Denon DVD-1600 Service Manual
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Denon DVD-1600 Service Manual

Hi-fi personal component system dvd audio/video player
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Some illustrations using in this service manual are slightly different from the actual set.
16-11, YUSHIMA 3-CHOME, BUNKYOU-KU, TOKYO 113-0034 JAPAN
SERVICE MANUAL
MODEL
DVD AUDIO/VIDEO PLAYER
Telephone : 03 (3837) 5321
Hi-Fi Personal Component System
DVD-1600
For U.S.A. model
POWER
OPEN/CLOSE
STOP STILL / PAUSE PLAY
SKIP
SLOW / SEARCH
TOP MENU
MENU
ENTER
DISPLAY
RETURN
PLAY MODE SUBTITLE AUDIO ANGLE
REPEAT MODE
1
2
3
A-B REPEAT
4
5
6
CINEMA
7
8
9
SET UP CLEAR
0
10
GROUP
PAGE AUDIO ONLY
HP-V.S.S. SP-V.S.S.
REMOTE CONTROL UNIT
RC-551
AUDIO
/
VIDEO
X0144 NC 0204

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Summary of Contents for Denon DVD-1600

  • Page 1 For U.S.A. model Hi-Fi Personal Component System SERVICE MANUAL DVD-1600 MODEL DVD AUDIO/VIDEO PLAYER POWER OPEN/CLOSE STOP STILL / PAUSE PLAY SKIP SLOW / SEARCH TOP MENU MENU ENTER DISPLAY RETURN PLAY MODE SUBTITLE AUDIO ANGLE REPEAT MODE A-B REPEAT...

  • Page 2: Specifications

    Specifications i5 to i35 oC (i41 to i95 oF) Operating temperature range: Audio performance: Operating humidity range: 5 to 90 % RH (no condensation) (1) Frequency response: ≥DVD (linear audio): Discs played [8 cm (3z) or 12 cm (5z)]: 4 Hz–22 kHz (48 kHz sampling) (1) DVD-Video 4 Hz–44 kHz (96 kHz sampling) ≥DVD-Audio:...

  • Page 3: Safety Precautions

    1 SAFETY PRECAUTIONS 1.1. GENERAL GUIDELINES 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
  • Page 4 Caution Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

  • Page 5: General Description

    J Page button (PAGE) K Speaker V.S.S. button (SP V.S.S.) L Audio only indicator OPEN/CLOSE PLAY STILL / PAUSE STOP PCM AUDIO TECHNOLOGY / DVD AUDIO / VIDEO PLAYER DVD-1600 M Disc tray AUDIO VIDEO ON / STANDBY GROUP PROGRESSIVE SCAN SKIP SLOW / SEARCH HP V.S.S.

  • Page 6: Disassembling The Casing And Checking P.c.b.s

    5 Disassembling the Casing and Checking P.C.B.s 5.1. Dissasembly Procedure 5.2. Caseing Parts and P.C.B. Positions...

  • Page 7: Top Cover

    5.3. Top Cover 1. Unscrew the screws. 5.4. Tray 1. Pull the tray out of the mechanism unit. Remove the gear and install it onto a screwdriver to make a gear jig. 2. Insert the gear jig into the tray open/close hole. 5.5.

  • Page 8: Rear Panel

    5.6. Mechanism Unit 5.8. Module P.C.B. 1. Unscrew the screws. 1. Unscrew the screws. 2. Remove the connectors. 2. Remove the connectors. 3. Pull out the mechanism unit vertically. 3. Press each tab with the nipper to pull out the module PCB vertically.

  • Page 9: Servicing Position

    5.11. Mother P.C.B. 1. Unscrew the screws. 5.12. Servicing Position 5.12.1. Servicing position of the Module P.C.B. 5.12.2. Servicing position of the Terminal P.C.B.
  • Page 10 5.12.3. List of the Extention Cables...

  • Page 11: Prevention Of Static Electricity Discharge

    6 PREVENTION OF STATIC ELECTRICITY DISCHARGE The laser diode in the traverse unit (optical pickup) may brake down due to static electricity of clothes or human body. Use due caution to electrostatic breakdown when servicing and handling the laser diode. 6.1.

  • Page 12: Optical Pickup Self-Diagnosis And Replacement Procedure

    7 OPTICAL PICKUP SELF-DIAGNOSIS AND REPLACEMENT PROCEDURE 7.1. Self-diagnosis The optical pickup self-diagnosis function and tilt adjustment check function have been included in this unit. When repairing, use the following procedure for effective Self-diagnosis and tilt adjustment.Be sure to use the self-diagnosis function before replacing the optical pickup when "NO DISC"...

