StoneAge AUTOSTROKE AST-200-V2 User Manual

Automatic blockage sensor for use with the autobox product line

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AUTOSTROKE

(AST-200-V2)

™

FOR USE WITH THE AUTOBOX

PRODUCT LINE

USER MANUAL

PL 629-V2 REV E

(02/2019)

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Summary of Contents for StoneAge AUTOSTROKE AST-200-V2

Page 1 AUTOSTROKE (AST-200-V2) ™ FOR USE WITH THE AUTOBOX PRODUCT LINE ® USER MANUAL PL 629-V2 REV E (02/2019)
Page 2: Table Of Contents
TABLE OF CONTENTS MANUFACTURER’S INFORMATION ..............SPECIFICATIONS .
Page 3: Specifications
MANUFACTURER’S INFORMATION StoneAge Inc. StoneAge Europe 466 S. Skylane Drive Unit 2, Britannia Business Centre Durango, CO 81303, USA Britannia Way Phone: 970-259-2869 Malvern WR14 1GZ Toll Free: 866-795-1586 United Kingdom www.stoneagetools.com Phone: +44 (0) 1684 892065 This manual must be used in accordance with all applicable national laws. The manual shall be regarded as a part of the machine and shall be kept for reference until the final dismantling of the machine, as defined by applicable national law(s).
Page 4: Ce Declaration Of Incorporation
EN 61326-1:2013 Electrical equipment for measurement, control and laboratory use - EMC requirements-Part 1:General requirements The Technical File for AutoStroke (AST-200-V2) is maintained at: StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and was compiled by the Engineering Manager. The Technical File is available through the Authorized Representative.
Page 5 NOTES This page is intentionally left blank. 866-795-1586 • WWW.STONEAGETOOLS.COM...
Page 6: Warning And Safety Instructions
Aerosols • StoneAge WILL NOT accept responsibility for the results of misuse. Biological and microbiological (viral or bacterial) agents • IT IS THE RESPONSIBILITY OF THE INSTALLER/OPERATOR Combustible materials •...
Page 7: Pre-Run Safety Check
WARNING AND SAFETY INSTRUCTIONS WARNING PRE-RUN SAFETY CHECK Refer to WJTA-IMCA’s, Recommended Practices For The Use Of Operations with this equipment can be potentially hazardous. High-pressure Waterjetting Equipment and/or The Water Jetting Caution MUST be exercised prior to and during machine and water Association’s, WJA Code of Practice for additional safety information.
Page 8: System Assembly - Overview
SYSTEM ASSEMBLY - OVERVIEW ™ AUTOSTROKE (AST-200-V2) AUTOMATIC BLOCKAGE SENSOR DESCRIPTION AST 277-25 AUTOSTROKE™ UMBILICAL ASSEMBLY AST 301-V2 AUTOSTROKE™ BOX WITH GENERATOR AST 340 AUTOSTROKE™ HOSE BUNDLE ASSY TOOLS REQUIRED FOR INSTALLATION NOTE: THIS COLOR CODE SYSTEM IS USED THROUGH THE TOOL SIZE WHERE USED...
Page 9 SYSTEM ASSEMBLY - OVERVIEW AUTOSTROKE™ (AST-200-V2) SHOWN WITH AUTOBOX ABX-2L AND CB-ABX ASSEMBLY ® AUTOSTROKE™ (AST 275) MANIFOLD ASSEMBLY AUTOSTROKE™ (AST-200-V2) HOSE, FORWARD AUTOSTROKE™ (AST-200-V2) HOSE, REVERSE AUTOSTROKE™ (AST-200-V2) ASSEMBLY 1/4” TUBING LINES (COME BUNDLED IN NYLON SHEATH) 866-795-1586 • WWW.STONEAGETOOLS.COM...
Page 10: Abx-2L And Abx-2L-V2 Manifold Upgrade
