Installed software ........................16 3.10 Operating systems ........................16 Commissioning ......................... 17 Switching on the operating voltage ..................... 17 Installing MULTIPROG, Schleicher add-ons, OPC server, and EC-Engineer ......18 4.2.1 System requirements ..........................19 4.2.2 MULTIPROG Installation ........................... 20 4.2.3 Installing the OPC Server ..........................
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Glossary ............................ 94 15.1 Trademark entries ........................97 15.2 List of figures ..........................98 15.3 List of Tables ..........................100 15.4 Index ............................101 Appendix ..........................103 16.1 Schleicher UEFI Setup Default ....................103 Operating Manual ProNumeric XCI 600 Version 07/16...
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Hyperlinks Program listings MaxTsdr_9.6 = 60 MaxTsdr_93.75 = 60 Keys <Esc> <Enter> (press one after the other) <Ctrl+Alt+Del> (press all keys at the same time) Identifier for configuration data mcMem.axSect[n].bContRel Name of variables Operating Manual ProNumeric XCI 600 Version 07/16...
This Operating Manual can only describe a part of the automation system (e.g. modules). The technical design of SCHLEICHER automation systems is based on the EN 61131-2 (IEC 61131-2) product standard for programmable logic controllers. The systems and devices are generally subject to CE marking according to EMC Directive 2004/108/EC and, where applicable, the Low Voltage Directive 2006/95/EC.
I/O interfacing both on the hardware as well as the software side. Control elements and their assigned control panel elements must be installed in a place where they are sufficiently protected against inadvertent use. Operating Manual ProNumeric XCI 600 Version 07/16...
When batteries for disposal are not fully discharged, precautions must be taken to prevent short circuits. For example by sticking adhesive tape over the poles of the battery. Operating Manual ProNumeric XCI 600 Version 07/16...
Getting Started MULTIPROG R4.322.2460.0 Operating Manual XCI 600 R4.322.2520.0 All operating manuals are available as PDF files on the XCI 600 service CDROM and can be downloaded for free from our website http://www.schleicher.berlin. Operating Manual ProNumeric XCI 600 Version 07/16...
CNC axes each, up to a maximum of 32 axes. The "CNC subsystems" (CNC 03) option enables up to a maximum of 16 subsystems. The options are respectively available as a single license and a general license. Operating Manual ProNumeric XCI 600 Version 07/16...
Intel® 82574L Gigabit 0x8086 0x10d3 VxWorks EtherCAT® Ethernet controller X103 ETH RJ45 Description Explanation Transmitted data plus Transmitted data minus Received data plus Not connected Not connected Received data minus Not connected Not connected Operating Manual ProNumeric XCI 600 Version 07/16...
Input (optically isolated) PC power button (short press causes shutdown, pressing >= 5 s forces switch-off) PWR COM Ground (optically isolated) for all opto-isolated signals 24V- Power supply – (Ground) 24V+ Power Supply + Operating Manual ProNumeric XCI 600 Version 07/16...
The XCI 600 provides a PCI Express slot (PCIe 1x adapter for low profile slot). Operation requires a riser card PCI Express x1 oriented left (included in scope of supply). The PCIe slot is empty on delivery. Operating Manual ProNumeric XCI 600 Version 07/16...
128 KB NVRAM are available on the XCI 600. In order not to slow down the processor unnecessarily, accesses to the NVRAM do not take place directly, but are buffered via the random access memory (SDRAM). A special background process takes over synchronization between RAM and NVRAM. Operating Manual ProNumeric XCI 600 Version 07/16...
SSD. The SSD is divided into 3 partitions (C, E, D). Drive "C" contains the Windows operating system and the system software. Drive "D" contains the Schleicher folder for the system files that are necessary for real-time operation, plus Schleicher Tools (e.g. X-Manager, Schleicher Dialog, Schleicher MFA).
PC power button. The Enhanced Write Filter must be set to allow this. The Enhanced Write Filter is a component in the Windows Embedded 8 PC operating system. It serves to protect one or more partitions. (see: section 13.1.2) Operating Manual ProNumeric XCI 600 Version 07/16...
Engineer Important! The programming software consists of the MULTIPROG 5.x software components, the OPC server, Schleicher add-ons for MULTIPROG and the Schleicher Dialog. EC-Engineer is not a part of the software package. Before continuing with the commissioning process, all software components must be installed one after the other in the order described below.