  • Page 13: Cautions To Be Used Before Replacing The Optical Pickup Unit And Spindle Motor Assembly

    7.2. Cautions to Be Used Before Replacing the Optical Pickup Unit and Spindle Motor Assembly Before replacing the optical pickup unit and spindle motor assembly, check the total using hours for each of them. The checking method is as follows: Cautions to be taken when replacing the optical pickup (Recommended soldering iron) HAKKO ESD Product The optical pickup may break down due to the static...
  • Page 14 8 Self-Diagnosis Function and Service Modes 8.1. New servicing method for DVD player (5th generation models) With the 5th generation models new self-diagnosis function and new servicing method described below are additionally available. 8.1.1. Firmware updating and recovery with disc x x x x Recovery x x x x Firmware updating Simply run the recovery disc.

  • Page 15: Updating Firmware

    8.2. How to use recovery disc 8.2.1. Performing recovery 1. Load the recovery disc RFKZD5TR007 on to the player and run it. 2. Recovery is performed automatically. When it is finished, a message appears on the screen. 3. Remove the recovery disc. 4.
  • Page 16 8.3. Fault diagnosis using new self-diagnosis function The 5th generation DVD players have the additional new service modes as described above to further reinforce the diagnosis function. These new functions are unable to bring sufficient results when they are used alone. Effective fault diagnosis can be expected when multiple diagnostic methods are properly combined in accordance with the servicing procedures depending on specific fault status.

  • Page 17: Overview Of Each Function

    8.4. Overview of each function 8.4.1. Cumulative operation time display 1. Operation/display Key operations are as follows. Laser operation time ..... In STOP mode, main unit PAUSE+FWD-SKIP+ remote controller [5] Spindle motor operation time ..In STOP mode, main unit PAUSE+FWD-SKIP+ remote controller [6] To reset the timer, perform the following while displaying the time with above key operation.
  • Page 18 8.4.3. ADSC internal RAM display function 1. Operation/display Key operation: Main unit PAUSE+OPEN + remote controller [RETURN] Operate the remote controller [CLEAR] key to update internal RAM address and display 11 learned values. Table 1 shows the descriptions of the display. 2.

  • Page 19: Service Mode Table

    8.5. Service Mode Table 1 The service modes can be activated by pressing various button combination on the player and remote control unit. Player buttons Remote control unit buttons Application Note PAUSE Displaying the UHF display F_ _ _ Refer to section 8.5. Self- Diagnosis Function (UHF OPEN/CLOSE Display).

  • Page 20: Last Error Code Saved During No Play

    Error Code Error Content Additional error explanation Defect 1 Defect 2 Defect 3 Defect 4 F631 CPPM KEY DET is not (CPPM file system is unreadable caused by DISC CPPM available till the FILE scratches) terminal F632 CPPM KEY DET is not Been revoked or falsified DISC EEPROM...

  • Page 21: Self-Diagnosis Function And Service Modes

    8.8. Self-diagnosis Function and Service Modes...
  • Page 22 8.9. Service mode table 2 Pressing various button combinations on the player and remote control unit can activate the service modes.

  • Page 24: Servo Process Flow

    8.10. Servo Process Flow...
  • Page 25 8.11. Servo Process Display Mode 8.12. ADSC Internal Ram Data Display...

  • Page 26: Sales Demonstration Lock Function

    8.13. Sales demonstration lock function This function prevents discs from being lost when the unit is used for sales demonstrations by disabling the disc eject function. "LOCKED" is displayed on the unit, and ordinary operation is disabled. 8.13.1. Setting The sales demonstration lock is set by simultaneously pressing STOP button on the player and POWER button on the remote control unit.

  • Page 27: Assembling And Disassembling The Mechanism Unit

    9 ASSEMBLING AND DISASSEMBLING THE MECHANISM UNIT 9.1. Disassembly Procedure 9.3. Clamp Plate Unit 1. Spread the stopper with hand to slide the tabs and remove the clamp plate unit. 9.2. Terminal P.C.B. 1. Unscrew the screws. 2. Remove the solders. 3.
  • Page 28 9.4. Tray 1. Lift the tray. OReassemble the tray so that it is in the backmost position. 1. Turn traverse gear until cam gear leaver comes to the lever adjusting position at the end of mechanical chassis unit. a. Place the tray on the unit from rearward. 2.

  • Page 29: Traverse Gear

    Caution: Make sure to mate convex phase and concave phase properly, so that the gap between turntable and tray 9.6. Traverse Gear becomes 5mm or less. 1. Disengage the tabs from the traverse gear. 2. Remove the traverse gears B and C. 9.5.

  • Page 30: Optical Pickup Unit

    9.7. Optical Pickup Unit 9.7.1. Precautions in optical pickup replacement 1. Unscrew the screws. The optical pickup can be damaged by static electricity 2. Remove the spring holders and the springs. from you body. Be sure to take static electricity 3.