This conversion guide describes how to replace the Air Manifold and add T-connections in order to provide necessary air signals from the ABX-2L and ABX-2l-V2 to the AutoStroke. This first step is mandatory to allow the AutoStroke AST-200-V2 to function with the Autobox ®...
Page 11: Removal Of Manifold And Installation Of Conversion
ABX-2L AND ABX-2L-V2 MANIFOLD UPGRADE REMOVING THE ABX-2L AIR MANIFOLD Remove the 4 flat head cap screws from the Top Plate using a 5/32 Allen wrench hex key. Set the Top Plate and screws aside, and open the Side Door. (FIGURE 1) FIGURE 1 Unplug the three tubes from the bottom of the manifold (FIGURE 2) and remove the 2 hex head bolts using a 7/16 socket driver or box wrench.
Page 12: Splicing The Tubing For The T-Fittings
ABX-2L AND ABX-2L-V2 MANIFOLD UPGRADE SPLICING THE TUBING FOR THE T-FITTINGS Disconnect the red and black air tubes from the fittings on the left side of the flow controls. (FIGURE 1) Cut exactly 2 inches off the end of the red tube and 3 inches off the black tube. (FIGURE 2) Remove 2”...
Page 13: Abx-2L And Abx-2L-V2 Autostroke Set-Up
ABX-2L AND ABX-2L-V2 AUTOSTROKE SET-UP CONNECTING THE AST-200-V2 AUTOSTROKE TO THE CB-ABX CONTROL BOX Disconnect the air hose from the back of the Control Assembly. Loosen the Thumb Screw on the Pole Mount on the Control Assembly. Carefully lift the Control Assembly off of the Mounting Pole and put aside. (Figure 1) Slide the AutoStroke Assembly onto the Mounting Pole and hand tighten the Thumb Screw.
Page 14 ABX-2L AND ABX-2L-V2 AUTOSTROKE SET-UP HOSE CONNECTIONS Connect the BLACK 1/2” lines from the AutoStroke “Forward” and “Reverse” connections to the “Forward” and “Reverse” connections on the back of the CB-ABX. Connect the SHORT 1/4” I.D. Hose to the fitting marked “CLAMP” on the left side of the AutoStroke to the “CLAMP”...
Page 15: Abx-3L And Abx-3L-V2 Autostroke Set-Up
ABX-3L AND ABX-3L-V2 AUTOSTROKE SET-UP CONNECTING THE AST-200-V2 AUTOSTROKE TO THE CBX-ABX CONTROL BOX Disconnect the air hose from the back of the Control Assembly. Loosen the Thumb Screw on the Pole Mount and carefully lift the Control Assembly off of the Mounting Pole. Put the Control Assembly aside. (Figure 1) Slide the AutoStroke Assembly onto the Mounting Pole, with the Decal side facing away from the FRL.
Page 16 ABX-3L AND ABX-3L-V2 AUTOSTROKE SET-UP HOSE CONNECTIONS Connect the BLACK 1/2” lines from the AutoStroke “Forward” and “Reverse” connections to the “Forward” and “Reverse” connections on the back of the CBX-ABX. Connect the SHORT 1/4” I.D. Hose to the fitting marked “CLAMP” on the left side of the AutoStroke to the “CLAMP”...
Page 17: Operation
OPERATION AUTOSTROKE AST-200-V2 FUNCTIONS With the AutoStroke in the “OFF” Position, run the Autobox Tractor in Reverse until the Air Motor Generator goes silent. This may take up • to one minute and will allow the Air Motor Generator to charge.
Page 18: Maintenance
Generator to charge. The charge time could be longer with lower pressures. NOTICE Electronic components are not user serviceable. If troubleshooting the system fails it must be sent back to StoneAge Tools for service. Contact your customer service representative. 1-866-795-1586 STORAGE, TRANSPORTATION, AND HANDLING The AutoStroke™...
