Summary of Contents for kunzel TS 614
- Page 1 Installation and operating manual Type 614 microprocessor control panel for KÜNZEL wood gasification boiler type HV and HV-S TS614_1_32, February 12, 2009...
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Page 2: Table Of Contents
Contents 1 General information about the type 614 microprocessor control panel Product contents ........Disposal of old unit . - Page 3 5.5.1 Manuel firing ........5.5.2 Electrical firing .
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Page 4: General Information About The Type 614 Microprocessor Control Panel
1 General information about the type 614 microprocessor control panel 1.1 Product contents Please ensure that the contents of the control panel delivery box are complete: • 1 x control panel • 1 x boiler sensor, yellow, 1 x buffer tank sensor, blue, 1 x buffer tank sensor, red •... -
Page 5: Installation
Only use the control unit in its properly installed state in order to ensure that no electrical components can be touched. Before starting to work on the boiler fan or any of the other 240 volt connections in the control panel, the control panel is to be (all pole) disconnected from the mains power supply. -
Page 6: Connecting Sensors, Control And Mains Power Cables
• The control panel must be connected with the correct polarity and earthed. The fixed wiring in- stallation itself must provide an isolating device for each pole (L1 and N). Isolating devices are defined as switches with a contact gap of at least 3 mm. These include miniature circuit breakers, fuses and protective devices (EN 60335). - Page 7 All components are to be connected in accordance with the circuit diagram for the installed plant (see section „System suggestions„ in our planning folder wood-fired heating systems). All connector plugs are encoded and cannot be interchanged. Figure 1: Back of type 614 control panel Connection of the 2-pole add-on module: 1 (left) Tx +...
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Page 8: Indicators And Controls
to the BD600 and not to the boiler control panel! The external heating is only connected to the type 614 control panel if no BD600 has been installed. Please ensure that the securing screws in all of the connector plugs are properly tightened. Loose terminal connections lead to contact resistances and therefore cause faulty switching. -
Page 9: The Menu
Swap between the standard screens Confirms the value set Moves one menu level higher Escapes data entry mode and moves back in the menu If the boiler is in smouldering mode, this is indicated by a loud audible alarm. The buzzer can be si- lenced for 5 min. - Page 10 operating modes at a glance and indicates which components are in operation. The operating mode is shown top, right. There are five operating modes (STANDBY, IGNITION, START PHASE, OPERATION, BURNOUT) and two alarm indicators (SMOULDERING, LOADING DOOR). The operating modes are explained in greater detail in section 5. The main menu is reached by pressing on the menu button (select module).
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Page 11: Boiler Sub-Menu
4.2 Boiler sub-menu Figure 5: Sub-menu HV 4.2.1 Buffer tank min. temperature The buffer tank min. temperature is the temperature in buffer tank mode at which the buffer tank is unloaded before it recommences operation. The value can be set to between 30 and 70 ◦... -
Page 12: Changeover Point
is therefore, for instance, possible when feeding auxiliary sources of heat into the buffer tank (e.g. solar heating), to switch off the external heating system using the microprocessor control panel. If the upper buffer tank temperature falls below the boiler change-over temperature, the external heating system is switched on. -
Page 13: Fans
HV-boiler : (Standard setting) The boiler circulation pump is controlled via the boiler temperature. Operation without buffer tank: Pump ON if boiler temperature >= 70 ◦ Pump OFF if boiler temperature <= 65 ◦ ◦ Operation with buffer tank: Pump ON if boiler temperature >= 70 C and boiler temperature 3k >= lower buffer tank temperature Pump OFF if boiler temperature <= 65... -
Page 14: Display Sub-Menu
• Smouldering [h] • Over-temperature [u] • Ignitions [u] • Start-up procedures [u] • Failed start-ups [u] • Resets [u] • Commissioning date [TT.MM.JJ] (Note: these figures only start to be recorded after the first hour of continuous connection to the mains power supply) Reset: All of the settings made can be reset to the factory preset values. -