  • Page 31: Disassembling The Optical Pickup Unit

    9.7.2. Disassembling the Optical Pickup Unit 1. Remove the 2 screws A and remove the TRV feed rack. 2. Remove the 2 screws B and remove the Terminal FPC and shaft spring. 3. Remove the optical pickup. Fig. 1 9.7.3. Cautions to Be Taken When Replacing the Optical Pickup x x x x An antistatic flexible sheet (FPC) is connected with the new optical pickup.
  • Page 32 3. Install the optical pickup unit, spring, drive shaft, guide shaft, rubber cushion, and spring holder on the traverse block. Fig. 3 Cautions to be taken when assembling the unit: Install the pickup unit so that it is located at the rear end of the guide shaft.)
  • Page 33 4. Cut the antistatic flexible sheet for the optical pickup unit. Fig. 6...

  • Page 34: Disassembling The Middle Chassis

    9.8. Disassembling the Middle Chassis 1. Remove the holder pins. 2. Remove the tab. 3. It lifts while pulling it in the direction of the arrow. 9.9. Disassembling the Traverse Gear A/FG unit 1. Unscrew the screw. 2. Remove the traverse gear A. 9.10.

  • Page 35: Adjustment Procedures

    10 ADJUSTMENT PROCEDURES 10.1. Service Tools and Equipment Application Name Number Tilt adjustment DVD test disc DVDT-S15 or DVDT-S01 Hex wrench JGS0100 Inspection Extension cable (module P.C.B. to mother P.C.B.) JGS0116 Extension cable (module P.C.B. to mother P.C.B.) JGS0098 Others Screw lock RZZ0L01 Frease (1)

  • Page 36: Optical Adjustment

    10.4. Optical adjustment 10.4.1. Optical pickup tilt adjustment Measurement point Adjustment point Mode Disc Tangential adjustment screw T01 (inner periphery) play DVDR-S15 or DVDT-S01 Tilt adjustment screw T43 (outer periphery) play Measuring equipment Adjustment value None (Main unit display for servicing is used.) Adjust to the minimum jitter value.

  • Page 37: Electrical Confirmation

    11 Electrical Confirmation 11.1. Video Output (Luminance Signal) Confirmation Do this confirmation after replacing a P.C.B. Measurement point Mode Disc Video output terminal Color bar 75% DVDT-S15 PLAY (Title 46):DVDT-S15 PLAY (Title 12):DVDT-S01 DVDT-S01 Measuring equipment, tools Confirmation value Screwdriver, Oscilloscope 1000mVp-p±20mV 200mV/div, 10µsec/div Purpose: To maintain video signal output compatibility.
  • Page 38 12 Abbreviations INITIAL/LOGO ABBREVIATIONS INITIAL/LOGO ABBREVIATIONS A0~UP ADDRESS ERROR TORQUE CONTROL ACLK AUDIO CLOCK ERROR TORQUE CONTROL AD0~UP ADDRESS BUS REFERENCE ADATA AUDIO PES PACKET DATA ENCSEL ENCODER SELECT ADDRESS LATCH ENABLE ETMCLK EXTERNAL M CLOCK (81MHz/40.5MHz) AMUTE AUDIO MUTE ETSCLK EXTERNAL S CLOCK (54MHz) AREQ...
  • Page 39 INITIAL/LOGO ABBREVIATIONS INITIAL/LOGO ABBREVIATIONS READ ENABLE VBLANK V BLANKING RFENV RF ENVELOPE COLLECTOR POWER SUPPLY RF PHASE DIFFERENCE OUTPUT VOLTAGE (CD-ROM) REGISTER SELECT VCDCONT VIDEO CD CONTROL (TRACKING RSEL RF POLARITY SELECT BALANCE) RESET DRAIN POWER SUPPLY VOLTAGE RESERVE VIDEO FEED BACK VREF VOLTAGE REFERENCE SBI0, 1...

  • Page 40: Voltage Chart

    13 Voltage Chart 13.1. Module P.C.B. IC2001 Ref No. MODE STOP PLAY IC2001 Ref No. MODE STOP PLAY IC2001 Ref No. MODE STOP PLAY IC2001 Ref No. MODE STOP PLAY Ref No. IC2001 MODE STOP PLAY IC3001 Ref No. MODE STOP PLAY IC3001...
  • Page 41 IC4211 Ref No. MODE STOP PLAY IC4211 Ref No. MODE STOP PLAY Ref No. IC6201 MODE STOP PLAY IC6201 Ref No. MODE STOP PLAY Ref No. IC6201 MODE STOP PLAY IC6201 Ref No. MODE STOP PLAY Ref No. IC6201 MODE STOP PLAY IC6251...
  • Page 42 13.2. Mother P.C.B. IC1101 IC1125 IC1151 Ref No. MODE STOP 10.0 PLAY IC3501 Ref No. MODE STOP PLAY IC3501 IC4301 Ref No. MODE STOP -10.2 10.0 PLAY -10.2 10.0 Ref No. IC4302 IC4303 MODE STOP -8.6 -8.6 PLAY -8.6 -8.6 IC4304 Ref No.
  • Page 43 QR1115 QR3521 QR3522 QR3571 QR3572 Ref No. MODE STOP PLAY Ref No. QR4301 QR4302 QR4304 QR4305 QR4306 MODE STOP PLAY -4.6 QR4911 QR4912 QR6021 Ref No. MODE STOP PLAY...

