Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Oasis Manuals
  4. Industrial Equipment
  5. Baywash i5
  6. Operation manual

Oasis Baywash i5 Operation Manual

In-bay automatic
Hide thumbs

Advertisement

Quick Links

Download this manual
i5 In-Bay Automatic
Operation Manual
Oasis Car Wash Systems, Inc.
th
1909 E 12
Street
Galena, KS 66739
i5.2M16.00

Advertisement

loading
Need help?

Need help?

Do you have a question about the Baywash i5 and is the answer not in the manual?

Questions and answers

Summary of Contents for Oasis Baywash i5

  • Page 1 In-Bay Automatic Operation Manual Oasis Car Wash Systems, Inc. 1909 E 12 Street Galena, KS 66739 i5.2M16.00...
  • Page 2 INTRODUCTION to the OPERATIONS MANUAL……………………………..TABLE OF SAFETY REQUIREMENTS………………………………………………………… CONTENTS CHAPTER 1: BASIC CONCEPTS Introduction…………………………...………………………….………...………...  Rear Brushes…………………………………………………………………….. Front Brushes…………………………………………………………………….. Top Brush/Counterweight………………………...……………………………… Wash Passes  Odd Passes………………………………………………………………………  Even Passes……………………………………………………………………..  Positioning the Vehicle…………………………………………………………. Wash Packages………………………………………………………………………. WASH FUNCTIONS Chemical Functions ...
  • Page 3 Settings Menu (Overview)………………………...…………………………………… TABLE OF Settings Menu CONTENTS  Front and Rear Offsets  Rear Offsets  Front Offsets  Door Setup  Off-Board Dryer Setup  Email and Report Setup PAGE 3 OF 52...
  • Page 4 TABLE OF CONTENTS PAGE 4 OF 52...
  • Page 5 TABLE OF CONTENTS PAGE 5 OF 52...
  • Page 6 TABLE OF CONTENTS PAGE 6 OF 52...
  • Page 7 TABLE OF CONTENTS PAGE 7 OF 52...
  • Page 8 Should you have any questions on the operation or mainte- nance of this equipment please contact us directly at: TECHNICAL SERVICES DEPARTMENT OASIS CAR WASH SYSTEMS 1909 E. 12TH STREET GALENA, KS 66739 TOLL FREE (US) PHONE: 800-892-3537 EXT: 26...
  • Page 9 SAFETY 1. Only those employees specifically instructed by the location manager will be permitted to enter the wash bay to perform inspections or maintenance. REQUIREMENTS 2. Do not enter the wash bay when the equipment is operating. 3. Always exercise caution when walking through the wash area, as slippery conditions may be present.