Page 15: Language
This sub-menu can be used to set general options like brightness and contrast, date, time and language. 4.3.1 Language: The selection of languages available depends on the installed software version. Up to now the languages available are German, English, Italian and Spanish. There are plans to provide further languages. 4.3.2 Timeout: „Timeout„... -
Page 16: Frostguard
5.3 Frostguard Pump ON if boiler temperature <= 4 ◦ ◦ Pump OFF if boiler temperature >= 6 5.4 The operating modes STANDBY: The boiler is switched off and is waiting for the start signal. IGNITION: The START button has been pressed, the start option has been selected (manual, electrical, etc.), the boiler fires up ◦... -
Page 17: Manuel Firing
Figure 7: Selection of type of ignition 5.5.1 Manuel firing Light the fuel logs, close the loading door and follow the instructions in the boiler operating manual. Do not leave the loading door open during the start-up phase because flying sparks represent a fire hazard! 5.5.2 Electrical firing Press the START button and select electrical ignition. -
Page 18: Operating
5.6 Operating Once the START button is pressed, the fan starts to run continuously. If the exhaust temperature exceeds the value set under „Start exhaust“ , the start-up phase ends and the control panel switches to the OPER- ATING mode. All further actions are now performed automatically. Automatic operation is discontinued as soon as a fault or the burn-out mode is detected. -
Page 19: Aborting Heating Procedure
not necessary to press the START button. If the fan does not restart after the loading door is closed (can be seen on the boiler on the standard screen), the START button must be pressed once again. 5.8 Aborting heating procedure A previously started heating procedure can be aborted by simply pressing the STOP button (if T exhaust ◦... -
Page 20: Combination With Other Modules
has closed. If the boiler is not to be used any further, the STOP button must be pressed. 6 Combination with other modules The control panel recognises all of the modules automatically once they have been connected. Consult the corresponding operating manual to find out how to configure these modules. Proceed as follows when connecting modules: all modules are to be connected in series. - Page 21 Figure 9: Example with ext. filling system...
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Page 22: Software Update
7 Software Update The type 606 control panel has a card reader for commercially available SD memory cards (min. 128 MB, not supplied). 1. If you have received the update on a memory card, please proceed straight to item 4. 2. - Page 23 Please also observe the information given in the section „What to do in the event of a malfunction “ in the operating and installation manual for the boiler! What to do if Action The control panel does not - Check the fuses appear to be functioning It is essential to previously disconnect the unit from the mains power supply using the main switch!
- Page 24 Exhaust gas sensor is short circuited AD transducer on the EA-printed circuit board is defective Fuse is defective Fault messages for the type BD600 outside temperature control unit (if present): Fault messages Meaning Communications fault between TS614 and BD600 Flow line sensor 1 open circuit Flow line sensor 1, short circuited Flow line sensor 2, open circuit Flow line sensor 2, short circuited...
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Page 25: Maintenance And Cleaning
data is observed! • Ensure that the sensor plug is seated securely. • Check the sensor connections. • If this does not lead to a successful result, disconnect them or the sensor from the sensor plug and use an ohmmeter to measure the electrical resistance of the sensor. This resistance must be within the range specified in section 9 „Technical data“... -
Page 26: Sensors
Fuses: Main fuse : M 6.3 A medium time lag 5 x 20 mm, IEC-127-2-4, DIN 41668 Connected modules: FF 2 A fast acting 5 x 20 mm, IEC-127-2-4, DIN 41668 the electr. igniter and the fan are safeguarded by the main fuse Relay outputs: 4 A inductive at 230 V / 50 H 10.2 Sensors for all temperatures for the boiler and buffer tank sensor: (boiler, top and bottom buffer tank temperatures) - Page 27 Notizen...
- Page 28 Paul Künzel GmbH & Co. Ohlrattweg 5, D-25497 Prisdorf Telefon: (04101)7000-0 Telefax: (04101) 7000-40 eMail: info@kuenzel,.de Internet: www.kuenzel.de...
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