Summary of Contents for Alcoa 516
- Page 1 NSTRUCTION ANUAL YDRAULIC OLLAR UTTER YDRAULIC OLLAR UTTER ODELS 516, 520, 524, 528, 532, 516, 520, 524, 528, 532, 536, & M524 536, & M524 01-14-2010 HK269...
- Page 2 516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems...
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Page 3: Table Of Contents
Disassembly and Assembly ..... . .10-12 Assembly Drawing with Part Number 516 - 536 .. -
Page 4: Safety
516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems AFETY AFETY This instruction manual must be read, ing maintenance on Huck equipment or changing Nose Assembly. with particular attention to the following safety guidelines, by any person servicing 8. -
Page 5: Description
516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems ESCRIPTION ESCRIPTION Huck 500 series Collar Cutters are used to remove the Collar Cutters are accessories and use installation collars from 1/2 through 1-1/8 installed HUCKBOLT® tool’s operating switch and hose. An auxiliary switch Fasteners. -
Page 6: Principle Of Operation
516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems RINCIPLE PERATION RINCIPLE PERATION WARNING: Huck recommends that only Huck Powerig Hydraulic Units be used as a power source for Huck installation equipment. Hydraulic power units that deliver high pressure for both PULL and RETURN, AND ARE NOT EQUIPPED WITH RELIEF VALVES ARE SPECIFICALLY NOT RECOMMENDED AND MAY BE DANGEROUS. -
Page 7: Preparation For Use
516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems REPARATION REPARATION 2. First, turn hydraulic unit to OFF. Then disconnect WARNINGS: power supply from hydraulic unit. Disconnect trig- Read full manual before using tool. ger control system from hydraulic unit. -
Page 8: Operating Instructions
516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems PERATING NSTRUCTIONS PERATING NSTRUCTIONS For safe operation. Please read completely General Operators should receive training from qualified personnel. WARNINGS: ●To avoid severe personal injury: Wear approved eye and ear protection. -
Page 9: Disassembly And Assembly
516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems AINTENANCE AINTENANCE 1. Inspect cutter for external damage. CAUTIONS: ●Consult MSDS before servicing tool. 2. Verify that hoses, fittings and trigger connections ●Keep dirt and other material out of hydraulic are secure. - Page 10 516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems ISASSEMBLY SSEMBLY ISASSEMBLY SSEMBLY General Disassembly and Assembly Tools During disassembly and assembly, take the following Standard hand tools such as wrenches, drifts, copper precautions to avoid damaging tool or components: or lead hammers, screwdrivers, socket screw hexa- gon keys, long forceps (tweezers), etc.
- Page 11 516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems ISASSEMBLY ISASSEMBLY The following procedure is for complete disassembly. 8. Pull Piston Blade (6) from cylinder body. Disassemble only those parts necessary. Check and 516, 520, 524, 528, 532, 536: replace damaged/worn components.
- Page 12 516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems SSEMBLY SSEMBLY Before assembling tool: 2. Drop Return Spring (5) into Cylinder Body (3). (a) Clean components In mineral spirits or other Align slot in blade with Pin (4) hole in Cylinder and solvent compatible With O-Ring seals.
- Page 13 516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems Figure AA 516, 520, 524, 528, 516, 520, 524, 528, 532, & 536 532, & 536 SSEMBLY RAWING SSEMBLY RAWING 9 ref ITEM DESCRIPTION Cap Screw 500069...
- Page 14 516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems Figure BB M524 M524 SSEMBLY RAWING SSEMBLY RAWING 502493 118788 Assembly also includes: Screw (2) Right Blade Caution Sticker 590272 and WARNING Sticker 590273, which are not shown.
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Page 15: Troubleshooting
516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems ROUBLESHOOTING ROUBLESHOOTING Always check out the simplest possible cause of a malfunction first. For example, a switch turned off or a power cord not connected. Then proceed logically, eliminating each possible cause until the defective circuit or part is located. - Page 16 516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems Spare Parts Kits Back-up Rings Part No. Dash No. Part No. Dash No. TOOL 516-520 532-536 501084 501160 112124 112125 112126 112127 501086 502855 Part No. 501102...
- Page 17 516, 520, 524, 528, 532, 536, M524 Hydraulic Collar Cutters Alcoa Fastening Systems IMITED ARRANTIES Tooling Warranty: Huck warrants that tooling and other CHANTABILITY OR FITNESS FOR USE OF ANY TOOL, items (excluding fasteners, and hereinafter referred as PART(S), OR OTHER ITEMS THEREOF NOT MANU- "other items") manufactured by Huck shall be free from...
- Page 18 NOTICE: The information contained in this publication is only for One Great Connection HWB898 1003-5M general guidance with regard to properties of the products shown © 2003 Alcoa Fastening Systems 1 Corporate Drive, Kingston, NY 12401 • Tel: 800-431-3091 • Fax: 845-334-7333 • E-mail: hkitoolinfo@alcoa.com • www.alcoafasteningsystems.com...
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