Dynabrade 56743 Safety, Operation And Maintenance Manual

Dynabrade 56743 Safety, Operation And Maintenance Manual

1hp vacuum die grinder

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1hp Vacuum Die Grinder
Trimmable Shroud/Straight Line/Rear Exhaust
Models:
56743 – 12,000 RPM
– 1/4" & 6 mm Collet
56747 – 20,000 RPM, 1/4" Collet
– 1/4" & 6 mm Collet
FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES AT WWW.DYNABRADE.COM
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute
(ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care
and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards
(EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Carefully Read all instructions before operating or servicing any Dynabrade
modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc.
Tool Intent: 1 hp Vacuum Die Grinder is ideal for deburring, deflashing, surface preparation, cleaning and finishing using the proper abrasive stones, abrasive
mounted wheels and points, molded abrasives, and carbide burrs. An appropriate external vacuum source is required that is suitable for material being
processed.
This power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.
Training: Proper care, maintenance, and storage of your air tools will maximize their performance.
• Employer's Responsibility – Provide 1 hp Vacuum Die Grinder operators with safety instructions and training for safe use of tools and accessories.
Air Tool Manual – Safety, Operation and Maintenance
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
WARNING
SAFETY LEGEND
WARNING
WARNING
WARNING

SAFETY INSTRUCTIONS

Do Not use tool for anything other than its intended applications.
(continued on next page)
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury. Do not use damaged,
frayed or deteriorated air hoses and fittings.
WARNING
®
Abrasive Power Tool. Products offered by Dynabrade are not to be
Parts Page Reorder No. PD09•49
Effective October, 2009
WARNING
WARNING
WARNING

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Summary of Contents for Dynabrade 56743

  • Page 1: Safety Instructions

    Abrasive Power Tool. Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc. Tool Intent: 1 hp Vacuum Die Grinder is ideal for deburring, deflashing, surface preparation, cleaning and finishing using the proper abrasive stones, abrasive mounted wheels and points, molded abrasives, and carbide burrs.
  • Page 2: Operating Instructions

    • Use only accessories of the correct shaft size for the collet (example: 1/4" shaft = 1/4" collet). • Use only recommended accessories. Reference Dynabrade catalog and this tool manual. • Follow tool specifications before choosing size and type of accessory.
  • Page 3: Air System

    • Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information. After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor.
  • Page 4 21 96445 Pin (2) 22 51924 Gasket 23 Governor Assembly 51930 12,000 RPM 51933 20,000 RPM 24 Housing 06050 – Model 56743 06048 – Model 56747 25 96444 Pin 26 51949 Safety Lever Assembly 27 51946 Valve Stem Assembly (Incl. 96443 O-Ring) 2 N•m...
  • Page 5: Housing Disassembly

    4 and 5 with different shims if necessary. 7. Once proper rotor gap clearance is achieved, install well lubricated 51926 Blades (4) into rotor slots. Dynabrade recommends lubricating blades with 95842 Air Lube. Important: Make certain beveled edge of blade follows rotor outside diameter.
  • Page 6: Housing Assembly

    Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool. Important: Before operating, places 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into inlet with throttle lever depressed. Operate tool for 30 seconds to allow Air Lube to properly lubricate internal motor components. Motor should now be tested for proper operation at 90 PSIG max. If tool operates at a higher RPM than marked on the tool or if vibration and sound levels seem abnormal, the tool should be serviced to correct the cause before use.
  • Page 7: Preventative Maintenance Schedule

    This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours. Parts Common to all Models:...
  • Page 8: Optional Accessories

    Visit Our Web Site: www.dynabrade.com Email: Customer.Service@Dynabrade.com DYNABRADE, INC., 8989 Sheridan Drive • Clarence, NY 14031-1490 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524 DYNABRADE EUROPE S.àr.l., Zone Artisanale • L-5485 Wormeldange—Haut, Luxembourg • Telephone: 352 76 84 94 1 • Fax: 352 76 84 95 1 ©...

This manual is also suitable for:

56747

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