  • Page 10: Chapter 1: Basic Concepts

    INTRODUCTION____________________________________________ CHAPTER 1: BASIC The BayWash i5 is a 5-brush friction carwash system. The main CONCEPTS components of the In-Bay System are: (2) Rear Brushes (2) Front Brushes (1) Counter-weighted Top Brush Rear Brushes: The rear brush design features a restricted universal joint and dampening shock system that deliver safe navigation around mirrors, antennas and rear wiper blades.
  • Page 11 Gantry will begin the programmed wash cycle. WASH PACKAGES__________________________________________ The BayWash i5 offers a total of four wash packages (vends). Each wash package can be configured to apply multiple chemicals and functions simultaneously during the same pass.
  • Page 12 USER INTERFACE (Touch Screen Display) CHAPTER 2: USER HMI HOME SCREEN INTERFACE Here you can view both Daily and Perpetual vend counts as well as the current or latest vend used. Daily counts reset at midnight while perpetual counts do not reset. HMI ANIMATION SCREEN While providing the same vend information as the Home Screen, this screen also allows you to view sensor operation, motor amperages and...
  • Page 13 USER INTERFACE BUTTONS (Touch Screen Display) CHAPTER 2: USER Standby Active INTERFACE Reset button (resets gantry to home position) Remote button (switches system in and out of remote mode) Toggle button (used to toggle a function on or off) Sensor indicator light (when off, indicates sensor is not reading target- when on, indicates sensor is reading target) Cancel button (saves changes made within pages and closes current sub screen)
  • Page 14 USER INTERFACE__________________________________________ CHAPTER 2: USER HMI REMOTE FUNCTIONS SCREEN INTERFACE *The remote buttons do not turn off when screens are closed. Always be sure to toggle functions off before resuming normal wash procedures. HMI REMOTE DOORS Here you can toggle the buttons to open or close the entrance and exit doors.
  • Page 15 USER INTERFACE__________________________________________ CHAPTER 2: USER HMI REMOTE GANTRY DRIVE SCREEN INTERFACE Here you are able to move the gantry by operating the VFD remotely. There are options for speed, Gantry position lights, Gantry position counter and Amp load display. HMI REMOTE TOP BRUSH Here the top brush can be lowered with or without the brush rotating.
  • Page 16 USER INTERFACE__________________________________________ CHAPTER 2: USER HMI REMOTE FRONT/REAR BRUSHES SCREEN INTERFACE Here both front and rear brushes can be operated remotely. Each remote function is independent, allowing each to be extended one at a time either with or without the brushes rotating. Brush position lights illuminate when their respective prox sensor is covered.
  • Page 17 USER INTERFACE__________________________________________ CHAPTER 2: USER HMI REMOTE LOW PRESSURE CHEMICAL/RINSE SCREEN INTERFACE Each toggle button works independently. To turn on a chemical, air, solenoid valve, or pump you must toggle each function individually. For example; If you wish to test operation of Presoak 1 you would perform the following steps: 1) Press the “Chem”...
  • Page 18 USER INTERFACE__________________________________________ CHAPTER 2: USER HMI REMOTE HIGH PRESSURE RINSE SCREEN INTERFACE Here you can remotely turn on all of the high pressure (HP) functions as needed as well as each function’s respective pump allocation. *It is common for all HP solenoid valves to use the same pump with the exception of “Spot Free”...
  • Page 19 USER INTERFACE__________________________________________ CHAPTER 2: USER HMI REMOTE LIGHTED SIGNS SCREEN INTERFACE Refer to the bay layout to determine which lights and functions you are using from the illustration above. Not all customers use in-bay lighted signs and not all customers use the same lighted sign configuration. By pressing each toggle button you are activating the output for that particular light.
  • Page 20 If using for on-board dryers, simply press the desired toggle button after pressing the “Remote” button to toggle it “on”. If your BayWash i5 is equipped with a wiper brush, the toggle button “on” will only extend the brush. Turning the toggle button “off” will retract the brush back to the home position.
  • Page 21 USER INTERFACE__________________________________________ CHAPTER 2: USER HMI OFF-BOARD AND ON-BOARD I/O MONITOR SCREEN INTERFACE The off-board I/O Monitor screen shows each input and output as it is activated during a wash cycle or remote function. The on-board I/O Monitor screen shows each input and output as it is activated during a wash cycle or remote function.
  • Page 22 USER INTERFACE__________________________________________ CHAPTER 2: USER VEND SELECTION SCREEN INTERFACE To select a vend from the Interface follow the steps below. 1) Press the “Vend Select” button in the top right corner of the screen. 2) Decide which vend you wish to select and press the corresponding button in the pop-up window as shown in the illustration above.
  • Page 23 USER INTERFACE__________________________________________ CHAPTER 2: USER FAULT DISPLAYED ON SCREEN INTERFACE Faults occur when the processor recognizes an irregularity in the system whether it be a sensor malfunction, low water in the tank, tripped overload, or other scenario. If the system generates a Fault, a pop-up screen will appear in the lower right corner of the screen as shown in the illustration above.
  • Page 24 USER INTERFACE__________________________________________ CHAPTER 2: USER INTERFACE CURRENT VEND DISPLAY SCREEN This is a “View Only” screen which allows the user to see each step and function of the current vend loaded into the program. In order to view a different vend on this screen, the vend must first be loaded with a vehicle in the bay and the wash in progress.
  • Page 25 USER INTERFACE__________________________________________ CHAPTER 2: USER VEND SET UP SCREEN INTERFACE In order to modify a vend please follow the instructions below; 1) Press the box to the right of “Vend to Modify”. 2) Change the numeric value to suit the vend you wish to modify. 3) Press the “Read”...
  • Page 26 USER INTERFACE__________________________________________ CHAPTER 2: USER VEND SET UP SCREEN INTERFACE While setting up the vends some considerations need to be made with regards to the following:  What chemicals will be applied during each individual vend?  Is the presoak an alkaline or an acid? ...
  • Page 27 USER INTERFACE__________________________________________ CHAPTER 2: USER VEND SET UP SCREEN INTERFACE NOTE: These buttons only appear under the “Vend Set Up” screen. See page 00 for more inclusive information. PAGE 27OF 52...
  • Page 28 USER INTERFACE__________________________________________ CHAPTER 2: USER VEND SET UP SCREEN (MyWash Buy-Ups) INTERFACE This pop-up screen allows the user to incorporate a buy-up option into each wash package by choosing that function’s “shadow” number. This pop-up screen allows the user to toggle each buy-up option and its corresponding relay.
  • Page 29 USER INTERFACE__________________________________________ CHAPTER 2: USER INTERFACE SETTINGS MENU SCREEN (OVERVIEW) The Settings Menu is where the operator can set and adjust a variety of settings related to Front and Rear Brushes, Doors, Off-Board Dryers, Emails and Reports. When changing Offset settings, it may be necessary to go back and perform some level of adjustment depending on the performance of the equipment.
  • Page 30 USER INTERFACE__________________________________________ CHAPTER 2: USER SETTINGS MENU SCREENS (FRONT & REAR OFFSETS) INTERFACE The illustrations to the left are screens that can be found under the “Settings Menu” tab. These settings are preset from the factory and may not need changed. There are also settings that cannot be changed.
  • Page 31 USER INTERFACE__________________________________________ CHAPTER 2: USER SETTINGS MENU SCREEN (REAR OFFSETS) INTERFACE *The values shown in the illustration above may be different that that shown at your particular location. The values within the white boxes are the only values that can be manually modified, while all other values shown may change automatically depending on the vehicle being measured in the bay.
  • Page 32 USER INTERFACE__________________________________________ CHAPTER 2: USER SETTINGS MENU SCREEN (FRONT OFFSETS) INTERFACE PAGE 32 OF 52...
  • Page 33 USER INTERFACE__________________________________________ CHAPTER 2: USER SETTINGS MENU SCREEN (DOOR SETUP) INTERFACE Entrance and Exit Door Settings can be modified by pressing the necessary buttons to toggle each bit on or off. When Enabled or Active, the button will turn green. Doors can be enabled or disabled for convenience, weather, maintenance, etc.
  • Page 34 USER INTERFACE__________________________________________ CHAPTER 2: USER INTERFACE SETTINGS MENU SCREEN (OFF-BOARD DRYER SETUP) Dryer settings can be enabled or disabled for each wash package individually. Dryer Timer On Preset as shown in the illustration above is set to 45 seconds (45000mSec). This is the amount of time the dryers stay on after being activated.
  • Page 35 USER INTERFACE__________________________________________ CHAPTER 2: USER INTERFACE SETTINGS MENU SCREEN (EMAIL AND REPORT SETUP) Alerts and messages can be sent to up to 6 people via email correspondence. PAGE 35 OF 52...