Page 19: Air Motor Generator Replacement Instructions
AIR MOTOR GENERATOR REPLACEMENT AIR MOTOR GENERATOR REPLACEMENT INSTRUCTIONS These replacement instructions describe how to replace an air motor generator within an AST-200-V2 AutoStroke. AIR MOTOR GENERATOR REMOVAL INSTRUCTIONS NOTICE Airline connections should be removed at least 10 minutes before servicing to allow time for stored electrical energy to dissipate. Using a flat screwdriver, turn the quarter turn latches AST-200-V2 AUTOSTROKE shown without cover counterclockwise 90 degrees and open the AutoStroke...
Page 20 AIR MOTOR GENERATOR REPLACEMENT AIR MOTOR GENERATOR REMOVAL INSTRUCTIONS..CONTINUED Remove the four screws securing the Air Motor Remove the Air Motor Generator from the AutoStroke enclosure. Generator with a 9/64” Hex Key AIR MOTOR GENERATOR INSTALLATION INSTRUCTIONS Install the replacement Air Motor Generator into the AutoStroke Install the four screws securing the air motor generator enclosure as shown.
Page 21 AIR MOTOR GENERATOR REPLACEMENT AIR MOTOR GENERATOR INSTALLATION INSTRUCTIONS..CONTINUED Connect the 2 air tubes from the air motor generator. Correct Air Motor Generator location inside the Close the AutoStroke lid with a flat screwdriver. Turn the AST-200-V2 AUTOSTROKE quarter turn latches clockwise 90 degrees and tighten the cover onto the AutoStroke.
Page 22: Part Diagrams
PARTS DIAGRAM AUTOSTROKE (AST-200-V2) AUTOMATIC BLOCKAGE SENSOR NOTICE ® This color code system is used throughout the AutoStroke™ (AST-200-V2), Autobox , and Control Box Assembly REVERSE FORWARD DESCRIPTION AST 277-25 AUTOSTROKE™ UMBILICAL ASSEMBLY AST 301-V2 AUTOSTROKE™ BOX WITH GENERATOR AST 340 AUTOSTROKE™ HOSE BUNDLE ASSY 866-795-1586 •...
Page 23 PARTS DIAGRAM ™ AUTOSTROKE (AST 301-V2) MANIFOLD ASSEMBLY NOTE: 1. APPLY LOCTITE THREAD SEALANT 567 OR EQUIVALENT TO THREADS OF ALL PNEUMATIC FITTINGS. 2. APPLY BLUE LOCTITE 242 OR EQUIVALENT TO THREADS OF ALL THREADED FASTENERS UNLESS NOTED OTHERWISE. 3. LISTED MATERIAL OR EQUIVALENT ROHS COMPLIANT MATERIAL TO BE USED FOR ALL ITEMS.
Page 24 PARTS DIAGRAM ™ AUTOSTROKE (AST 275) MANIFOLD ASSEMBLY PART NUMBER QTY. AST 278 FTG P2M QUICK DISCONNECT ABX 260 FTG, P4M X PL8MMF 90° ELBOW AST 279 FTG P2MP2F ELBOW BRASS ABX 268.1 AST TUBE, BK, 8MM AST 280 FTG P2MP2F ABX 268.2 AST TUBE, RD, 8MM AST 281 FTG P2PL4 BRASS ABX 270.1 AST TUBE, BK, .250...
Page 25 NOTES This page is intentionally left blank. 866-795-1586 • WWW.STONEAGETOOLS.COM...
Page 26: Terms And Conditions
Conditions of Sale (“Terms and Conditions”) shall operate as the acceptance of these Terms and Conditions at any time, shall not in any way affect, limit or by StoneAge, Inc. (“Seller”) of the order submitted by the purchaser (“Buyer”). waive Seller’s right thereafter to enforce and compel strict compliance with Such acceptance is made expressly conditional on assent by Buyer to these every term and condition hereof.
Page 27 Product EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH at any time without notice to End-User, and StoneAge is not obligated to make RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE...