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Wipaire WIPLINE 7000 Service Manual

Amphibian float on the quest model 100 kodiak
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WIPLINE FLOATS • SKIS • MODIFICATIONS • AIRCRAFT SALES
AVIONICS • INTERIOR • MAINTENANCE • PAINT REFINISHING
SERVICE MANUAL & ICA
for the
WIPLINE 7000 AMPHIBIAN FLOAT
on the
QUEST MODEL 100 KODIAK
1700 Henry Ave – Fleming Field (KSGS), South St. Paul, MN 55075
Ph: 651.451.1205 Fax: 651.457.7858
www.wipaire.com

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  • Page 1 WIPLINE FLOATS • SKIS • MODIFICATIONS • AIRCRAFT SALES AVIONICS • INTERIOR • MAINTENANCE • PAINT REFINISHING SERVICE MANUAL & ICA for the WIPLINE 7000 AMPHIBIAN FLOAT on the QUEST MODEL 100 KODIAK 1700 Henry Ave – Fleming Field (KSGS), South St. Paul, MN 55075 Ph: 651.451.1205 Fax: 651.457.7858...
  • Page 2 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS THIS PAGE INTENTIONALLY LEFT BLANK Revision G Page 2 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 3: Log Of Revisions

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS LOG OF REVISIONS Revision Pages Description Date Acceptance 1 to 98 INITIAL RELEASE 1 to 100 ECO 22037, See Doc W7001-34-01 1 to 100 ECO 22043, See Doc W7001-34-04 See list ECO 22090, See Doc W7001-34-03 Update to cover page logo, added instructions and G1000 Land/floatplane...
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  • Page 5: List Of Effective Pages

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS LIST OF EFFECTIVE PAGES PAGES REVISION PAGES REVISION PAGES REVISION 1-102 Cover page, 3, 5, 7, 73-106 3, 5, 79 5, 7, 9, 21, 45- 3, 5, 63, 82, 85 3, 5, 22, 82, 90, 96, 107 3, 5, 73, 80 Revision K...
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  • Page 7: Table Of Contents

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS TABLE OF CONTENTS SECTION PAGE LOG OF REVISIONS......................... 3 LIST OF EFFECTIVE PAGES ....................5 TABLE OF CONTENTS......................7 CHAPTER 1 INTRODUCTION AND GENERAL INFORMATION ........... 11 1.0 INTRODUCTION ......................11 1.1 GENERAL FLOAT INFORMATION ................
  • Page 8 9.1 CORROSION REMOVAL ....................78 9.2 MAINTENANCE CHECKLIST ....................79 9.3 FLOAT REMOVAL AND RE-INSTALLATION GUIDE ............ 85 9.4 WIPAIRE FLOATS SPECIAL TOOLS ................94 CHAPTER 10 TROUBLESHOOTING ..................95 CHAPTER 11 INSTALLATION PRINT INFORMATION ............99 APPENDIX A OPTIONAL YAGI ANTENNAS ................ 101 END ............................
  • Page 9 Fax Number Type(s) of Aircraft Owned or Maintained Model(s) of Floats and Skis Owned or Maintained FedEx and/or UPS account number (if applicable) Please return to Wipaire Customer Service: Fax 651-306-0666 Phone 651-306-0459 CustomerService@wipaire.com Revision D Page 9 of 102...
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  • Page 11: Chapter 1 Introduction And General Information

    This manual is provided for the owners of recommended products, practices, and routine Wipaire model 7000 Floats as installed on the maintenance required to keep your floats in Quest model 100 Kodiak. It has two main working order.
  • Page 12 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 1-1: FRONT VIEW Revision D Page 12 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 13 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 1-2: TOP & SIDE VIEWS Revision D Page 13 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 14 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 1-3: FLOAT TERMINOLOGY Revision D Page 14 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 15 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 1-4: MAINTENANCE ACCESS POINTS Revision D Page 15 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 16: General Float Information

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 1.1 GENERAL FLOAT INFORMATION The model 7000 amphibious float is a clean- As a part of the float installation, the following sheet, all aluminum structure, designed to be additional changes are made to the landplane: installed on the Quest Kodiak 100.
  • Page 17 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS LANDING GEAR The landing gear incorporated within the amphibious floats is a retractable, quadricycle type with two swiveling nose (or bow) wheels and four (4) (two (2) dual sets) of main wheels. Shock absorption is provided by air-oil shock struts on the two main landing gear assemblies and composite flat springs on the nose gear...
  • Page 18 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS LANDING GEAR CONTINUED WATER RUDDERS Grease zerks are provided in many locations The floats are equipped with water rudders that have pivoting joints. Greasing is attached at the rear of the float structure. These recommended at 25 hour intervals, or more rudders steer when the floats are in the water.
  • Page 19 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS OPTIONAL EXHAUST SYSTEM The Kodiak amphibian can be equipped with an optional exhaust system designed to deflect the engine exhaust plume away from the aircraft. This exhaust system is applicable to the floatplane and landplane. The optional exhaust system consists of a left and right hand waterline cut exhaust stack.