  • Page 36 VFD (Variable Frequency Drive)________________________________ CHAPTER 3: ON-BOARD The VFD is a motor controller that drives an electric motor by varying the COMPONENTS frequency and voltage supplied to the motor. Settings are preset at the factory, making the VFD ready to operate when installation of the equipment is complete.
  • Page 37 ITV (Electro-Pneumatic Regulator)______________________________ CHAPTER 3: ON-BOARD The ITV regulators offer step free control of air pressure based in a 2-bit COMPONENTS signal generated by the PLC. Internal circuitry pulses supply and release valves to maintain the desired output air pressure. Wiring Diagram ITV Settings (change as needed) P1-Retract Pressure...
  • Page 38 POWER SUPPLIES__________________________________________ CHAPTER 3: ON-BOARD The Power Supplies offer a single 12VDC or 24VDC 10A output from a COMPONENTS universal 1-phase input. The primary function of the power supply is to take the energy supplied, convert that energy, and deliver the converted energy to the load. There are 2 power supplies within the on-board panel of the i5: ...
  • Page 39 OPTICS (Photo-Electric)______________________________________ CHAPTER 3: ON-BOARD A photo-electric sensor is an optical control that detects a visible or COMPONENTS invisible beam of light and responds to a change in the received light intensity. These photo-electric sensors are light operated. Light operated describes a condition in which the sensor’s output energizes its load when the sensor sees a sufficient amount of its own modulated light.
  • Page 40 OPTICS (Polarized Retro-Reflective)____________________________ CHAPTER 3: ON-BOARD COMPONENTS There are 2 Polarized Retro-Reflective sensors used within the i5. These sensors work in conjunction with 3 reflective targets mounted on the bay wall. The sensors are positioned in a stacked pattern facing the bay wall on the upper side of the Gantry.
  • Page 41 OPTICS (Proximity Sensors)___________________________________ CHAPTER 3: ON-BOARD Proximity Sensors operate under the electrical principle of inductance. COMPONENTS Inductance is the phenomenon where a fluctuating current induces an electromotive force (magnetic current) in a target object. When a metal object moves into the sensor’s field of detection, Eddy circuits build up in the object, magnetically push back and finally reduce the sensor’s own oscillation field, thus triggering the output circuitry.
  • Page 42 AIR ASSEMBLY_____________________________________________ CHAPTER 3: ON-BOARD This on-board air assembly includes a shut-off valve, regulator with guage, COMPONENTS filter, and mist separator. Regulated air from the compressor (should be no more than 100psi) feeds the Air Assembly. Once through the assembly, air is diverted to both the ITV (page 37 and Valve Bank (page —) to control the pressure and direc- tion of travel for the brushes.
  • Page 43 ULTRA-SONIC SENSOR______________________________________ CHAPTER 3: ON-BOARD These sensors use ultrasonic technology to provide a non-contact method COMPONENTS to determine distance. Ultrasonic sensing is very similar to radar. The sensor transmits ultrasonic sound waves. Once these sound waves meet a solid or reflective surface (including some fluids) they are reflected back and detected by the sensor.
  • Page 44 PLC and INPUT/OUTPUT MODULES__________________________ CHAPTER 3: ON-BOARD The PLC (Programmable Logic Controller) is a specialized computer used COMPONENTS to control the mechanical processes of the i5. It is a dedicated controller which means it processes the same program(s) over and over again. It reads the inputs from the input modules, executes the logic based on the inputs and updates the outputs accordingly.
  • Page 45 MANUAL MOTOR STARTERS________________________________ CHAPTER 3: ON-BOARD Electromechanical protection devices for the main circuit used to switch COMPONENTS the motors on and off and to provide fuse less protection against short- circuit, overload and phase failures. There are 5 manual motor starters within the On-Board Panel of the i5. PAGE 45 OF 52...
  • Page 46 CONTACTORS______________________________________________ CHAPTER 3: ON-BOARD COMPONENTS PAGE 46 OF 52...
  • Page 47 BREAKERS_________________________________________________ CHAPTER 3: ON-BOARD COMPONENTS PAGE 47 OF 52...
  • Page 48 MAIN DISCONNECT_________________________________________ CHAPTER 3: ON-BOARD COMPONENTS PAGE 48 OF 52...
  • Page 49 CHAPTER 3: ON-BOARD COMPONENTS PAGE 49 OF 52...
  • Page 50 CHAPTER 3: ON-BOARD COMPONENTS PAGE 50 OF 52...
  • Page 51 CHAPTER 3: ON-BOARD COMPONENTS PAGE 51 OF 52...
  • Page 52 CHAPTER 3: ON-BOARD COMPONENTS PAGE 52 OF 52...