Cleco TVP-100 Series Programming Manual
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Cleco TVP-100 Series Programming Manual

Pneumatic torque verifier
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Programming Manual
PL12EN-TVP100
03/07/2013
TVP-100 Series
Pneumatic Torque Verifier - Version 1.0
TVP-110-30
TVP-110-15
For additional product information visit our website at http://www.apextoolgroup.com

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Summary of Contents for Cleco TVP-100 Series

  • Page 1 Programming Manual PL12EN-TVP100 03/07/2013 TVP-100 Series Pneumatic Torque Verifier - Version 1.0 TVP-110-30 TVP-110-15 For additional product information visit our website at http://www.apextoolgroup.com...
  • Page 3 Cleco PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Disclaimer: The information and data in this document has been prepared to the best of our ability. Nonetheless, differences between the information and the actual product cannot be excluded with absolute certainty. Apex Tool Group does not assume any liability for consequential errors and damages.

  • Page 4: Table Of Contents

    PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Contents Getting Started ........................6 Safe Work Practices Symbol ....................6 Transportation ........................6 1.2.1 Unpacking ........................... 6 1.2.2 Checking Your Unit ......................6 Software ..........................6 Installing The Unit ....................... 6 1.4.1...
  • Page 5 PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Contents Appendix ......................... 29 Pneumatic Curves (Pulse Tool) ..................29 Pnuematic Curves (Direct Drive Tool) ................32 Box Dimensions ........................ 35 Tool and Box Diagrams ....................35 Appendix ......................... 36 Dip-Switch Settings ......................36 Test Modes ........................

  • Page 6: Getting Started

    PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Getting Started Safe Work Practices Symbol This “Warning” symbol identifies all notes on safe work practices in this operating instruction, alerting to hazards for life and health of people. Please observe these notes and proceed with special care in the cases described. Pass all safety instructions on to other operators.

  • Page 7: Mounting

    Pneumatic Torque Verifier TVP-100 Series 1.4.2 Mounting Each TVP-100 Series unit is intended to be used as a single tool process monitor in a work station or work area. This unit may be wall mounted, table mounted, beam mounted, suspended overhead, pedestal mounted, or used without mounting. Tabs have been provided on the base of this unit to ease this mounting process.

  • Page 8: Operation - Quick Start Guide

    If so, enter it using the numeric keypad, the default is “0 1 0 4”. At this point, the Options Screen will appear. From the Options Screen select the fifth option (Tool Type) by pressing the 5 key. The Tool Type screen will appear at this point. Threre are two options for Cleco Pulse tools. Option 1 (Pulse Pneumatic) is typically for larger pulse tools, about 20Nm and larger.

  • Page 9: Calibration (Autocal)

    PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Calibration (AutoCal) Before a tool can be monitored properly, the current application must be set up to monitor that tool. The AutoCal option will do this for you automatically. In order to access the AutoCal routine, press the “Ship’s Wheel”...

  • Page 10: Setting Fasteners Per Batch

    Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Calibration (AutoCal) - continued With Pulse Tools, an oversized air regulator and air hose can cause pressure waves at the signal port after the tool has shut off. This can hinder a successful AutoCal.

  • Page 11: Controller Specifications

    Cleco PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Controller Specifications IP Protection Class TVP-110-15: This unit has an IP rating of 20. TVP-110-30: This unit has an IP rating of 41. Understanding the Keypad The following is a brief explanation of the keypad keys. Familiarity with the keys simplifies the programming process. Soft Keys (F1-F4)

  • Page 12: Specifications

    PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Specifications 3.3.1 Enclosure 8.75” (222) 8.00” (203) 9.13” (232) 8.375” (213) • Height 9.13 in. / 232 mm • Width 8.75 in. / 222 mm • Depth 4.13 in. / 105 mm •...

  • Page 13: Indicators

    Cleco PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series 3.3.3 Indicators 3 Highly Visible Indicators Cycle Accept - Green Batch Accept - Green Reject - Red Torque Verifier TVP-110-15 3.3.4 AC Input Power • Selectable 115 VAC or 230 VAC Power •...
  • Page 14 PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series 3.3.5 TVP-110-15 (115VAC) Input/Output Connectors (continued) RS-232 Serial Connector 12-Pin I/O Connector Pressure Transducer Connector RS-232 Serial Port (RJ12) Pin # Description Value Unused Unused RX (Receive) -25V to +25V TX (Transmit)

  • Page 15: Tvp-110-30 (230Vac) Input/Output Connectors

    Cleco PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series 3.3.6 TVP-110-30 (230VAC) Input/Output Connectors • RS-232 Connection 9 pin D-SUB • I/O Connector Amphenol 12 pin Circular Connector • Transducer Connection Amphenol 4 pin Circular Connector 12 Pin Connector Schematic...

  • Page 16: Decommissioning Of Unit

    PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series 3.3.6 TVP-110-30 (230VAC) Input/Output Connectors (continued) 12 Pin Circular Input/Output Connector Load Maximum Pin # Description Value Supplied Supplied Internal External Black RS 485- -1 - 6.5V White RS 485+ -1 - 6.5V...

  • Page 17: Programming

    Cleco PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Programming Run Screen The Run Screen is the main screen that will be used while the tool is in operation. This screen contains a wealth of information about what is occurring in the assembly process at any given time.

  • Page 18: Navigation Menu

    Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Navigation Menu The Navigation Menu is the leaping off point to all functions within this unit. The Ship’s Wheel key may be pressed at any time, and the Navigation Menu will appear. From...