These are the minimum requirements. Better facilities are recommended for comfortable working. Microsoft .NET Framework 4 Client Profile is not included in the delivery. Microsoft Visual C++ 2005 Redistributables and Microsoft Visual C++ 2008 Redistributables are included in the delivery. Operating Manual ProNumeric XCI 600 Version 07/16...
To install the OPC server, select ProConOS OPC server in the Internet browser and start the installation (see: Figure 6). Install the OPC server under d:\Schleicher. A subdirectory named OPCxx is generated automatically. After installation, restart the PC. Operating Manual ProNumeric XCI 600 Version 07/16...
Installing Schleicher add-ons for MULTIPROG Insert the Service Pack CD into the drive. The AutoRun function on the CD starts an Internet browser. Now select Schleicher Add-Ons for MULTIPROG under the heading for the existing controller and start the installation (see: Figure 7).
Insert the Service Pack CD into the drive. The AutoRun function on the CD starts an Internet browser. Now, in the Internet browser, select and start Version xx.xx under the heading Schleicher Dialog (see: Figure 8). Follow the instructions. Figure 8: Installing Schleicher Dialog Operating Manual ProNumeric XCI 600 Version 07/16...
(page 90) via an Ethernet connection. For this purpose, connect an Ethernet cable to X107. Use the following described standard IP address (10.208.3.212, vxHost) in the PC for the initial connection with VNC. Operating Manual ProNumeric XCI 600 Version 07/16...
4.3.3 Assigning a computer name for the XCI 600 To change the computer name of the XCI 600, use the Schleicher X- Manager (see: section 13.1). Operating Manual ProNumeric XCI 600 Version 07/16...
Important! First clarify the adaptation of the IP addresses with your network administrator for your in-house network. To make the TCP/IP settings for the network card, use the Schleicher X- Manager (see: section 13.1). 4.3.5 Communication for programming with MULTIPROG To use MULTIPROG for programming on an external PC, set up a network route on the respective PC.
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In the PLC project, right-click on the entry <Resource: XCI600> and select <Settings> in the context menu (see: Figure 12). Figure 12: Calling the resource settings in MULTIPROG Operating Manual ProNumeric XCI 600 Version 07/16...
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It is also possible to enter the IP addresses directly: -ip192.168.212.2 -TO2000 u=pc_cnc pw=pp ipftp=10.208.3.212 Figure 15: Entering the IP address in MULTIPROG u = User name pw = Password Operating Manual ProNumeric XCI 600 Version 07/16...
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(see: section 4.3) or consult the network administrator for assistance. Other settings may have to be considered for the subnetwork determination for gateways. Figure 17: Resource window when there is NO online connection to the XCI 600 controller Operating Manual ProNumeric XCI 600 Version 07/16...
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Commissioning Figure 18: Resource window when there IS an online connection to the XCI 600 controller Operating Manual ProNumeric XCI 600 Version 07/16...
Figure 19: Opening a new project MULTIPROG Select a project for the available controller type (XCI 600 here) and click <OK> to execute (see Figure 20). Figure 20: Selecting controller type for new project Operating Manual ProNumeric XCI 600 Version 07/16...
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MULTIPROG Save the project under a new name under <File> <Save project as> (see: Figure 22 and Figure 23). Figure 22: Calling memory dialog Figure 23: Dialog window "Save project" Operating Manual ProNumeric XCI 600 Version 07/16...
(3) Use the <Cold> (cold start) button in the Resource control dialog to start the program on the XCI. If no connection to the controller is established, check the settings (see: section 4.3). Figure 25: Transferring project to the controller Operating Manual ProNumeric XCI 600 Version 07/16...
An introduction on the subject of shared memory is given on page 76. A detailed description of all variables of the shared memory is provided in the online help of the "Schleicher Dialog" software, or can be accessed via the Help menu of MULTIPROG.
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Press OK to exit this dialog window and incorporate the shared memory data types and variables in the PLC project. <Cancel> button: Click Cancel to exit the dialog window and the PLC project is not changed. Operating Manual ProNumeric XCI 600 Version 07/16...
