Jafar 8003 Operation And Maintenance Manual

Break-away fire hydrant

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Operation and Maintenance Manual
BREAK-AWAY FIRE HYDRANT
Approved for use by
Failure to comply with the guidelines and instructions in this Operation and
Maintenance Manual releases the manufacturer from all obligations, liability and guarantee.
Due to continuous business development, we reserve the right to introduce
modifications and structural changes to the presented product.
P/N
TYPE 8003
President of Factory, JAFAR S.A.
OPERATION AND MAINTENANCE MANUAL
12-2015

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Summary of Contents for Jafar 8003

  • Page 1 BREAK-AWAY FIRE HYDRANT TYPE 8003 Approved for use by President of Factory, JAFAR S.A. Failure to comply with the guidelines and instructions in this Operation and Maintenance Manual releases the manufacturer from all obligations, liability and guarantee. Due to continuous business development, we reserve the right to introduce modifications and structural changes to the presented product.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1 TECHNICAL DESCRIPTION ..........................3 1.1 PRODUCT NAME AND FEATURES ......................3 1.2 PURPOSE ..............................3 1.3 TECHNICAL SPECIFICATION ........................3 2 STRUCTURE ..............................3 2.1 HYDRANT DESIGN DESCRIPTION ......................3 2.2 MATERIALS DN80 ............................. 7 2.3 DIMENSIONS DN80 ........................... 8 2.4 MATERIALS DN100 ...........................
  • Page 3: Technical Description

    360 1.2 PURPOSE Break-away fire hydrants TYPE 8003 with double closure are intended for fire protection systems, for chemically neutral pure water, free of impurities and for industrial systems. For use on above-ground installations on pipelines laid horizontally below the freezing zone.
  • Page 4 thinner bolts. Such a connection enables breakage of hydrant without damaging it and resulting water outflow. Special flanges enable free rotation of the ground part of the hydrant from 0° to 360°. There is a special articulation spindle inside the hydrant, in the connection area of the above ground and underground part of the hydrant.
  • Page 5 Operation diagram for hydrant TYPE 8003 DN80 CLOSE OPEN OPERATION AND MAINTENANCE MANUAL 12-2015...
  • Page 6 Operation diagram for hydrant TYPE 8003 DN100 CLOSE OPEN The order of operations during opening and closing of a hydrant type 8003 configured with a shutoff gate valve. - Starting: 1. Open the shutoff gate valve. 2. Open the hydrant.
  • Page 7: Materials Dn80

    2.2 MATERIALS DN80 List of basic materials used for the construction of an overground hydrant TYPE 8003 DN80 — See table Item Part name...
  • Page 8: Dimensions Dn80

    2.3 DIMENSIONS DN80 Weight [mm] [kg] 1250 1890 2055 1130 1500 2140 2305 1380 1800 2440 2605 1680 OPERATION AND MAINTENANCE MANUAL 12-2015...
  • Page 9: Materials Dn100

    2.4 MATERIALS DN100 List of basic materials used for the construction of an overground hydrant TYPE 8003 DN100 — see table Item Part name Material Reference standard Cast-iron, EN-GJS 400-15 Main body PN-EN1563: 2012 EN-GJS500-7 Cast-iron, EN-GJS 400-15 Lower body...
  • Page 10: Dimensions Dn100

    2.5 DIMENSIONS DN100 Weight [mm] [kg] 1250 1890 2075 1125 1500 2140 2325 1375 1800 2440 2625 1675 OPERATION AND MAINTENANCE MANUAL 12-2015...
  • Page 11: Standards

    2.6 STANDARDS PN-EN 1074-1: 2002 Valves for water supply. Fitness for purpose requirements and appropriate verification tests. General requirements PN-EN 1074-6: 2009 Valves for water supply. Fitness for purpose requirements and appropriate verification tests. Hydrants. PN-89/H-02650 Fittings and pipelines. Pressures and temperatures. PN-EN 19:2005 Industrial valves.
  • Page 12: Markings

    The above-round hydrants are accepted and produced in accordance with: PN-EN 1074-6:2009 (Valves for water supply. Fitness for purpose requirements and appropriate verification tests. Hydrants.) and PN-EN 14384:2009 (Above-ground fire hydrants.) All hydrants (100%) are subject to tightness testing. The tests include external body tightness and closing tightness.
  • Page 13: Transport

    4 ASSEMBLY AND INSTALLATION 4.1 INSTALLATION GUIDELINES Above-ground fire hydrants TYPE 8003 may be installed on underground pipelines in case of horizontal systems. The products described herein are designed for installation using flange on the pipeline acting as medium (water) supply. The hydrant is equipped with special flanges to enable free above-ground part's rotation ο...
  • Page 14: Installation Instructions

    4.2 INSTALLATION INSTRUCTIONS Before installing the hydrants, check the technical and commercial documentation, i.e. application for media and operation parameters of the pipeline, in which they are to be installed. Note! If the product is damaged mechanically, do not install it in the pipeline. Any change in the operating conditions must be consulted with the hydrant's manufacturer beforehand.
  • Page 15: Operation

    4.3 OPERATION The outdoor hydrants are designed for drawing fire fighting water. Detailed requirements are given in applicable regulations defining the need for fire fighting water. The diagram above shows an example installation method for an above-ground hydrant, the installation method largely depends on the applied rules based on the local climate and geologic conditions.

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