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Hedensted Gruppen HG Combi Cut User Manual

Slicing machine with update
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USERS MANUAL
HG COMBI CUT
Slicing machine with update
21 October 2010

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Summary of Contents for Hedensted Gruppen HG Combi Cut

  • Page 1 USERS MANUAL HG COMBI CUT Slicing machine with update 21 October 2010...
  • Page 2 Telephone 0045 75891244 We thank you for bying the new HG Combi Cut Hedensted Gruppen A/S always try’s to produce quality products, which you can count on. We are sure that you will be pleased with your new machine. To make sure that you get the most advantages from the machine from the start, it is important to study the functions very carefully.

  • Page 3: Table Of Contents

      7. Operation of the Mac panel ..............12   7.1 Programme specifications ............13   8. Starting up the HG Combi Cut ............. 17   9. Operating the HG Combi Cut .............. 18   10. Adjustment ..................21  ...

  • Page 4: Machine Information

    Telephone 0045 75891244 2. Machine information. HG Combi Cut TYPE:…………………………….. MACHINE NO.:…………………… YEAR:…………………………….. CUSTOMER:………………………………………………………………… DEALER:……………………………………………………………………… …………………………………………………………….…. …………………………………………………………….….. …………………………………………………………….…… Type Sign: 3+400+N+PE - for professionel farmes...

  • Page 5: Introduction

    Errors, which can be assigned to freight is not included in this warranty. In cases of irresponsible treatment of the HG Combi Cut, no warranty is given, either on the machine or on damaged skins. - for professionel farmes...

  • Page 6: Warning

    Telephone 0045 75891244 4. Warning. Read this users manual thoroughly before using the machine. Avoid staying too close to the machine, when you connect air and electricity, because the moveable parts can react quickly. The operator must have instructions in use of the machine. The slicing must only be used for slicing of mink.

  • Page 7: Hazed Signs

    Telephone 0045 75891244 4.1 Hazed signs. DANGER – HIGH VOLTAGE The operating box of the machine contains high voltage. Because of the danger, the box must not be opened by unauthorized employees. DANGER – ROTATING PARTS. Avoid touching the moveable parts of the machine with fingers or clothing, this can cause damages on the body.

  • Page 8: Setup Of The Combi Cut

    Attention: Keep the transport fittings, if the machine has to removed. 5.1 Connection Electricity: The HG Combi Cut is fit with a 16A CEE-socket to which 400 volt is connected with zero and earth. The machine has a maximum power consumption on 2,9Amp during running.

  • Page 9: Connection Of Extra Equipment

    Telephone 0045 75891244 5.2 Connection of extra equipment. The HG Combi Cut is fit with a 16A CEE socket with 3x400V. The socket is switched on and off on the main switch on the operation panel of the slicing machine. Extra equipment, such as HG Grid conveyor or HG Transport belt, which has to run at the same time as the slicing machine, can with advantage be connected to the socket.

  • Page 10: Operation Terms

    Telephone 0045 75891244 6. Operation terms. 1. Emergency stop. 2. Reset. 3. Reverse – use by wrong inserted animal at the behind leg loosener procedure. By activating and simultaneous press on the foot pedal you can reverse in this sequence. 4.
  • Page 11 Telephone 0045 75891244 1. Tower with tail roll, tail slicing and spade for belly. Spade for back and tail, and pull off hooks for hind legs. 2. Cross knife. 3. Left paw holder/clip/cut system. 4. Right paw holder/clip/cut system. 5. Operation panel (MAC Panel). 6.

  • Page 12: Operation Of The Mac Panel

    Telephone 0045 75891244 7. Operation of the Mac panel On the operation panel of the slicing machine there is a Mac panel with following function buttons. The panel is used to adjust the machine to the user, but it can also inform the operator with different statistical information.

  • Page 13: Programme Specifications

    Telephone 0045 75891244 7.1 Programme specifications The pictures of the Mac panel below, are divided in the different menu, after which the specific screen pictures can be found with the arrow keys. The numeric values can be changed by pointing out the value with the cursor.
  • Page 14 Telephone 0045 75891244 Key F2: Can only be used by a HG Service man. Key F3: Adjustment of stretch length for Male and Female before the STR.POS Knife M: (mm) knife starts running. If you type 50mm, the machine has to stretch the animal 50 mm from the starting position before the STR.POS Knife F: (mm) knife moves to the right.
  • Page 15 Telephone 0045 75891244 You can switch off the hind leg loosener module. Now the Leg hook: ON/OFF machine will run as a ordinary slicing machine. Adjust the machine to run with paw clip (AF) or paw cut (PAA). Adjust the speed the belly spade runs down with. Belly spade speed: Adjust the speed the tower runs up with, when you Skinloosener speed:...
  • Page 16 Telephone 0045 75891244 Key knife: Correct the movement of the cross knife towards left. Knife corr. L: The higher value the longer the knife runs towards left. Knife center: Correct the centre position of the cross knife. Correct the movement of the cross knife towards right. Knife corr.

  • Page 17: Starting Up The Hg Combi Cut

    Telephone 0045 75891244 8. Starting up the HG Combi Cut The below procedure is made without mink. 1. Connect Electricity 3x400V+0+PE 2. Connect air Min. 7 bar Warning: The moveable parts will react quickly an run to starting position. 3. Check input pressure (7 bar) - Page 11, point 11 4.

  • Page 18: Operating The Hg Combi Cut

    Telephone 0045 75891244 9. Operating the HG Combi Cut The slicing machine can be adjusted so that it fits to the need of the operator. The below description of the operation take basis in the factory adjustments, where the machine runs with hind leg loosener and step functions.
  • Page 19 Telephone 0045 75891244 1 Take the rear paws of the mink between forefinger and thumb, so that the belly points against the machine. 2 Place the paws in the paw holders (1) NOTICE! Do not place the paws too deep in the paw holders, this can cause that the slicing do not get optimal.
  • Page 20 Telephone 0045 75891244 9 Under the V-cut you lift the tail point to vertical position and you put the tail into the tail roll (3), and this will pull the tail against the nylon roll and cut the tail, while the spade runs up with a vertical movement.

  • Page 21: Adjustment

    Telephone 0045 75891244 10. Adjustment To obtain the optimal slicing it is necessary to adjust the machine individual to each operator. 1. Adjustment of the thigh supporter (1), so that the give a good support. 2. Adjust the paw clamp (2), so that the paw is properly tightened during the slicing.

  • Page 22: Change Between Male And Female

    Telephone 0045 75891244 10.1 Change between male and female. In the Mac panel you distinguish, as earlier mentioned, between male and female values for the position of the tower. The Male/Female reverser on the operation panel changes between these typed values. To obtain the optimal slicing you also have to change between the wedges on the belly spade.

  • Page 23: Maintenance/Cleaning

    Telephone 0045 75891244 11. Maintenance/Cleaning To make the slicing machine work optimal, you have to clean and maintain it after following description. 11.1 Daily cleaning and maintenance Before you start cleaning, disconnect electricity and pneumatic air. 1 After use only clean the machine with pneumatic air. 2 Remove slicing rests and sawdust from the moveable parts of the machine, so they can run freely and easily.

  • Page 24: Weekly Cleaning And Maintenance

    Hedensted Gruppen – item no.476590 5. The lubricating nipples of the shears are oiled with grease. Hedensted Gruppen – Item no. 476570 (Patron 400g) 11.3 Storing of the HG Combi Cut To obtain a long lifetime and good reliability by starting up, it is necessary to clean the machine well and make an extra oiling.