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The selected shared-memory version of the operating software and the version in the PLC project must match. (see: section 10.1) The PLC project must be recompiled and transferred to the controller after the shared memory data types and variables have been incorporated. Operating Manual ProNumeric XCI 600 Version 07/16...
To configure and diagnose the EtherCAT network, use the EtherCAT add-on for MULTIPROG and the "EC-Engineer" configuration tool. The EtherCAT add-on is a component of the "Schleicher add-ons for MULTIPROG" (see: section 4.2.4 and 4.2.5). The EtherCAT add-on is started from MULTIPROG as follows: Select MULTIPROG menu <Extras>...
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You can make changes to the EtherCAT configuration within the EC- engineer. Next, you can insert the I/O variables for EtherCAT® into the PLC project. (Use Case 6) Diagnostics Here you can call the EC-Engineer in diagnostic mode. Operating Manual ProNumeric XCI 600 Version 07/16...
Schleicher EtherCAT configuration Figure 34: Step 3 Schleicher EtherCAT configuration Restart the controller and only press <Continue> after the controller is powered up. Figure 35: Step 4 Schleicher EtherCAT configuration Now start the EC-Engineer. Operating Manual ProNumeric XCI 600 Version 07/16...
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This requires that the EtherCAT® modules must be supplied with power and that they are connected to the controller. The ESI must be present so that the modules can be detected. Figure 37: Browsing EC-Engineer EtherCAT network. Operating Manual ProNumeric XCI 600 Version 07/16...
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ESI administration The existing ESI files are displayed in the <File> menu and <ESI- Administration> (see: Figure 39). To add a new file, click on <Add file>. Figure 39: EC-Engineer ESI file list Operating Manual ProNumeric XCI 600 Version 07/16...
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Terminate the EC-Engineer and save the project. The system returns you to the Schleicher add-on. Figure 41: Step 7 Schleicher EtherCAT configuration Click on <Continue> to move to the next window. Figure 42: Step 8 Schleicher EtherCAT configuration Operating Manual ProNumeric XCI 600 Version 07/16...
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The controller can be restarted with <Start XCI 600> in the Multi Function Application (MFA) (see page: 50). Note! A detailed description of the EC-Engineer is available online in the EC- Engineer under <Help><Display User Manual> . Operating Manual ProNumeric XCI 600 Version 07/16...
To do so, successively click <File> and <New Master Module> to insert the new master. Figure 47: Inserting a new master module. The new master had now been inserted into the configuration. Operating Manual ProNumeric XCI 600 Version 07/16...
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The new slave module was detected and inserted in the area of the second master. Figure 51: Newly inserted slave module in the EtherCAT network Mark the new slave module and copy it with the right mouse button. Operating Manual ProNumeric XCI 600 Version 07/16...
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The new slave module is thus assigned to the first master, and the second master can now be deleted. Terminate the EC-Engineer and save the alteration. The remaining procedure is identical to section 5.4.1. Figure 54: Completing the configuration alteration Operating Manual ProNumeric XCI 600 Version 07/16...
MULTIPROG. If you want to assign your own names for the EtherCAT variables, proceed as follows. Start <EtherCAT configuration without alterations to topology> Figure 56: EtherCAT configuration without alteration to topology Operating Manual ProNumeric XCI 600 Version 07/16...
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<@>, the name will also change in MULTIPROG; without <@>, the name is only changed in the comment. Figure 59: EtherCAT variable name. After making all alterations, save the project. Figure 60: Save the EtherCAT variable names Operating Manual ProNumeric XCI 600 Version 07/16...
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MULTIPRO you will find the variable names under <Global_Variables>. Here you can see that the variable names were once taken over just in the comment and once they were taken over completely. Figure 61: EtherCAT variables in MULTIPROG. Operating Manual ProNumeric XCI 600 Version 07/16...
6.1.1 Starting the Schleicher MFA The Schleicher MFA starts automatically when the controller is booted up, and it is then placed into the system tray of the taskbar (see: Figure 62). If the MFA programming window is not visible, it can be viewed by double- clicking the blue Schleicher logo.
The controller software including the PC operating system is shutdown and the controller is switched off. The MFA can only be terminated via menu item <Exit Schleicher MFA>. "Startup mode" menu Figure 65: MFA, "Startup mode"...
