Table of Contents
Advertisement
Quick Links
INTRODUCTION.
CHARACTERISTICS AND SPECIFICATIONS.
SAFETY.
THEORY OF OPERATION.
APPLICATIONS.
INSTALLATION.
SETTING UP THE HJ3100.
OPTIONS.
OPERATION.
MAINTENANCE.
TROUBLESHOOTING.
WHERE TO GO FOR SERVICE.
APPENDIX A. PARTS AND ACCESSORIES.
APPENDIX B. TECHNICAL INFORMATION.
OUTLINE DRAWINGS.
WIRING DIAGRAMS.
APPENDIX C. ACTIVATED CARBON.
APPENDIX D. WARRANTY INFORMATION.
ILLUSTRATIONS AND DIAGRAMS.
THE HAKKO HJ3100
FIGURE 1.
THE HAKKO FILTER SYSTEM.
FIGURE 2.
REQUIRED CLEARANCES FOR INSTALLATION.
FIGURE 3.
BASIC HJ3100-02 INSTALLATION.
FIGURE 4.
999-205 KIT INSTALLATION - LOC-LINE
FIGURE 5.
999-206 KIT INSTALLATION - BENCH TOP HOODS.
FIGURE 6.
999-207 KIT INSTALLATION - ALSIDENT
FIGURE 7.
TYPICAL INSTALLATION FOR FOUR-PORT COVER.
FIGURE 8.
ILLUSTRATED PARTS BREAKDOWN, HJ3100.
FIGURE B-1.
OUTLINE DRAWINGS.
FIGURE B-2.
WIRING DIAGRAMS.
TABLES.
TABLE I.
SPECIFICATIONS, GENERAL.
TABLE II.
SPECIFICATIONS, ENVIRONMENTAL.
TABLE A-I.
ACCESSORIES.
TABLE A-II.
ALSIDENT SYSTEM
TABLE C.
ACTIVATED CARBON.
1
A registered trademark of Alsident System AS, Hammel, Denmark. See figure 6 and table A-II.
- CONTENTS -
®1
ACCESSORIES.
©1997, AMERICAN HAKKO PRODUCTS, INC.
ALL RIGHTS RESERVED
®
ACCESSORIES.
®
ACCESSORIES.
PAGE.
3.
4.
5.
7.
8.
9.
9.
10.
15.
16.
17.
19.
19.
21.
21.
22.
23.
24.
FRONTISPIECE
7.
9.
10.
11.
12.
13.
14.
16.
21.
22.
4.
4.
19-20.
20.
23.
1
Advertisement
Table of Contents
Summary of Contents for Hakko Electronics HJ3100
- Page 1 - CONTENTS - PAGE. INTRODUCTION. CHARACTERISTICS AND SPECIFICATIONS. SAFETY. THEORY OF OPERATION. APPLICATIONS. INSTALLATION. SETTING UP THE HJ3100. OPTIONS. OPERATION. MAINTENANCE. TROUBLESHOOTING. WHERE TO GO FOR SERVICE. APPENDIX A. PARTS AND ACCESSORIES. APPENDIX B. TECHNICAL INFORMATION. OUTLINE DRAWINGS. WIRING DIAGRAMS.
-
Page 2: Without Notice
MANUAL AT THEIR DISCRETION AT ANY TIME WITHOUT NOTICE For the latest specifications pertaining to the Hakko HJ3100, or any Hakko product, contact your nearest authorized Hakko distributor, your regional Hakko manager, or American Hakko Products’ Customer Service. Additional copies of this manual or other Hakko literature may be obtained from: American Hakko Products, Inc. -
Page 3: Introduction
INTRODUCTION. Congratulations! You have purchased the most adaptable and efficient small fume extraction system on the market - the Hakko HJ3100. To get the most out of your system, please read this manual thoroughly before installing and operating the HJ3100. -
Page 4: Characteristics And Specifications
CHARACTERISTICS AND SPECIFICATIONS. CONTROLS. The only control for the HJ3100 is a power switch. The motor is equipped with a thermal overload sensor, which will turn power off should the motor temperature exceed 160 to 180 F. Units manufactured after August 15, 1997 (serial numbers HJ3100-7001 and up) are fitted with circuit breakers as well. -
Page 5: Fire Or Explosion
The exhaust air from the Hakko HJ3100 and the ambient air in the workplace should be monitored, using appropriate and adequate measuring and detection devices, to guarantee compliance with applicable OSHA and NIOSH regulations. - Page 6 2. Particle filters. American Hakko offers the 999-178 cellulose particle filter as an option for the HJ3100. This filter is intended for use in grinding and shaping operations where dust and chips are produced. It is rated at 85% ASHRAE against particles of 1 micron and larger in size.
-
Page 7: Theory Of Operation
THEORY OF OPERATION. The HJ3100 is a high-mass flow, low-vacuum system, which means that it depends upon air flow across the work area for effective fume extraction. Contaminated air is captured from the workplace surrounding the soldering station by the hood or hoods, and transferred to the HJ3100 by flexible or rigid ducts. -
Page 8: Applications
The Hakko HJ3100 is specially engineered to remove particulate and gaseous contaminants from soldering work stations. As many as four stations may be serviced by one HJ3100, depending upon the accessories selected. The HJ3100 is a high-mass flow, low-vacuum system, which means that it uses air flow across the work area for effective fume extraction. -
Page 9: Installation
4. Before attaching accessories to, or starting, the HJ3100, remove the top cover and verify that all filters are properly positioned. 5. If noise in the work area is a concern, attach a 999-171 muffler to the exhaust grille of the HJ3100. This will reduce the output noise by 5 dBA. -
Page 10: Options
OPTIONS. The standard HJ3100 comes without any accessories, so the user can select those most suitable to the installation. For most applications, each port of the HJ3100 can be hooked up as shown in Figure 3, below. This is a simple and direct installation providing a good degree of flexibility. - Page 11 999-195 round hood (kit -01) 999-194 LocLine hose 999-197 adapter 999-188 bench clamp, 3" coupler 999-169 3 1/2" hose clamps 999-189 3" neoprene duct cut to length HJ3100 Figure 4. 999-205 kit installation. ©1997, AMERICAN HAKKO PRODUCTS, INC. ALL RIGHTS RESERVED...
- Page 12 999-151 ESD bench-top hood (plenum) (kit -02) 999-168 small ESD bench-top hood (plenum) (kit -03) (shown) 999-189 999-169 999-188 3" neoprene duct 3" hose clamps bench clamp, 3" coupler cut to length HJ3100 Figure 5. 999-206 kit installation. ©1997, AMERICAN HAKKO PRODUCTS, INC. ALL RIGHTS RESERVED...
- Page 13 2" ESD duct 2 1/2" hose clamps cut to length 999-163 3" to 2" reducer 999-189 999-169 3" neoprene duct 3 1/2" hose clamps cut to length HJ3100 Figure 6. 999-207 kit installation. ©1997, AMERICAN HAKKO PRODUCTS, INC. ALL RIGHTS RESERVED...
- Page 14 999-206-03 kits 999-173 four 3" port cover HJ3100 Figure 7. Typical installation - four port cover. The most popular application of the four-port cover uses four examples of the 999-206-03 kit, as shown here. Any other 3" accessories may be used, save the large bench-top hoods, as the air flow with four such hoods will be marginal.
-
Page 15: Operation
OPERATION. Operating the HJ3100 is simplicity itself. Merely plug it in, turn it on, and place the ducts and hoods as required for the work station. No adjustment is necessary. The extractors, hoods and ducts are designed to efficiently remove soldering fumes, dust, particles and odors. -
Page 16: Maintenance
MAINTENANCE. The filters are the only parts of the HJ3100 that need maintenance. Figure 9, below, shows the major parts of the HJ3100. Top cover Case Pre-filter Main filter Blower Motor Power switch Circuit breaker Motor support Power cord hole Bottom cover, with feet Figure 8. -
Page 17: Troubleshooting
The blower wheel has come adrift from the motor shaft. This has been simulated during test and is exemplified by a marked change in the sound coming from the HJ3100. Instead of the steady whirr of a properly operating unit, it will be a high-pitched whirr accompanied by clanking noises. -
Page 18: Where To Go For Service
American Hakko Products offers design and installation assistance for HJ3100 customers. Our staff is available to aid you in all aspects of fume extraction. Should your Hakko HJ3100 ever need service, your local Hakko Representative should be able to meet all your needs. For direct assistance, call Customer Service at American Hakko Products:... -
Page 19: Appendix A. Parts And Accessories
TABLE A-I. - ACCESSORIES FOR THE HJ3100. In keeping with American Hakko Products’ continuing dedication to product excellence, these accessories may be changed in form, fit, or function at any time. The following accessories are offered for use with the Hakko HJ3100: ESCRIPTION... - Page 20 ® The following Alsident System 50 ESD-safe accessories are available for use with the Hakko HJ3100. Alsident extractor hoods are designed on the Coanda principle of laminar flow, which makes them highly efficient. Alsident extractor arms may be set and locked in place.
-
Page 21: Appendix B. Technical Information
APPENDIX B. TECHNICAL INFORMATION. Outline drawings. Figure B-1 is a dimensioned outline drawing of the Hakko HJ3100. 9.00 11.00 1.75 15.50 0.25 Figure B-1. Outline drawings, HJ3100. Shown with standard cover, 999-172 ©1997, AMERICAN HAKKO PRODUCTS, INC. ALL RIGHTS RESERVED... -
Page 22: Wiring Diagrams
WIRING DIAGRAMS. Several motors have been used in the Hakko HJ3100. For information regarding older units, call Hakko Customer Service. Please have the serial number of the unit ready. The information presented in this section now covers only the versions in production (HJ3100/-02/-03 and HJ3100-01). - Page 23 The activated carbon odor and gas filter, part no. 999-182, is the same size as the HEPA/carbon filter, part no. 999-137, for interchangeability in the HJ3100. (It is also the same size as the particulate filter, part no. 999-176, for obvious reasons.) The activated carbon is made from virgin coconut-shell, with a CCl4 activity of 60% by weight (CCl4 = carbon tetrachloride).
- Page 24 Citrus Menthol Toilet odors hydrocarbons spores & pollen tobacco smoke smog solder smoke 0.01 10.0 50.0 100.0 Visible Visible Visible using Visible using to the electron optical light unaided microscope microscope diffraction PARTICLE SIZE, MICRONS Figure C-1. Comparison of particle size for common airborne irritants.
-
Page 25: Appendix D. Warranty
(90) days. The validity of requests for warranty repairs or exchanges will be determined by American Hakko Products only. OWER SUPPLY ELECTRONICS Not applicable to the HJ3100. EATING ELEMENTS Not applicable to the HJ3100.