  • Page 42: Faq

    Telephone 0045 75891244 13. FAQ Problem Cause Solution Reduce the stretch pressure, When I put the mink in and step The stretch pressure is too and if it does not help, dismount the pedal the paw is pulled out of high or there is dirt in the the air of the machine, clean an the paw holder?
  • Page 43 Telephone 0045 75891244 Fig. 1 Fig. 2 - for professionel farmes...
  • Page 44 Telephone 0045 75891244 Fig. 3 - for professionel farmes...
  • Page 45 Telephone 0045 75891244 Fig. 4 Power supply 24V 230V output Current cut-out device 16A CEE output Emergency shutdown system Current cut-out device - PLC F. converter Vertical axis current cut-out F. converter device Horizontal axis Horizontal axis Current cut-out device Vertical axis - for professionel farmes...
  • Page 47 ODS-0566-S1 Hedensted Gruppen A/S Drawing no. ODS-0566-35314-A1 Date: 29-6-2010 Parts of list ODS-0566-S1 Design: Peter Damsgård Drawing Combicut 2010 A4-10774 Item No. Descreption Norgren Ident. no. PRA/182032/M/320 F-Mounting QM/8025/25 L-Mounting QA/8032/24 Swivel C02470618 Banjo flow control C0L510618 Valve R07-100-RNEG Bracket...
  • Page 48 ODS-0566-S1 Swivel Y adaptor C00820600 RA/192032/M/20 F Mounting QM/8025/25 M/P1501/89 Swivel C02470618 C8-C9 RA/192032/M/25 F Mounting QM/8025/25 M/P1501/89 Swivel C02470618 Swivel Y adaptor C00820600 C10-C11 RA/192032/M/20 M/P1501/89 Straight adaptor C02250618 21-6-2010 Side 2...
  • Page 50 ODS-0566-S2 Hedensted Gruppen A/S ODS-0566-35314-A2 Drawing no. Date: 29-6-2010 Parts of list ODS-0566-S2 Design: Peter Damsgård Drawing Combicut 2010 A4-10774 Item No. Descreption Norgren Ident. no. RM/8026/M/125 Banjo flow control V35-V36 C0K510618 Swivel Y adaptor C00820600 PRA/182040/M/80 F-Mounting QM/57040/25 R-Mounting...
  • Page 52 ODS-0566-S3 Hedensted Gruppen A/S ODS-0566-35314-A3 Drawing no. Date: 29-6-2010 Parts of list ODS-0566-S3 Design: Peter Damsgård Drawing Combicut 2010 A4-10774 Item No. Descreption Norgren Ident. no. Air Motor LZB22A049-55 Silencer T40C1800 Straight adaptor C02250618 Straight union C00200600 Air Motor M02-M03...
  • Page 53 ODS-0566-S3 Straight adaptor C02251028 Lubricator L72M-2GP-ETN Swivel C02470828 Swivel Tee adaptor C02671038 Stem reducer C00231008 Oil removal filter F73C-3GD-AT0 Swivel C02471038 Union Tee C00601000 wall mounting bracket 4424-50 Valve V1-V16 VM101602172 Plug Ø6 110040600 Cabel 3 m D Sub 90gr. V12088-E03 21-6-2010 side 2...

  • Page 54: Ec Declaration Of Conformity

    Telephone 0045 75891244 15. EC Declaration of Conformity Hedensted Gruppen A/S Vejlevej 15, 8722 Hedensted - herewith declares that: HG slicing machine Combi Cut Typenumber 207800 - is in conformity with the provision of: The Machinery Directive 98/37/EF The low Voltage Directive 73/23/EØF - and the following harmonised standards have been applied.

  • Page 55: Technical Specifications

    Telephone 0045 75891244 16. Technical specifications. Voltage 3x400V + N + PE Connection 16A CEE PLC-control 220 V/ 24 V DC Pneumatic air 7 bar Air volume Min. 500 l/min. Air connection Cejn 320 quick coupling Kapacity 180/350 mink pr. hour Weight 300 kg Dimensions...

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