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The condition of a UPS (uninterruptable power supply) that may be connected via a USB port is displayed and tested in the <Extras> menu. UPS devices made by Messrs. Eaton are currently supported. Operating Manual ProNumeric XCI 600 Version 07/16...
The files are assigned a numerical index, which is incremented by one whenever the data is saved. The maximum number is limited to 99 files. The default setting is 10 files. All specifications can be altered in the Schleicher Dialog under Inbetriebnahme/Boot-Einstellungen/Sonstige Einstellungen) (Translation: startup/boot-settings/other settings).
MULTIPROG can then be used to transfer a project to the controller (see: section 5.2). The Schleicher Dialog displays an error message (see: ). Figure 70). Confirm this error message with <Acknowledge>. Next, use the MFA tool in the <Startup mode> area to switch to <PLC cold start>...
Operation Schleicher Dialog Schleicher Dialog provides tools for commissioning, parametrizing and diagnosing Schleicher controllers. Schleicher Dialog has been factory- installed on the controller and starts automatically after the controller has booted up. 6.2.1 Structure of the User Interface Figure 71:...
Associated options are called using the subordinated softkey level (function keys F1..F8). Softkey F1 is always used for calling help pages. The help page contains further information on the content of the subsequent operating levels. Operating Manual ProNumeric XCI 600 Version 07/16...
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Manual mode <Ctrl+F1> Help Referen- Procedure Subsystem cing Axes Incremental Target value specification Handwheel Axis Rapid feed Zero set Override Automatic <Ctrl+F2> Help Program Subsystem Activate Single record Block record Record sequence Rapid feed Override Operating Manual ProNumeric XCI 600 Version 07/16...
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Delete Entry down program Program Delete properties New Project Sort Activate project Copy project Delete project Project properties View Edit Transfer Update Delete Directory Access authorisation <Ctrl+F4> (also applies for XCS) Help Operating Manual ProNumeric XCI 600 Version 07/16...
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Software Connect Info << Back tings options Update Properties Enable Add system Set clock options parameters Add resource Delete system parameters Delete Add drive resource parameters Resource up Delete drive parameters Resource down Operating Manual ProNumeric XCI 600 Version 07/16...
The current state of the PLC is displayed in the project control dialog in the Status line in MULTIPROG. If “debug” is displayed behind the current state in the control dialog it means that breakpoints have been set or variables forced. Operating Manual ProNumeric XCI 600 Version 07/16...
SPG 2 is called Process map memory outputs are written Program execution stops Physical outputs are set to zero or preferred shut-off state Table 8: MULTIPROG, stop program execution Operating Manual ProNumeric XCI 600 Version 07/16...
PLC_SYS_TICK_CNT DINT Number of counted PLC system ticks PLC_SYS_TICK_256ms BOOL Switching with 0.25s clock PLC_SYS_TICK_512ms BOOL Switching with 0.5s clock PLC_SYS_TICK_1024ms BOOL Switching with 1s clock Table 10: System variables Operating Manual ProNumeric XCI 600 Version 07/16...
There are firmware libraries with the extension "fwl" and user libraries with the extension "mwt". The firmware libraries are supplied by Schleicher and are part of the Schleicher add-ons. Users themselves can create user libraries, Schleicher only provides SchleicherLib_Vxxx.
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Each library is stored in a separate path. For example, if the Serial library is to be integrated, it must be selected in the library path with the same name. (see: Figure 77) Figure 77: MULTIPROG, Integrate "Serial" library Operating Manual ProNumeric XCI 600 Version 07/16...
PLC Operating System ProConOS ProConOS.INI initialisation file Note! The entries in the ProConOS.ini can be adjusted within the Schleicher Dialog. The ProConOS.INI file can be used to make application-specific advanced settings (e.g. for communication drivers, for system tasks, for the web server and the fieldbus stacks).
(see: section 9.5). The default task is also on the user task level. It is the user task with the lowest priority. The default task is executed when no other user task is active. Operating Manual ProNumeric XCI 600 Version 07/16...
(see: section 9.5). If the watchdog time of a cyclical task is higher than the set interval time and task execution has not been completed, one or more execution cycles will be omitted. Operating Manual ProNumeric XCI 600 Version 07/16...