  • Page 20: Cleaning

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 1.2 CLEANING OPERATORS IN SALT WATER The outside of the float should be kept clean by ARE STRONGLY CAUTIONED washing with fresh water and soap. Special care RINSING THE AIRCRAFT AND should be taken to remove engine exhaust trails, FLOATS WITH FRESH WATER AT THE END OF EACH DAY IS...

  • Page 21: Corrosion

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 1.3 CORROSION Corrosion is the process by which metals are turned into oxides. It is a natural and ultimately unavoidable chemical reaction that is accelerated by dissimilar metals in contact with each other, and enclosed spaces and contaminants like dirt and exhaust deposits that hold moisture against the metal.
  • Page 22 1.3 CORROSION (CONT.) Cladding, plating, anodizing, painting, greasing and waxing are all processes used to help protect metal from corrosion; Wipaire uses all these techniques during manufacture. But due to the rugged way our floats are used and the environment, these surface sealers become abraded or wear away, leaving the metal exposed.

  • Page 23: Float Handling & Jacking

    Wipaire Parts has this tow bar available for purchase. HOISTING Hoisting the aircraft can be performed using a lifting apparatus that attaches to the aircraft with nylon straps under the wing strut attach points.

  • Page 24: Mooring

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 1.5 MOORING For water operations, the floats are equipped For land operations, the aircraft is equipped with with two deck cleats on each float, one forward three fixed mooring points. Two are located on near the pilot/copilot doors, and one aft near the the outboard edge of the wing struts and the cargo door.

  • Page 25: Chapter 2 Airworthiness Limitations

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS CHAPTER 2 AIRWORTHINESS LIMITATIONS Revision D Page 25 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 26 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS THIS PAGE INTENTIONALLY LEFT BLANK Revision D Page 26 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 27 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS AIRWORTHINESS LIMITATIONS This Airworthiness Limitations section is FAA approved and specifies maintenance required under paragraphs 43.16 and 91.403(c) of the Federal Aviation Regulations unless an alternative program has been FAA approved. The aircraft Airworthiness Limitations are unchanged as a result of installation of the Amphibious Floats and the associated systems addressed by this STC.
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  • Page 29: Chapter 3 Nose Gear

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS CHAPTER 3 NOSE GEAR NOSE WHEEL AND TIRE REMOVAL 3.0 NOSE GEAR To remove each nose wheel: The nose gear consists of composite fiberglass beams that are attached at the bottom to blocks 1.
  • Page 30 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 3-1: NOSE WHEEL & BOX Revision D Page 30 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 31: Adjustment/Test Nose Gear

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 3.1 ADJUSTMENT/TEST NOSE GEAR Refer to Figure 3.1 for visual reference. Adjustment of actuator stroke is provided at the ends of the piston rods. The length of the nose gear rod is adjusted such that the over-center knuckle (brass) rollers just bottom out on the down side and the piston just bottoms out on the mounting flange.

  • Page 32: Nose Gear Basic Servicing

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 3.2 NOSE GEAR BASIC SERVICING The nose wheels contain grease nipples for Refer to Figure 3-2 for visual reference. the wheel bearings. They should be greased The nose gear pivot assembly should be cleaned every 25 hours.

  • Page 33: Nose Gear Disassembly

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 3.3 NOSE GEAR DISASSEMBLY Replace T-seals on the Nose Ram, Item 9, and Ram Assembly, Item 3, if necessary. (in float or removed from float) Items refer The T-Seal in the Cylinder End-Cap, Item to areas on Figure 3-3 11, can be replaced by removing the NAS1103-2 bolts and removing the cap...

  • Page 34: Nose Gear Assembly

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 3.4 NOSE GEAR ASSEMBLY 6. Install the Nose Ram, Item 2, onto the Items refer to areas on Figure 3-3 Flange Assembly, Item 3, being careful not to 1. Insert the Ram Assembly, Item 6, into the nick T-Seals on bolt holes.
  • Page 35 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 3-3: NOSE GEAR ITEMS Revision D Page 35 of 102 P/N 1004646 Doc. No. W7001-24-01...
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  • Page 37: Chapter 4 Main Landing Gear Brakes & Gear Retraction

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS CHAPTER 4 MAIN LANDING GEAR BRAKES & GEAR RETRACTION Revision D Page 37 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 38: General

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 4.0 GENERAL The main landing gear incorporated within the MAIN WHEEL AND TIRE REMOVAL amphibious floats are retractable, quadricycle type To remove each main wheel: with four main wheels in a dual tire formation. Air- Remove brake caliper oil shock struts on the two main landing gear Cut cotter pin and remove axle nut...
  • Page 39 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS MAIN GEAR/WHEEL ALIGNMENT to MAX line (located on the pilot side of the engine compartment mounted to the There is no way to adjust the alignment within each firewall) main gear wheel set. If the tires are showing signs Depress brakes using pilot pedals, brakes will of abnormal/asymmetric wear, some component has likely be “spongy”...
  • Page 40 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS OLEO SHOCK STRUT BRAKE CALIPER GREASE INSERT AND PADS O-RING SEALS MAIN GEAR ASSY WHEEL ASSY AXLE NUT FIGURE 4-2: MAIN GEAR, LOWER Revision D Page 40 of 102 P/N 1004646 Doc.

  • Page 41: Main Gear Retraction Description

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 4.1 MAIN GEAR RETRACTION This indicator consists of colored bands that DESCRIPTION rotate with the drive shaft allowing the pilot to visually determine the position of the main Refer to Figures 4-1, 4-2, 4-3, 4-4A, 4-4B, 4-5 landing gear by looking at a placard on the and 4-6 for visual reference.
  • Page 42 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS MAIN GEAR GREASE POINT LOCATIONS FIGURE 4-3: MAIN GEAR GREASING Revision G Page 42 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 43 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 4.1 MAIN GEAR RETRACTION DESCRIPTION (CONTINUED) There are several service points on the main In addition to the over center locking provided by landing gear to pay attention to during the rod linkages and actuator arm for the gear maintenance.
  • Page 44 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 4-4A: MAIN GEAR ADJ. DOWN Revision G Page 44 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 45 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 4-4B: MAIN GEAR ADJ. DOWN Revision G Page 45 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 46 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 4-5: MAIN GEAR ADJ. UP Revision G Page 46 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 47 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 4-6: MAIN GEAR DOWN STOP ADJ. Revision G Page 47 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 48: Main Gear Assembly Setup And Adjustment

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 4.2 MAIN GEAR 3. Remove the 4 nuts connecting the rod ASSEMBLY SETUP linkages (Item 3) to the actuator arms (Item AND ADJUSTMENT 5). Remove the rod linkages from the arms. Put aircraft on jacks to allow free extension and (Note: There are qty 2 NAS1149F0463P retraction of the landing gear.
  • Page 49 8. NOTE: The actuator should not need 12. Align the keyway on the actuator shaft adjustment while in service. The only time (Item 4) with the keyway on Wipaire adjustment should be necessary is when the Tool 1004800. Insert the parallel key...
  • Page 50 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 17. Reattach rod linkages to actuator arms. Zero the protractor. See Figure 4-4B. Then Loosen the rod linkage jamb nuts and place the protractor on the top or bottom of lengthen the rods slightly (Item 3). Make the rod linkage.
  • Page 51 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 27. Preload the rod linkages by shortening each rod by 1/2 turn after the contact faces touch on the Top Arm and Top Mount. Tighten the Rod Linkage jamb nuts. 28. Check the operation of the over center down lock.
  • Page 52 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Note: There are three “over center” locks on the Since the retraction mechanism is driven over main gear when the gear is down. The first is the center, the weight of the landing gear and oleo, over center rod linkages that are adjusted in the when retracted, prevent the retraction mechanism above steps.

  • Page 53: Adjusting The Gear Up Position

    TDC. Re-check the position of the “UP” stop using Wipaire Tool 1004800. If the “UP” position is found to be correct, look for signs of damage in the floats as something is out of position preventing the stop setting using Tool 1004800 from being correct.

  • Page 54: Adjust Main Gear Up And Down Position Switches

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 4.4 ADJUST MAIN GEAR UP AND 6. Loosen the jam nuts on the gear up DOWN POSITION SWITCHES proximity sensor. 1. With the aircraft still on jacks, position the 7. Adjust the gear up proximity sensor switch to gear in the “UP”...
  • Page 55 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 12. Check for proper light illumination on the gear selector in the cockpit in both the up and down position. 13. If necessary, reattach the oleo shock strut to the Top Arm Assembly. 14.
  • Page 56 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 4-7: ROTARY ACTUATOR Revision G Page 56 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 57 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 4-8: MAIN SHOCK STRUT Revision G Page 57 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 58: Emergency Gear Operation

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 4.5 EMERGENCY GEAR OPERATION An emergency hand pump is provided in case of The remaining small reserve quantity of fluid total electric pump failure or loss of fluid. The below the electric pump pickup tube is then emergency hand pump draws hydraulic fluid reserved exclusively for the emergency hand from the bottom of the hydraulic power pack...

  • Page 59: Chapter 5 Hydraulics

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS CHAPTER 5 HYDRAULICS Revision G Page 59 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 60: Hydraulic System Basic Description

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 5.0 HYDRAULIC SYSTEM The pump has an interval relief valve that BASIC DESCRIPTION directs fluid back to the un-pressurized pump A pressure of between 500 psi and 700 psi in reservoirs when the line pressure exceeds 1400 the DOWN position and 500 psi and 1200 psi psi.
  • Page 61 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS UP AND DOWN PREASURE SWITCHES FOR EACH PUMP UP 500-1000 PSI DOWN 500-700 PSI DUAL DIRECTION PUMP INTERNAL SHUTTLE VALVE WITH 1150 RELIEF +/- 150 PSI 1400 PSI THERMAL RELIEF CHECK VALVE 150 PSI MIN BREAKING PILOTED CHECK VALVES 270 PSI MIN BREAKING...
  • Page 62 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 5-2: HYDRAULIC PLUMBING Revision G Page 62 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 63: Bleeding The Hydraulic System

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 5.1 BLEEDING THE HYDRAULIC SYSTEM The system automatically bleeds, provided sufficient oil is maintained in the reservoir. To check the fluid level, fill the reservoir through the servicing point on the power pack assembly with MIL-H-5606 hydraulic oil and cycle the gear.
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  • Page 65: Chapter 6 Water Rudder

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS CHAPTER 6 WATER RUDDER Revision G Page 65 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 66: Basic Description

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS The water rudder retract system is manually 6.0 BASIC DESCRIPTION operated by a lever through a system of cables and pulleys. Water rudder retract handle with lock – pull finger lock to move handle.
  • Page 67 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FIGURE 6-2: WATER RUDDER CABLE ROUTING Revision G Page 67 of 102 P/N 1004646 Doc. No. W7001-24-01...
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  • Page 69: Chapter 7 Electrical

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS CHAPTER 7 ELECTRICAL Revision G Page 69 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 70: Electrical System Basic Description

    1004472. The following electrical systems are pump, but not the other. added with the installation of Wipline 7000 floats on the Quest Kodiak 100: GEAR SELECTOR HEAD 24V DC Hydraulic pumps (2), each pump...
  • Page 71 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS EMERGENCY TRIM TIMER OVERRIDE SYSTEM (ETTOS) The ETTOS system consists of a guarded See drawing 1004472 for specific connector schematic. Removal is the reverse of switch that when activated, bypasses the timer installation.
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  • Page 73: Chapter 8 Hartzell 3 Blade Propeller

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS CHAPTER 8 HARTZELL 3 BLADE PROPELLER Refer to document number 1009486 for information and procedures if the Hartzell 3 blade propeller is installed Revision K Page 73 of 102 P/N 1004646 Doc.
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  • Page 75: Chapter 9 Recommended Processes, Products And Insp. Checklists

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS CHAPTER 9 RECOMMENDED PROCESSES, PRODUCTS AND INSP. CHECKLISTS Revision G Page 75 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 76: Servicing Instructions

    Below is a list of recommended lubricants and “protection” products when servicing float hull, amphibious components. This lists products used by Wipaire during assembly of the floats. There may be equivalent products just as satisfactory for protection. However, it is recommended if trying different products, to inspect them frequently so as to determine their effectiveness.
  • Page 77 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Wheel Bearings, Main Gear Retract Electrical Insulating Compound Dow Corning 4 (DC4) Mechanism, Nose Gear Pivot and Rod Ends Dow Corning Corporation *HCF Grease, P/N 605 HCF Industries Bolt Torque Bolts in Critical Areas - For common, correct torque when installed, or when visual *Aeroshell 22 inspection indicates a need for a torque check.

  • Page 78: Corrosion Removal

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 9.1 CORROSION REMOVAL Corrosion is usually detected visually, which is why Wipaire strongly recommends the previous cleaning and inspection procedures. It can appear as a white or pale green powder, discoloration of the metal surface, or bubbles and blisters under the surface of the paint.

  • Page 79: Maintenance Checklist

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 9.2 MAINTENANCE CHECKLIST Revision G Page 79 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 80 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Revision K Page 80 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 81 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Revision G Page 81 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 82 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Revision G Page 82 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 83 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Revision G Page 83 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 84 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Revision J Page 84 of 102 P/N 1004646 Doc. No. W7001-24-01...

  • Page 85: Float Removal And Re-Installation Guide

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS 9.3 FLOAT REMOVAL AND RE-INSTALLATION GUIDE Revision G Page 85 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 86 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FLOAT KIT INSTALLATION ITEMS (the following items are installed with the float kit, some items must be removed, some items must be left in place, and some may be optionally removed when the aircraft is taken off of floats) Optionally ITEM Remove...
  • Page 87 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Revision G Page 87 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 88 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Revision G Page 88 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 89 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Revision G Page 89 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 90 4. Place all loose parts and fasteners in bag and zip tie to removed strakes Waterline Cut Exhaust System Removal (reference drawing 1004690) 1. Remove Waterline Cut Exhaust System (Wipaire PN's 1008398 and 1008399) 2. Install Standard Quest Exhaust Ducts in accordance with Quest Service Letter SL-007 dated 5/06/09 or later revision (Quest PN's 100-178-1001 &...
  • Page 91 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS OPTIONALLY REMOVED FLOAT KIT ITEMS MECHANIC INSP. (the following items may be removed when the aircraft is removed from floats, but it is recommended for ease of float reinstallation that they are left in place THIS IS INTENDED AS A GENERAL GUIDE.
  • Page 92 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS FLOAT RE-INSTALL INSTRUCTIONS/PROCEDURES MECHANIC INSP. THIS IS INTENDED AS A GENERAL GUIDE. EACH INSTALLATION MAY HAVE Right Left SUBTLE DIFFERENCES. ALWAYS USE THE INSTALLATION DRAWINGS AS THE FINAL REFERENCE. ALL WORK SHOULD BE DONE BY CERTIFIED AIRCRAFT TECHNICIANS.
  • Page 93 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Weighing procedures for Quest Kodiak on Wipaire 7000 Amphibian Floats Level aircraft per the manufacturer’s instructions. Place scales under the right and left main and nose gears. Place blocking under the right and left main gears to level aircraft.

  • Page 94: Wipaire Floats Special Tools

    1. 1004800 Main Gear Rigging tool referred to in Chapter 4 is a tool that will be given to customers as part of the float purchase. If it gets lost or broken, a replacement can be purchased by contacting Wipaire Customer Service. 2. The tow bar mentioned in Chapter 1 is available in several models. Contact Wipaire Customer Service for details.

  • Page 95: Chapter 10 Troubleshooting

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS CHAPTER 10 TROUBLESHOOTING Revision G Page 95 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 96 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS Revision G Page 96 of 102 P/N 1004646 Doc. No. W7001-24-01...
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  • Page 99: Chapter 11 Installation Print Information

    SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS CHAPTER 11 INSTALLATION PRINT INFORMATION Revision G Page 99 of 102 P/N 1004646 Doc. No. W7001-24-01...
  • Page 100 SERVICE MANUAL & I.C.A. FOR THE 7000 AMPHIBIOUS FLOATS WIPAIRE DRAWINGS REQUIRED FOR 7000 FLOAT INSTALLATION 1004099 INSTALL FINLETS 1004211 INSTALL STEERING & RETRACT SYSTEM 1004469 INSTALL HYDRAULIC SYSTEM / WIRE ROUTING 1004472 WIRING SCHEMATIC 1004500 INSTALL STRAKES 1004527 INSTALL VORTEX GENERATORS, TRIM TAB EXTENSIONS 1004651 INSTALL FWD.

  • Page 101: Appendix Aoptional Yagi Antennas

    Loosen bolts and remove antenna boom (See Figure A-2). Remove three AN3 bolts at the trailing edge of the cuff to unclamp cuff from wing strut. Installation is reverse of removal, refer to Wipaire drawing 1004976. MAINTENANCE Every 100 hours and at Annual:...

  • Page 102: End

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