  • Page 19: Viewing A Run

    PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series AutoCal (continued) The second AutoCal screen will appear next. This screen will prompt the user to run a typical fastener and then to press the “Next” softkey. When running a “typical” fastener, the user should start with the tool off and then run the fastener to its completion allowing the tool’s clutch to turn the tool off.

  • Page 20: Statistics

    PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Statistics This unit will hold information pertaining to the last 1000 events. That information can be viewed by going to the “Statistics” screen. In order to reach the “Statistics” screen, highlight the Statistics option on the navigation menu and press “ENTER”.

  • Page 21: Relay Options

    Cleco PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series 4.6.1 Relay Options The first item on the Options screen list is Relays. By selecting this option the user can choose to set the relays to “latching” or “momentary”. To select “Relays” from the Options screen list either press the “1” key or highlight the “Relays” option and press “ENTER”.

  • Page 22: Application Select Input

    PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series 4.6.3 Application Select Input Applications can be selected through external inputs. These inputs can be used in two different schemes. The inputs can either select one of four different applications. Or, when set to “binary”, these three inputs can be used to select eight different inputs.

  • Page 23: Time And Date

    PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series 4.6.4 Time and Date This unit will keep track of the current time and date even when the unit is turned off. Each time an event occurs (like an accept or reject), that event is stored in memory along with a time and date stamp.

  • Page 24: Tool Type

    PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series 4.6.5 Tool Type It is very important to select the correct tool type for the application. There are three different choices for monitoring tools within this unit. The first choice is Pulse Pneumatic and should be used for monitoring most Pulse Tools. When set to Pulse Pneumatic, this unit will not only use the timers and thresholds, this unit will actually count and confirm that pulses occurred.

  • Page 25: Selecting Application

    PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Selecting Application An application is a set of parameters that governs how a given tool is monitored. There are two different ways to choose which application is in use. One way is through external inputs.
  • Page 26 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Application Builder (continued) To edit an item from the Application Builder, highlight the item you want to edit and then press “ENTER”. A cursor will appear. While that cursor is highlighting a digit, use the numeric keypad to alter its value or use the left and right arrows to select a different character.

  • Page 27: Sequencing

    Cleco PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Sequencing This unit has the ability to automatically switch from application to application if the “Sequencing” feature is enabled. If Sequencing is enabled, the unit will start in Application A. Once the batch is complete in Application A, the unit will automatically switch to Application B.

  • Page 28: I/O Schematic

    PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series 4.10 Administration (continued) After “ENTER” is pressed, a screen will appear prompting you to enter a new four-digit password. Use the numeric keypad to enter this new code or press the “Exit” soft-key to escape without changing the password.

  • Page 29: A Appendix

    Cleco PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Appendix Pneumatic Curves (Pulse Tool) Good Run Down: Pulse Tool Good Run Analog CH1 Analog CH2 Free Run Pulsing Region Clutch-Out Region Time (in seconds) This picture shows the analog data from a good fastening process using a pulse tool.
  • Page 30 PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Pneumatic Curves (Pulse Tool) (continued) Incomplete Run Down: Pulse Tool No Clutch Analog CH1 Analog CH2 Time (in seconds) This picture shows the curve generated by an incomplete fastening process. Notice how the curve does not step up to line pressure at the end of the run.
  • Page 31 Cleco PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Pneumatic Curves (Pulse Tool) (continued) Double-Hit: Pulse Tool Double Hit Analog CH1 Analog CH2 Time (in seconds) This picture shows the curve generated by a double hit. Notice how the curve immediately steps up to line pressure and stays there.

  • Page 32: Pnuematic Curves (Direct Drive Tool)

    PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Appendix Pneumatic Curves (Direct Drive Tool) Good Run Down: Direct Drive Good Run-Down Analog CH1 Analog CH2 Clutch-Out Region Free Run Time (in seconds) This picture shows the analog data from a good fastening process using a direct drive tool.
  • Page 33 Cleco PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Appendix Pneumatic Curves (Direct Drive Tool) (continued) Incomplete Run Down: Direct Drive No-Clutch Analog CH1 Analog CH2 Time (in seconds) This picture shows the curve generated by an incomplete fastening process. Notice how the curve does not step up to line pressure at the end of the run.
  • Page 34 PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Appendix Pneumatic Curves (Direct Drive Tool) (continued) Double-Hit: Direct Drive Double-Hit Analog CH1 Analog CH2 Time (in seconds) This picture shows the curve generated by a double hit. Notice how the curve immediately steps up to line pressure and stays there.

  • Page 35: Box Dimensions

    Cleco PL12EN-TVP100 ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Appendix Box Dimensions 8.75” (222) 9.125” 8.00” (232) (203) 4.00” (102) 8.375” (213) Tool and Box Diagram Tool Main Air Air Hose To Compressor Air Signal (from Porting) Transducer (includes cable and air hose)

  • Page 36: Appendix

    PL12EN-TVP100 Cleco ® 03/07/2013 Pneumatic Torque Verifier TVP-100 Series Appendix Dip-Switch Settings The dip-switch (located in the corner on the CE2731 board) controls certain aspects of the units functionality. Those functions are listed below. Position 1. Parameter Selection Software Select External Input Selection 2.
  • Page 40 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Detroit, MI Houston, TX Lexington, SC Los Angeles, CA Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group...

This manual is also suitable for:

Tvp-110-15Tvp-110-30

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