Up to 16 events will be put in a queue. So these events are not lost, and will be executed later. This also applies if new events occur before the assigned event task is executed. Operating Manual ProNumeric XCI 600 Version 07/16...
9.3.4 Operating system tasks Tasks running at the priority level of the operating system include tasks for communication, debugging, memory management and system control, unaffected by the user. Operating Manual ProNumeric XCI 600 Version 07/16...
MATHERR Is executed if a sliding point error All outputs are updated occurs in an arithmetic function The close function of the I/O driver is executed PLC switches to STOP Operating Manual ProNumeric XCI 600 Version 07/16...
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The PLC remains in “RUN” status. Table 13: Multi-task system, system tasks Note System tasks are not monitored by the watchdog. Operating Manual ProNumeric XCI 600 Version 07/16...
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The following user task information is declared with an offset of 64 starting at 1004 (1004 + 64 = 1068 etc.). The sequence of tasks is defined by the rank of the task under the Hardware structure/Configuration/Resource/Tasks project tree. Operating Manual ProNumeric XCI 600 Version 07/16...
16..31 E.g. other cyclical user tasks Default default Background task Real-time Operating System Table 14: Multi-task system, Task priorities Note The system supports 18 user tasks (priority levels 0..16 and the default task). Operating Manual ProNumeric XCI 600 Version 07/16...
In example 2 the watchdog time is set to 20 ms. For this reason, it does not address the time overrun of the task in the second cycle. The task is only interrupted for the next cycle, and is performed again at 30 ms in the fourth cycle. Operating Manual ProNumeric XCI 600 Version 07/16...
Several programs can be assigned to one task. In this case the first program in the task directory will be executed first. Then the next program will be executed, and so on. Operating Manual ProNumeric XCI 600 Version 07/16...
There are no waiting times or communication overhead. The PLC can monitor all actions of the CNC The CNC output setpoints via the PLC. The PLC can specify the CNC management sizes in the position control cycle Operating Manual ProNumeric XCI 600 Version 07/16...
Information on the Selection of the Shared memory Version The shared memory structure is updated or expanded from time to time by Schleicher. A version number is used to distinguish the individual variants. The version number is incremented when there are significant changes to the shared memory structure, and these changes make it necessary to alter the address of variables.
MULTIPROG programming system. They are accessible to the OPC server by default and, for example, they are used by the Schleicher Dialog operating tool. In the multi-tasking operating system, PLC task 6 is synchronised with the interpolation task of the CNC controller.
OPC variables cmpS_lOSVersion. 10.4 Help about Shared Memory A more detailed description of the shared memory structure and all versions can be accessed via the online help in both MULTIPROG and Schleicher Dialog. Operating Manual ProNumeric XCI 600 Version 07/16...
REAL, STRING) and fields of simple data types are used. This procedure is required because structured data (like the ones that variables plcMem and cncMem contain) can not be transferred via the OPC interface. Operating Manual ProNumeric XCI 600 Version 07/16...
Interpolated compensation of error in spindle pitch and error in measurement-system Backlash compensation Field of work limit Software limit switch The CNC programming of the XCI is described in detail in a separate operating manual (see: Table 1). Operating Manual ProNumeric XCI 600 Version 07/16...
The connection is made via the COM interface of the service PC and the XCI-600 (port X 201). It is used for the output of the bootlog when the XCI 600 is booting up, for example. To set the necessary parameters, open the Schleicher X-Manager (see: section 13.1.4). Figure 87:...
Other Operating Software Other Operating Software 13.1 Schleicher X-Manager The Schleicher X-Manager provides the means for configuring important parameters and settings for operating the controller: 13.1.1 "IP Configuration" This function can be used to adapt the network settings required for operation to the characteristics of the local network (home network).
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The "computer name" must be unique across the network and may be assigned only once (e.g. IPC13-212). The computer name currently being used is shown in brackets. To change the name of the computer it is necessary to restart the controller. Operating Manual ProNumeric XCI 600 Version 07/16...
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Hotkey "F5" is used to support the proposed IP address scheme (see above); "F5" automatically takes the last number of the host IP address (e.g. 212) for assigning the host IP #2 or the target IP address Operating Manual ProNumeric XCI 600 Version 07/16...