  • Page 44: Overall Block Diagram

    14 BLOCK DIAGRAM 14.1. OVERALL BLOCK DIAGRAM MECHANISM UNIT MODULE P.C.B. IC5201 IC2001 FRONT OPTICAL PICK UP PROCESSOR UNIT (FEP) OPTICAL DISC IC2501 CONTROLLER (ODC) IC6301 SPINDLE MOTOR 32M bit MOTOR DIGITAL FLASH DRIVE SERVO CONTROLLER IC6801 TRAVERSE (DSC) MOTOR SODC IC6201 MAIN...
  • Page 45 MOTHER P.C.B. IC3001 IC4211 MIXL MIXR HP L/R IC6501/IC6521 AUDIO DECODER (AV DEC) CONVERTER IC3061 64M bit SDRAM IC3501 VIDEO OUT S-VIDEO VIDEO DRIVE IC3201 INTERLACE VIDEO D/A CB(P CONVERTER CR(P OVERALL BLOCK DIAGRAM...
  • Page 46 14.2. SERBO BLOCK DIAGRAM IC5201 (FEP) OPTICAL PICK UP UNIT VIN11 PHOTO DETECTOR VIN12 VIN1 HEAD VIN2 VIN3 VIN4 VIN5,7 VIN6,8 VIN9 VIN10 LASER DIODE Q5211 LD DRIVE LASER DIODE Q5215 LD DRIVE HDTYPE RFINP RFINN RFDIFO TBAL POFLT IC6201 MIRRO DET.

  • Page 47: Servo Block Diagram

    IC2001 (ODC/DSC) TBAL RFENV BOTTOM HOLD PEAK TEOUT TBAL FBAL FEOUT FBAL VHALF LEVEL CONT. VREF2 DET. VCL. ADJ. OFTR DET. BOOST CONT. CONT. LEVEL CONT. OFTR CONT. AGCO AGCG AGCOFST AGCBAL DFLTON DFLTOP AGCLVL DCFLT TESTSG VFOSHORT DCRF DIFFERENTIAL PHASE DET.
  • Page 48 IC2001 (ODC/DSC) IC2501 (MOTOR DRIVE) TRSDRV TRIN BIAS1 TRIN VIN1 FOIN VIN2 SPDIN VIN3 OPOUT LDIN FROM IC6001-27,28PIN BIAS2 MUTE3 TIL TN MUTE MUTE12 CH1,2 TILT MUTE FG ENB IN SW1 SW2601 SERVO BLOCK DIAGRAM...
  • Page 49 RF SIGNAL MOTOR DRIVE SIGNAL TRACKING ERROR SIGNAL FOCUS ERROR SIGNAL VO4+ M2602 TRAVERS MOTOR LEVEL VO4- SHIFT OPIN+ VO3+ M2601 SPINDLE MOTOR LEVEL VO3- SHIFT OPIN- OPTICAL PICK UP UNIT IC2511-11,12,13,14 7.2Vp-p(20usec./div.) ACTUATOR TRACKING COIL VO1+ ACT T+ LEVEL VO1- ACT T- SHIFT...

  • Page 50: Video Block Diagram

    14.3. VIDEO BLOCK DIAGRAM IC5201(FEP) OPTICAL PICK UP UNIT VIN11 TBAL VIN12 VIN1 VIN2 VIN3 VIN4 VIN5 FBAL VIN7 VIN6 VIN8 VIN9 VIN10 HOLD...
  • Page 51 IC2001(SODC/ODC/DRV) IC3001(AV DECODER) HDD8 STD0 HDD9 STD1 HDD10 STD2 HDD11 STD3 HDD12 STD4 HDD13 75 STD5 HDD14 CPUADR0 STD6 HDD15 CPUADR1 STD7 CPUADR2 CPUADR3 CPUADR4 CPUADR5 CPUADR6 HD10 CPUADR7 HD11 CPUADR8 63 HD12 CPUADR9 HD13 CPUADR10 HD14 CPUADR11 HD15 CPUADR12 CPUADR13 CPUADR14 CPUADR15...
  • Page 52 IC6301 IC3061(64M bit SDRAM) (32M bit FLASH ROM) MA10 DQ10 MA11 DQ11 DQ12 DQ13 XCAS ICAS DQ14 XRAS IRAS DQ15 XCSM XCSE XRESET DQMUE DQMLM LDQM DQMUM UDQM IC6201(MAIN CPU) DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 HA10 HA11 HA12 HA13 HA14 HA15 HA16...
  • Page 53 CPUADR1 CPUADR2 CPUADR3 CPUADR4 CPUADR5 CPUADR6 CPUADR7 CPUADR8 CPUADR9 CPUADR10 CPUADR11 CPUADR12 CPUADR13 CPUADR14 CPUADR15 CPUADR16 CPUADR17 CPUADR18 CPUADR19 CPUADR20 CPUADR21 IC3201(VIDEO DAC) HSYNC VSYNC VIDEO TIMING GENERATOR BLANK TELETEX INSERTION BLOCK TTXRQ YCrCb GAMMA MATRIX CORRECTION SDA 39 SCL 41 SBO1 72 DEMUX SBT1 70...
  • Page 54 PAL NTSC VSO/CLAMP CSO HSO RESET DACA 10-bit BRIGHTNESS YUV-TO-RGB PROGRAMMABLE Q3236 CONTROL MATRIX LUMA FILTER DACB 10-bit ADD SYNC YUV LEVEL SHARPNESS CONTROL FILTER INTERPOLATOR BLOCK Q3231 DACC 10-bit SATURATION Q3226 CONTROL DACE PROGRAMMABLE 10-bit ADD BURST CHROMA FILTER MODULATOR INTERPOLATOR HUE CONTROL...
  • Page 55 MOTHER P.C.B. MAIN SIGNAL IC3501-19,23 IC3501-25 IC3501-14,16 2.2Vp-p(20usec./div.) 1.2Vp-p(20usec./div.) 2.2Vp-p(20usec./div.) IC3501 (VIDEO DRIVE) YTRAP YOUT CLAMP MIXOUT JK4501 VIDEO OUT CTRAP COUT 1.5-6M JK4501 S-VIDEO OUT JK3532 CbTRAP CBIN CBOUT CB(P CRIN CROUT CR(P CrTRAP VIDEO BLOCK DIAGRAM...

  • Page 56: Audio Block Diagram

    14.4. AUDIO BLOCK DIAGRAM IC3001 IC6201 (AV DECODER) (MAIN CPU) AMUT SBO1 SBT1 STBDAC SBI1 NRST IC6801 (WM) DIN0 NRST DIN1 DIN2 EXRCK0 EXBCK0 IC4221 (AUDIO DAC) ADOUT0 DIN1 VOUT1 VOUT2 VOUT3 ADOUT1 DIN2 VOUT4 ADOUT2 DIN3 RSTB VOUT5 VOUT6 DMIX DATA4 LRCK...
  • Page 57 MAIN SIGNAL IC4402 IC4731 J4731 IC4402 IC4731 HP OUT IC4302 JK4501 FL OUT IC4302 FR OUT IC4303 JK4501 SL OUT IC4303 SR OUT IC4304 JK4501 CNT OUT IC4304 SW OUT IC4301 JK4501 MIX L IC4301 MIX R AUDIO BLOCK DIAGRAM...

  • Page 58: Interconnection Schematic Diagram

    15 SCHEMATIC DIAGRAM 15.1. INTERCONNECTION SCHEMATIC DIAGRAM TERMINAL P.C.B. FP5002 OPTICAL T(+) FP5001 F(+) PICK UP UNIT F(-) P IN(CD) T(-) T2(CD) 3.3V HFM FE2(CD) V REF2.2(CD) LD(+)(DVD) T1(CD) LD(+)(CD) VCC 5V F1(DVD) TB(DVD) F2(DVD) TC(DVD) GAIN H/L TD(DVD) P IN(DVD) TA(DVD) V REF 2.2V(DVD) V REF2.2(DVD)
  • Page 59 FP5201 T(+) F(+) F(-) T(-) 3.3V HFM LD(+)(DVD) F1(DVD) F2(DVD) GAIN H/L P IN(DVD) V REF 2.2V(DVD) TA(DVD) TD(DVD) MODULE P.C.B. TC(DVD) TB(DVD) VCC 5V LD(+)(CD) T1(CD) V REF 2.2V(CD) FE2(CD) T2(CD) P IN(CD) IN SW1 TRV2 TRV1 MOTHER P.C.B. INTERCONNECTION SCHEMATIC FRONT1 P.C.B.
  • Page 60 15.2. POWER SECTION (MOTHER P.C.B.(1/5)) SCHEMATIC DIAGRAM...
  • Page 62 15.3. VIDEO OUT SECTION (MOTHER P.C.B.(2/5)) SCHEMATIC DIAGRAM...
  • Page 64 15.4. AUDIO OUT 1 SECTION (MOTHER P.C.B.(3/5)) SCHEMATIC DIAGRAM...
  • Page 66 15.5. AUDIO OUT 2 SECTION (MOTHER P.C.B.(4/5)) SCHEMATIC DIAGRAM...
  • Page 68 15.6. OPERATION SECTION (MOTHER P.C.B.(5/5)) SCHEMATIC DIAGRAM...
  • Page 70 15.7. FEP SECTION (MODULE P.C.B.(1/8)) SCHEMATIC DIAGRAM...
  • Page 72 15.8. SODC SECTION (MODULE P.C.B.(2/8)) SCHEMATIC DIAGRAM...
  • Page 74 15.9. AV DECORDER SECTION (MODULE P.C.B.(3/8)) SCHEMATIC DIAGRAM...
  • Page 76 15.10. VIDEO D/A SECTION (MODULE P.C.B.(4/8)) SCHEMATIC DIAGRAM...
  • Page 78 15.11. AUDIO D/A CONVERTER SECTION (MODULE P.C.B.(5/8)) SCHEMATIC...
  • Page 79 15.12. PROGRESSIVE SECTION (MODULE P.C.B.(6/8)) SCHEMATIC DIAGRAM...
  • Page 81 15.13. WM SECTION (MODULE P.C.B.(7/8)) SCHEMATIC DIAGRAM...
  • Page 82 15.14. CPU SECTION (MODULE P.C.B.(8/8)) SCHEMATIC DIAGRAM...
  • Page 84 15.15. TERMINAL SCHEMATIC DIAGRAM...
  • Page 85 15.16. FRONT 1, FRONT 2 AND FRONT 3 SCHEMATIC DIAGRAM...

  • Page 87: Print Circuit Board

    16 PRINT CIRCUIT BOARD 16.1. MOTHER P.C.B. MOTHER P.C.B. DL6001 R1161 PS6003 PS6001 R6049 R6048 W012 LB6002 LB6001 R6050 R6053R6055 LB6025 LB6012 W602 R6026 L6006 R6054 K6011 LB6011 L6007 W223 K6012 R6027 R6032 W027 R6033 W224 TP1112 W421 TL1113 TL1112 QR6022 TP1115 W322...
  • Page 88 DL6001 PS6002 PS6004 R6045 R6044 W633 R6060 R6041 R6053R6055 6026 R6040 R6056 R6054 W223 6027 TL1116 TP1116 TL1108 R6052 W132 IC6001 R6051 C6011 R6023 QR6023 R6036 X6011 R6037 W059 C6022 R6016 TL1111 D3503 W407 TP1111 D3502 C4587 C6018 PP3201 D3501 PP4301 K6004 14 15...
  • Page 89 16.2. MOTHER P.C.B. AND MODULE P.C.B. ADDRESS INFORMATION MOTHER P.C.B. Transistor Q4420 IC4303 TL4401 Q1021 Q4421 IC4304 TL4402 Q1051 Q4901 IC4401 TL4420 Q1052 Q4911 IC4402 TL4470 Q1115 Q4912 IC4403 TL4901 Q3541 Q4913 IC4404 TL4902 Q3551 Q6061 IC4405 .B-8 TP1101 Q3561 Q6071 IC4406 TP1102...
  • Page 90 MODULE P.C.B. Transistor CP6201 F-2 C CP6320 F-2 C TC2002 C-6 F TC3203 A-6 F TL6204 F-3 C Q3101 C-2 F CP6202 F-2 C CP6321 F-2 C TC2004 C-6 F TC3204 A-6 F TL6205 F-4 C Q3105 C-3 F CP6322 F-2 C TC2006 C-6 F...

  • Page 91: Module P.c.b. (1/2) (Component Side)

    16.3. MODULE P.C.B. (1/2) (COMPONENT SIDE) MODULE P.C.B. (1/2) TL6201 TL6202 TL6207 TL6208 TL6205 IC62 PS6201 TL6204 TL6203 TL6209 TL6206 TL6210 RA6206 IC6211 IC6221 C2067 TL2006 R2047 TL2005 CP6215 C2066 CP6213 TL5204 R2046 C2065 TL5203 CP6301 R2045 C2064 CP6216 CP6214 RA6202 R2044 C2063...
  • Page 92 TL6205 IC6261 PS6201 6206 TL6210 RA6206 IC6211 C3002 C3001 CP6215 CP6213 LB3002 CP6214 CP6322 C6261 CP6324 CP6320 C6203 CP6212 LB6202 CP6207 C6202 IC6201 CP6209 CP6336 CP6202 CP6205 RA6201 IC3001 R6202 CP6203 R6201 6207 C3015 C3016 C3017 CP3034 C3019 CP3007 CP3029 CP3032 CP3008 CP3028...

  • Page 93: Module P.c.b. (2/2) (Foil Side)

    16.4. MODULE P.C.B. (2/2) (FOIL SIDE) MODULE P.C.B. (2/2) TP6210 TP6206 TP6209 TP6205 TP6208 QR6215 TC6201 RA2021 D6215 RA6207 RA3001 C6212 K6302 TC6311 R6211 C2003 CP6219 D6261 R2036 CP6217 C3005 C3006 C3004 C3003 C3007 C3008 C3009 CP6325 C2004 CP6326 CP3002 CP6211 CP6323 CP6218...
  • Page 94 TP6210 TP6206 TP6209 TP6203 TP6204 TP6205 TP6208 TP6207 TP6202 TP6201 CP2031 QR6215 TC6201 RA2021 C2018 C2017 C2016 CP2032 CP2030 D6215 R2048 K6302 C6212 TC6311 R6211 C2003 TC2005 CP6219 TC2004 R2036 CP6217 TC2003 TC2002 TC2001 C2004 R2041 CP6218 C2005 R2040 IC2001 C2057 CP6224 CP6223...

  • Page 95: Front 1 P.c.b., Front 2 P.c.b. And Front 3 P.c.b

    16.5. FRONT 1 P.C.B., FRONT 2 P.C.B. AND FRONT 3 P.C.B. FRONT2 P.C.B. FC6001 L6101 W011 C6101 R6123 W015 W009 R6124 IC6101 R6110 S6109 D6121 S6115 D6122 S6111 D6123 S6114 C6102 AUDIO R6111 ONLY R6112 R6125 R6116 QR6121 R6107 R6126 R6121 R6113 R6122...
  • Page 96 S6110 POWER FRONT3 P.C.B. LB4722 P4721 R4731 LB4723 LB4726 LB4724 S6206 OPEN/ W005 CLOSE W003 6205 IC4731 W007 6204 R4735 D6101 R4733 6203 S6203 6202 STOP 6201 Q4721 C4731 LB4725 Q4722 J4731 R4724 VR4721...

  • Page 97: Exploded Views

    17 EXPLODED VIEWS 17.1. Casing Parts & Mechanism Section Exploded View...

  • Page 98: Mechanism Section Exploded View

    17.2. Mechanism Section Exploded View...

  • Page 99: Packing & Accessories Section Exploded View

    17.3. Packing & Accessories Section Exploded View...

  • Page 100: Replacement Parts List

    18 REPLACEMENT PARTS LIST Part indicated with the mark "" are not always in stock and possibly to take a long period of time for supplying, or in some case supplying of part may be refused. When ordering of part, clearly indicate "1" and "I" (i) to avoid mis-supplying. Ordering part without stating its part number can not be supplied.

