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Summary of Contents for Baader IS-028
- Page 1 Maintenance, spare parts and user’s handbook IS-028/028s Hafnarbraut 25 200 Kopavogur Iceland Tel: +354 520 6900 Fax: +354 520 6911 lager@baader.is www.baader.is...
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Page 2: Preface
The manual must neither be copied nor accessible to a third party or misused without our written consent! The company Baader Ísland Ltd. is not responsible for any damage due to the failure to comply with the manual, inadequate training of the personnel, unusual usage of... -
Page 3: Table Of Contents
TRANSPORTATION ........................26 Information on transportation ..................... 26 Preparation for transportation ..................... 26 Transportation by ship ......................26 Transportation by airplane ....................27 Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... - Page 4 Adjustment of eye spikes ..................... 47 Adjustment of head bar ......................47 CONTROL PANEL ........................48 Switch box ..........................48 Air board ..........................50 Water board.......................... 50 Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
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Page 5: Warning
Miscibility types grease and oils ................... 65 WARNING In the manual of BAADER machines you can find chapters on particular dangers or special conditions. They are identified by words of warning and caution signs in accordance with the Machinery Directive (2006/42/EB) and Norm IEC 82079-1 as well as Norm ANSI Z-535.2 and Z-535.3. -
Page 6: Caution Signs
Caution, Warning, if the instructions are not observed, it can cause a personal injury or machine failure Danger, high risk of serious injury Risk of high voltage Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 7: Safety Measures
To make sure it is impossible to turn the machine on, the main switch must be padlocked. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 8: Safety Instructions
(fig. 1, pos. 3) … when a protective part is put up or put in the open position (fig. 1 and 2, blue protective parts) Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 9: Protective Parts
It is good to hold the cover when opening and closing. Protective parts closed Flip-up protective parts are specified in fig. 5 and 6 in green. (IS-028s shown) Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... - Page 10 IS-28/28s Protective parts open Flip-up protective parts specified in fig. 7 and 8 in green. (IS-028s shown) Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
- Page 11 COVER AND SAFETY LIGHTS ON CONTROLLER BOX On the control box there are 6 lights that indicate which safety sensor is activated if the safety circuit is not complete. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
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Page 12: Protective Parts Sensors
3 sec. and reset all protective parts sensors. Sensors must be set in such a way so that the longer sides face each other (fig. 11)! Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 13: Safety Marking On The Machine
Warning of stinging injury Warning of cut injury Warning of bruise injury Warning of bruise injury Order number of sticker: 37601129 Use suitable protective gloves Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 14: General Information On The Machine
IS-28 and IS-28s remove heads along with the collar bone of whitefish Bear in mind that the machine is not designed for living and frozen fish or fish in rigor mortis. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 15: Technical Information Is-028
It is not possible to process fish in rigor mortis or frozen fish. The usage is restricted to clean water! Dirty water causes blockages. Noise measurement (estimated pursuant to DIN EN ISO 11201) Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 16: Technical Information Is-028S
It is not possible to process fish in rigor mortis or frozen fish. The usage is restricted to clean water! Dirty water causes blockages. Noise measurement (estimated pursuant to DIN EN ISO 11201) Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 17: Dimensions Drawing Is-28
IS-28/28s DIMENSIONS DRAWING IS-28 Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 18: Work Area Is-28
Space for the operator must be secured next to the tray on the side of the machine where the knives are and the platform must be on the right side of the machine to enable easy replacement of knives. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 19: Dimensions Drawing Is-28S
IS-28/28s DIMENSIONS DRAWING IS-28S Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 20: Work Area Is-28S
Space for the operator must be secured next to the tub on the side of the machine where the knives are and the platform must be on the right side of the machine to enable easy replacement of knives. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 21: Knives
IS-28/28s KNIVES Name Quantity Dimensions Sharpening Number Fish head 2 pieces 94010161_028 knives Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 22: Work Conditions
Here we should bear in mind the following aspects (see also Norm EN 12464-1): candle power 500 (500 lx) light direction and shadow colour light limited visibility preventing from distractive reflections. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 23: Electrical Connection
WARNING Risk of explosion! It is forbidden to spray any substances into the electric switch box and the switching device. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 24: Water Connection
Use the stopcock for daily usage. WARNING Risk of motor damage! Make sure water is always available when machine running because motors are water-cooled. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 25: Compressed Air Connection
ISO 8573-1, category 7.4.3 (chapter 17). The intake is not allowed to exceed the peak pressure, see ‘Technical Information’! Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 26: Transportation
A forklift is used to move the machine. It is possible to lift it longitudinally with the frame but to move it transversely you must insert the forks into the fork drawers on the machine. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 27: Transportation By Airplane
Risk of heavy weights! - It is necessary to use a trestle under machine when changing the legs. Do not rely solely on the forklift. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 28: Moving The Machine
Take all the necessary precautions when moving the machine with a trolley and especially bear in mind the centre of gravity of the machine. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 29: Installation Of The Machine
Bolt the machine to the floor Install a handrail for the worker to prevent the risk of falling. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 30: Before Startup
1. Remove protection substances from all the parts in contact with the product to be manufactured: with water, max. 60°C from above and underneath with low pressure, max. 30 bars 2. Lubricate the machine Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 31: Startup
-Press the Stop button -Find the cause and adjust -Check the safety equipment again To turn the machine off 9. Press the Stop button Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 32: The Machine Taken Out Of Service
The machine should preferably be stored in a frost-free area. In case of risk of frost in the storage area or installation area, the water system must be emptied and especially bear in mind the water-cooled knives motors. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 33: Starting The Machine
The eye spike pierces the fish through both eyes to gain most control of the fish. 3. Check the result and adjust the machine if needed Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 34: Upper And Lower Fin Fisher
They are pressed together with the plates system controlled with compressed air. plates settings are explained in chapter ‘Installation Finishing, Plates Adjustments’ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 35: Spike Press
(fig. 16 and 17) positioning the fish correctly. These controllers must be correctly adjusted with appropriate air pressure on the jack (see ‘Control Panel, Air Board’). Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 36: De-Heading
Take measures to prevent the machine from falling down, especially if the platform is fastened to the machine. Bolt the machine to the floor Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 37: Rotary Knives Installed
You can find one pair of protective gloves among the tools of the machine. Use part no. 52100196 when ordering more gloves. (Part number refers to 1 glove!) Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 38: Upper Rotary Knife Is-28/28S
36 mm spanner. WARNING! If the knife nut is suddenly loosened, it can cause injury to the hands on the cutting-edge. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... - Page 39 Always squeeze spanners together to get a grip on them! Never pull spanners in separate ways when tightening or loosening knife nuts! Always knife gloves! Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
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Page 40: Lower De-Heading Knife Is-28
Never pull spanners in separate ways when tightening or loosening the knife nut! Always use knife gloves! Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 41: Lower De-Heading Knife Is-28S
Remove the drawers. Let the machine run until the waste comes to the processing hole. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... - Page 42 If the machine is on while adjusting, it can cause serious injury. If not stated otherwise, turn the main switch to the 0-position and lock it! Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
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Page 43: Adjustments Of The Machine
2 mm Tighten the bolt again Move the knives to check if they are in contact with an object Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 44: Adjusting Backplates
Loosen the nuts (fig. 35, in red) Remove the backplate (fig. 35, in yellow) if needed Tighten the bolts Move the knives to check if the backplate touches them Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 45: Adjusting Plates
(fig. 37, in yellow) if needed Tighten the nuts Move the knife to check if there is contact Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 46: Movement Of The Knife Part
Move as much as possible without the knives colliding. Fasten the bolt. Repeat in the other direction. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 47: Adjustment Of Eye Spikes
Tighten the nut Turn the head bar to check if it can touch the knife. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 48: Control Panel
4. The Stop button. It stops the machine. It is also possible to activate the Stop button by pressing on the cover of the protective part above the switch box. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... - Page 49 7. Push button decreases the speed of the conveyor. Must be pressed repeatedly, cannot be held down. 44 b Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
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Page 50: Air Board
1. Cooling in knives motors. The drain runs under the machine to rinse the drawers 2. Lower knife rinse 3. Upper knife rinse 4. Unused Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 51: The Main Switch
The Main Switch It turns the machine on and off Turned on when in the I- position Turned off when in the O- position Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 52: Maintenance
- If not stated otherwise, turn the main switch into the 0- position and lock it! Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 53: Inspection And Maintenance Plan
Check if grease cups and grease pipe work properly (grease is pressed out) Check if a detailed, legible and updated manual is available Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 54: Lubrication
Information on lubricants Lubrication time: 8 running hours Lubricants: Hochlastfett GLS 380 N. This lubricant is accredited in accordance with NSF-H1. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 55: Lubrication Areas
8 pieces on the lubrication board 1 piece on the left plate’s 1 piece on the lower plate’s arm Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 56: Cleaning
Do not use the high-pressure equipment Do not direct the water jet (max. 30 bars) straight at bearings or gaps and seals of the tool box. Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... - Page 57 Prerequisites for all cleaning work -No breakdowns The main switch in the 0-position and locked All protective parts are opened and the tray put up Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
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Page 58: Cleaning At Work Breaks And Pre-Cleaning Before The Main Cleaning
(max. 30 bars) with water, max. 60°C from the top and down with low-pressure, max. 30 bars 2. Clean the control component, if needed Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 59: Main Cleaning
1) To avoid white residue apply P3-topax 17-foam on hot spots. 2) You can find names of specified detergents for different countries in chapter ‘Detergents and disinfectants (from Henkel)‘ Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... - Page 60 IS-28/28s Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
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Page 61: Detergents And Disinfectants (From Henkel)
Quorum Quorum Quorum Quorum Quorum Ster-Bac Africa Pink II Pink II Purple Amber Clear P3-topax P3-topax P3-topax P3-topax Spain P3-topax 56 topax 68 Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... - Page 62 Quorum Quorum Quorum Quorum Ster-Bac Pink II Pink II Purple Amber Clear Authorised dealers Henkel: www.ecolab.com Information at any time are provided at Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
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Page 63: Lubricants And Protection Substances
Pump spray in no high-pressure containers (harmless product) INSTRUCTION! Do not mix grease and oil together or grease types and oil types together. There is a risk of chemical degradation! Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 64: Grease And Oils Mixed Together
Calcium Lithium Aluminium BAADER-lubricants Polyurethane blends blends Bentonite blend GLS 380 N3 Aluminium blends GLS 367 N000 Bentonite VP 873 Polyurethane Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is... -
Page 65: Miscibility Types Grease And Oils
Check miscibility in every separate case. no = these oil and thickening agent do not mix together. *= not applicable Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911 lager@baader.is / www.baader.is...
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