This also deactivates protection for the system partition. Depending on the respective application, it must therefore be assessed whether it is possible to operate the system with or without activated EWF, or whether using a UPS should be preferred. Operating Manual ProNumeric XCI 600 Version 07/16...
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Other Operating Software Figure 89: X Manager, EWF Configuration Operating Manual ProNumeric XCI 600 Version 07/16...
Other Operating Software 13.1.3 “NFS and Hardlink” Used for internal purposes; therefore no further description. Figure 90: X Manager, NFS and Hardlink Operating Manual ProNumeric XCI 600 Version 07/16...
for COM1 it is additionally possible to determine whether a console can be activated or not “Run” executes the Device Manager (to check whether the hypervisor has made the correct assignments) Figure 91: X Manager, RTOS Settings Operating Manual ProNumeric XCI 600 Version 07/16...
The client receives the screen outputs of the server and, in turn, sends mouse and keyboard entries to it. The default password for the PC <-> XCI 600 connection is "pp" (see: Figure 15). Figure 92: Remote maintenance software UltraVNC Operating Manual ProNumeric XCI 600 Version 07/16...
The “EC-Engineer” configuration tool by Acontis is required for configuring and diagnosing the EtherCAT network. EC-Engineer is not a component of the XCI 600. The software and dongle must be ordered separately from Schleicher Electronic and must be installed on the target computer (see: section 4.2.5). 13.6 SSD and SSD Monitor SW (e.g.
(adjustable) (data / program) PLC memory Programs 4096 kB Flag retentive 256 kB Flag not retentive 2048 kB Dimensions / weight Measurements 200 mm x 200 mm x 100 mm Weight 300 g Operating Manual ProNumeric XCI 600 Version 07/16...
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1 kV on I/O signal lines (bursts) Energetic transients EN 61000-4-5: (surges) 0.5 kV DM (differential mode) 1 kV CM (common mode) on shielded signal lines Interference emissions EN 55011: Limit category A, Group 1 Operating Manual ProNumeric XCI 600 Version 07/16...
The OPC server retrieves the process data via a propitiatory communication protocol (here KW protocol) of the PLC and displays them in the OPC server as OPC objects. Applications can access these data as OPC clients. Programmable Automation Controller Operating Manual ProNumeric XCI 600 Version 07/16...
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(Unified Extensible Firmware Interface) UEFI replaces BIOS, but the task to be performed by UEFI has not changed compared to BIOS: It provides the interface between the hardware and the operating system, but offers a number of innovations and advantages compared to Operating Manual ProNumeric XCI 600 Version 07/16...
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This is the alias name of the VxWorks IP address for communication via the virtual network. The name must be registered in the Hosts file. VxWorks Real-time operating system provided by Wind-River WinPcap Program library consisting of a driver that facilitates hardware access to the network card. Operating Manual ProNumeric XCI 600 Version 07/16...
MULTIPROG is a registered trademark of KW-Software GmbH. EtherCAT® is a registered trademark and patented technology licensed by Beckhoff Automation GmbH, Germany All other trademarks or product names are registered trademarks of their respective owners. Operating Manual ProNumeric XCI 600 Version 07/16...
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Figure 84: Shared memory as a connection of PLC and CNC....... 76 Figure 85: Reading out the operating software version .......... 77 Figure 86: Display of the shared memory error message in the Schleicher Dialog 78 Figure 87: Setting up the terminal program on the service PC ......82 Figure 88: X Manager, IPConfiguration ..............
Table 2: Contents of the CD-ROM ................. 18 Table 3: System requirements ................19 Table 4: Schleicher Dialog, structure of the user interface ........54 Table 5: Schleicher Dialog, status and messages area ......... 55 Table 6: PLC Operating states ................59 Table 7: MULTIPROG, start program execution ............
Remote servicing ..............90 Libraries and function blocks ..........62 Retentive memory ..............15 New Project ................ 30 route ..................25 Project tree ................. 31 RS232 Serial Interface ............82 RTOS Settings ............... 89 Operating Manual ProNumeric XCI 600 Version 07/16...
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Designation / Variants ............10 In function block example programs ........64 System programs (SPG) ............69 VNC ..................90 System requirements ............19 System task ................69 System variables on PLC............61 Watchdog ................74 Operating Manual ProNumeric XCI 600 Version 07/16...
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