page 40: Manufacturer's Details
11.0 MANUFACTURER’S DETAILS For Recertification or unscheduled service or repairs, return your TRUBLUE Auto Belay to your nearest Head Rush Technologies Authorized Service Center or to the Manufacturer at the address shown below. ADDRESS CONTACT DETAILS Head Rush Technologies +1-720-565-6885 1835 38th Street www.headrushtech.com... - Page 42 REGISTER YOUR DEVICE Get automatic updates on recertification and product information – visit headrushtech.com/register ANNUAL RECERTIFICATION IS REQUIRED Please keep the shipping box for your device. For instructions on annual recertification, visit headrushtech.com/recertification +1-720-565-6885 www.headrushtech.com info@headrushtech.com March 2019...
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