  • Page 101: Parts List Of P.w.b. Unit Ass'y

    PARTS LIST OF P.W.B. UNIT ASS'Y Ref. No Part No Parts Name Q'ty Remarks IC1101 928 0152 407 IC1125 928 0152 504 IC1151 928 0152 601 IC2001 928 0159 808 IC2501 928 0152 805 IC3001 928 0160 101 IC3061 928 0163 001 IC3071 928 0152 902 IC3261...
  • Page 102 Ref. No Part No Parts Name Q'ty Remarks Q3771 928 0162 400 TRANSISTOR Q4302 928 0158 003 TRANSISTOR Q4315 928 0158 003 TRANSISTOR Q4410 928 0036 604 TRANSISTOR Q4413,14 928 0036 604 TRANSISTOR Q4415-18 928 0158 003 TRANSISTOR Q4419 928 0036 604 TRANSISTOR Q4721,22 928 0036 604...
  • Page 103 Ref. No Part No Parts Name Q'ty Remarks D1111 928 0147 700 DIODE D1121 928 0147 700 DIODE D1126 928 0154 201 DIODE D1131 928 0147 807 DIODE D1132 928 0092 004 DIODE D1141 928 0147 807 DIODE D1151,52 928 0147 807 DIODE D1161 928 0073 405...
  • Page 104 Ref. No Part No Parts Name Q'ty Remarks Coil L1001 928 0096 408 NOISE FILTER L1111 928 0154 803 COIL 10UH L1115 928 0053 904 INDUCTOR 10UH L1131 928 0111 707 COIL 33UH L1141 928 0111 707 COIL 33UH L1151 928 0148 408 COIL 22UH...
  • Page 105 Ref. No Part No Parts Name Q'ty Remarks LB6010,11 928 9018 005 1/16W 0 LB6016 928 9018 005 1/16W 0 LB6201 928 0129 401 COIL LB6202 928 0078 219 COIL LB6501,02 928 0129 401 COIL LB6512-14 928 0078 219 COIL LB6515 928 0078 222 COIL...
  • Page 106 Ref. No Part No Parts Name Q'ty Remarks Fuse F1001 928 0171 404 FUSE PR1161 928 0129 809 IC PROTECTOR PR1171 928 0076 208 IC PROTECTOR PR4911 928 0076 208 IC PROTECTOR Connector P1001 928 0171 501 AC INLET P4721 934 0001 320 CONNECTOR(6P) P6005...
  • Page 107 Ref. No Part No Parts Name Q'ty Remarks Capacitor C1001,02 0.068U C1003 100U C1005 2000U C1014 100U C1021 500V 470U C1031 500V 1800U C1041 0.022U C1051 0.1U C1052 0.068U C1053 0.1U C1101 0.1U C1102 0.022U C1111 1000U C1112 1000U C1115 0.1U C1116 220U...
  • Page 108 Ref. No Part No Parts Name Q'ty Remarks C2058 1000P C2059 820P C2060 1000P C2061,62 330P C2063-65 1000P C2066-68 4700P C2501 6.3V 100U C2502 6.3V 330U C2503 100U C2504-08 0.1U C2511,12 0.1U C2601,02 0.1U C3001,02 6.3V 330U C3003-07 0.1U C3008,09 C3010-36 0.1U C3041-45...
  • Page 109 Ref. No Part No Parts Name Q'ty Remarks C3720 C3721 0.1U C3722,23 C3724 0.1U C3731 C3732-43 0.1U C3751-56 0.1U C3757 0.1U C3758 6.3V 1U C3759 0.1U C3761-63 0.1U C3766 0.1U C3770 6.3V 100U C3771 0.1U C4201 6.3V 1000U C4208 0.1U C4211 C4213 C4215...
  • Page 110 Ref. No Part No Parts Name Q'ty Remarks C4912 C4913 470U C5001,02 0.1U C5201,02 C5203-06 0.1U C5211 6.3V 47U C5215 6.3V 47U C5221 0.1U C5222 C5232-34 0.1U C5235,36 0.1U C5241-48 0.1U C5251 100P C5252 0.1U C5261 0.1U C5262 820P C5263 220P C5264 820P...
  • Page 111 Ref. No Part No Parts Name Q'ty Remarks C6304,05 0.1U C6501,02 C6503-05 0.1U C6511,12 C6521 0.1U C6801,02 100P C6803-14 0.22U C6815 0.1U Resistor R1031,32 1/4W 120K R1041,42 1/4W 470K R1043 R1051 1/4W R1052 1/4W R1053 1/4W R1054 1/4W R1101 1/16W 75 R1102,03 1/16W 1.2K R1104...
  • Page 112 Ref. No Part No Parts Name Q'ty Remarks R2053,54 1/16W 47K R2504,05 1/16W 100 R3001 1/16W 22 R3002 1/16W 47K R3006,07 1/16W 0 R3031 1/16W 100 R3061 1/16W 100 R3080 1/16W 7.5K R3082 1/16W 2K R3083 1/16W 1.3K R3084 1/16W 7.5K R3085 1/16W 18K R3086...
  • Page 113 Ref. No Part No Parts Name Q'ty Remarks R4305-12 1/16W 0 R4313 1/16W 22K R4324,25 1/16W 100K R4326,27 1/16W 2.2K R4328-30 1/16W 100K R4331,32 1/16W 2.2K R4333,34 1/16W 100K R4335 1/16W 4.7K R4336 1/16W 100K R4337-39 1/16W 3K R4340 1/16W 2.2K R4341,42 1/16W 4.7K R4343-45...
  • Page 114 Ref. No Part No Parts Name Q'ty Remarks R5215 1/16W 2.2 R5216 1/2W R5217 1/16W 47K R5221 1/16W 0 R5222 1/16W 4.7K R5231,32 1/16W 8.2K R5233 1/16W 1K R5241 1/16W 220 R5242 1/16W 82K R5256 1/16W 22K R5257 1/16W 1.8K R5258 1/16W 2.2K R5261,62...
  • Page 115 Ref. No Part No Parts Name Q'ty Remarks R6061 1/16W 10K R6071 1/10W 220 R6101 1/16W 1.2K R6102 1/16W 1.5K R6103 1/16W 10K R6104 1/16W 22K R6105 1/16W 47K R6121 1/16W 220 R6201 1/16W 1.2K (FRONT1 P.C.B.) R6201 1/16W 47K (MODULE P.C.B.) R6202 1/16W 10K...

  • Page 116: Parts List Of Exploded View

    PARTS LIST OF EXPLODED VIEW Ref. No Part No Parts Name Q'ty Remarks Others 928 0150 014 TOP COVER 9MV HD06 90 SCREW 9MV HD10 41 SCREW 928 0150 108 928 0050 402 SCREW 928 0150 205 FOOT RUBBER 9MR EP31 56D MOTHER P.C.B.
  • Page 117 Ref. No Part No Parts Name Q'ty Remarks 928 0169 306 MECHA CHASSIS ASS'Y 129-1 928 0151 806 OPEN SWITCH 129-2 928 0151 903 SCREW 9MR ME03 18 CLAMPER SPRING 928 0151 505 CLAMP PLATE 928 0151 602 FIXTURE 928 0151 709 SPRING HOLDER 928 0169 403 CLAMPER ASS'Y...

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